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RAYPAK REPLACEMENT INSTRUCTIONS

PC BOARD & TEMPERATURE CONTROL (KIT #013464F)

FOR GAS POOL HEATERS WITH ELECTRONIC IGNITION (SEE “SCOPE” FOR MODELS)

IMPORTANT NOTICE

These instructions are intended for use by qualified personnel specifically trained and experienced in the installation of this

type of heating equipment and related system components. Installation and service personnel may be required to be li-

censed in some states. Installation or repairs performed by unqualified persons may void the warranty. 

DANGER - SHOCK HAZARD

Make sure electrical power to the heater is disconnected to avoid potential serious injury or damage to components.

DANGER - PROPANE HAZARD

Make sure to determine if unit is propane and see special instructions on page 6.

SCOPE:

This version of the temperature control board has an integrated ignition module plus 3-wire temperature sensor.  It is a di-

rect replacement for the following models: 185B, 206A, 207A, 265B, 266A, 267A, 268, 335B, 336A, 337A, 405B, 406A,

407A, 408.

P/N  

241417

Rev 4

Effective: 12-04-12
Replaces: 10-07-11

MODELS

185B, 265B, 335B, 405B

PRODUCED NOV. 2003

THROUGH OCT. 2004

SERIAL # 0311 TO # 0410

MODELS

206A, 266A, 336A, 406A
207A, 267A, 337A, 407A

268, 408

PRODUCED NOV. 2004

THROUGH CURRENT

SERIAL # 0411 TO CURRENT 

This Kit Includes:

(1) PC Control Board
(1) LCD Gasket
(5) Screws #6 x 3/8”
(1) Remote Mode Label
(1) Instructions

Summary of Contents for 013464F

Page 1: ...ter is disconnected to avoid potential serious injury or damage to components DANGER PROPANE HAZARD Make sure to determine if unit is propane and see special instructions on page 6 SCOPE This version of the temperature control board has an integrated ignition module plus 3 wire temperature sensor It is a di rect replacement for the following models 185B 206A 207A 265B 266A 267A 268 335B 336A 337A ...

Page 2: ...el screws shown in Fig 1 and Fig 2 4 A Series Remove front door by removing the large door screw in front of unit as shown in Fig 1 5 Remove the four screws on the side of con trol panel See Fig 3 and Fig 4 6 Lay control panel forward toward you to ac cess the back of the temperature control board REMOVE THESE SCREWS FOR B SERIES LARGE DOOR SCREW FOR A SERIES Close up REMOVE THESE SCREWS Fig 1 Fig...

Page 3: ...OARD Make sure the power and gas are off 1 Unplug all connectors from old circuit board See Fig 5 2 Unplug keypad ribbon from old circuit board 3 Remove screws as shown in Fig 6 4 Remove old circuit board UNPLUG ALL CONNECTORS REMOVE KEYBOARD RIBBON REMOVE MOUNTING SCREWS Fig 5 Fig 6 ...

Page 4: ...n in Fig 7 2 Break off tab with pliers as shown in Fig 8 Fig 9 Note Requirements for Propane safety time vary by area Check your local and state code regula tions to determine whether your required Propane safety time is 15 seconds or 90 sec onds PROPANE TABS 15 Second Safety Time 90 Second Safety Time BROKEN TAB Fig 7 Fig 8 90 second safety time shown Fig 9 90 second safety time shown ...

Page 5: ... Lo NOx ONLY PREPARE NEW REPLACEMENT CONTROL PCB FOR INSTALLATION 1 DO NOT break tab See Fig 10 and Fig 11 2 No additional wiring or connections are necessary for Lo NOx operation DO NOT break tab DO NOT break tab After control PCB is installed remove and discard flag label Fig 10 Fig 11 ...

Page 6: ... INSTALLATION 1 Locate Lo NOx tab and P 10 air switch terminal on the board as shown in Fig 12 and Fig 13 2 Use pliers to break off the tab shown in Fig 14 3 Attach the wire from the air switch to the P 10 location shown in Fig 14 P 10 Terminal Lo NOx Tab Break tab Wire Air Switch to P 10 here Break and remove tab P10 Fig 12 Fig 13 Fig 14 ...

Page 7: ...et completely from the bezel Fig 16 2 Before removing the backing on the new gasket verify the installation place ment as per Fig 17 The gasket is flexible and MUST be installed with all edges straight Verify the fit before peeling the adhesive backing Old Gasket Shorter NEW Gasket Longer Remove shorter gasket Line gasket up along this edge Touch gasket against these two stand offs Fig 15 Fig 16 F...

Page 8: ... 3 Remove the backing on the new gasket Fig 18 and install as per Fig 19 Peel adhesive backing Fig 18 When the gasket is installed correctly there will be a small part of the bezel showing within the display window area The other side of the gasket will be even with the bezel display window edge Fig 19 ...

Page 9: ...placement control board to plastic bezel using 5 five mounting screws as shown in Fig 20 2 Reconnect all cable connections WARNING See page 10 for specific directions on connecting P2 and P4 3 When installation is complete attach the new Remote Mode Label as shown in Fig 21 Mount Screws Mount Screws Fig 20 Fig 21 ...

Page 10: ...the Advanced Flame Technology AFT board are rotated 180 degrees compared to the connections on the previous Digital board See Fig 22 and Fig 23 Be sure the locking edge of the harness connector Fig 24 is oriented towards the board connector locking tabs when installing all Control PCB wire connectors P2 P4 Digital Board locking tabs face out P2 P4 AFT Board locking tabs face in Harness Connector L...

Page 11: ...s in the appropriate mode POOL or SPA and push the UP or DOWN buttons Service Menu and Fault History To access the Service Menu and fault history press the MODE and UP buttons simultaneously for 3 to 5 seconds The heater will continue to operate normally while in the Service Menu The first screen displayed is the Flame Strength indicator which indicates the pilot flame current ALTERNATING DISPLAYS...

Page 12: ...igital display is capable of dis playing Celsius as well as Fahrenheit temperatures The UP or DOWN buttons will select Fahrenheit or Celsius on the temperature display Choose the desired temperature scale Spa Max Temp Spa Set Point Maximum Adjustment Refer to step one above to access the program screen Press the Mode button until Spa Max Temp appears on the digital display Using the UP and DOWN bu...

Page 13: ...s intact Internal Fault Board fault replace board EEPROM Fault Memory fault reset set points replace board if fault does not clear Clock Fire man Sw Time clock fireman switch circuit is open Low Temp Lockout Water temperature below 36 F The following heat status messages are displayed in Pool Spa and Remote modes when there are no active fault con ditions The following conditions are displayed onl...

Page 14: ...er a toggle switch or the switch contacts of a third party remote The remote works by either making or breaking the circuit created by the remote wiring Typically a remote does not supply power to the heater it only provides a switching function to turn the heater On or Off If your remote is supplying its own volt age to the heater it will not work with this heater and may damage the digital circu...

Page 15: ...e highest setting available on the control The actual setpoint will be controlled by the remote control 4 Turn the mode button to OFF and remove power from the heater 5 On the Remote Interface Harness connect the BLUE wire to one side of the REMOTE switch and connect the other side to either the ORANGE BLACK wire for SPA operation or the BLACK OR ANGE wire for POOL operation 6 Attach wire nut on u...

Page 16: ...2151 Eastman Ave Oxnard CA 93030 805 278 5300 FAX 805 278 5468 ...

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