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Wuxi Raycus Fiber Laser Technologies Co., Ltd.

User Guide of Raycus RFL-A6000D~A12000D

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Figure13 Recommended wiring diagram for light output indication

Figure 14 Recommended wiring diagram for main power up indication

Active light out warning indication and main power supply has been powered on warning. indication,

the internal circuit diagram is shown in Figure 15 and the recommended customer wiring diagram is
shown in Figure 16.

Figure 15 Active light out indication and main power supply has been powered

on indication circuit diagram

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Summary of Contents for RFL-A10000D

Page 1: ...Fiber Delivered Direct Diode Lasers User Guide RFL A6000D RFL A8000D RFL A10000D RFL A12000D Wuxi Raycus Fiber Laser Technologies Co Ltd ...

Page 2: ...TTENTIONS 5 2 6 SPECIFICATIONS 5 3 INSTALLATION 6 3 1 DIMENSIONS 6 3 2 INSTALLATION RULES 9 3 3 COOLING REQUIREMENTS 11 4 USING THE PRODUCT 12 4 1 FRONT PANEL 13 4 2 REAR PANEL 14 4 3 POWER CONNECTION 15 4 4 CONTROL INTERFACE DEFINITION 17 4 4 1 SAFETY XP2 INTERFACE 17 4 4 2 HARD WIRING XP1 22 4 4 3 RS232 XP3 INTERFACE 24 4 4 4 ANALOG INTERFACE XP4 24 4 4 5 INTERNET INTERFACE XP5 25 4 5 INTRODUCTI...

Page 3: ... ON THE ON MODE 35 6 5 SET THE POWER ANALOG AS EMISSION EXTERNAL CONTROL ON THE REM MODE 36 6 6 REM MODE POWER COMMUNICATION SET OUT LIGHT EXTERNAL CONTROL 38 6 7 PROGRAMMING MODE IN REM MODE 39 7 RS232 AND INTERNET COMMUNICATION COMMAND 40 7 1 PORT CONFIGURATION 40 7 2 LASER COMMUNICATION PROTOCOL NETWORK PORT SERIAL PORT 40 8 PC SOFTWARE INSTRUCTIONS 45 8 1 MAININTERFACE OF PC SOFTWARE 45 8 2 MU...

Page 4: ...ATUS INDICATION IN DIAGNOSTIC MODE 57 8 11 LOG IN DIAGNOSTIC MODE 57 8 11 1 DOWNLOAD LOG 58 8 11 2 DOWNLOAD RECORD OF HISTORICAL FAULT 58 8 11 3 DOWNLOADED FILE ADDRESS 59 8 12 MODULE PARAMETERS IN DIAGNOSTIC MODE 59 8 13 PROGRAMMING SETTINGS PROGRAMMING EDITING 59 8 13 1 VIEW THE NUMBER OF WAVE BARS INSIDE THE CURRENT LASER 60 8 13 2 CHECK PROGRAMMING CONTENT 61 8 13 3 EMPTY ALL PROGRAMMING 61 8 ...

Page 5: ...nsure safe operation and optimum product operation please observe the following cautions and warnings as well as other information within this manual 1 1 Security Labels WARNING Describes a hazard that leads to severe personal injury or death CAUTION Describes a hazard that leads to general personal injury or damages to product English Chinese English 6000W Chinese 6000W English Chinese 1 Laser Em...

Page 6: ...Users must use appropriate laser goggles when operating this device The laser goggles are selected according to the range of wavelength emitted from this product Users must select the appropriate laser goggles according to the entire range of laser wavelengths Please do not directly view whether the laser Is emitting or not the laser output heads when laser emitting 1 3 Optical Safety Any dust on ...

Page 7: ...nd maintenance shall be conducted by a certified Raycus engineer In order to prevent electric shock please do not break the seal or uncover the shield Otherwise any damage to the device will not be guaranteed 2 Product Description 2 1 Features Fiber delivered direct diode lasers are more compact and ready to use than conventional lasers with higher electrical and optical conversion efficiencies lo...

Page 8: ...ge and contact Raycus as soon as possible if there are any issues Take extra care when removing the unit from the package and make sure that the fiber optic cable stays away from any possible collision and vibration Please do NOT distort bend or pull the output cable when unpacking the device and avoid any collision to the head of laser output CAUTION The fiber optic cable and output head are prec...

Page 9: ...sure to place the protective cap with the opening facing downward f High temperature in summer may cause condensation to form inside the laser which may cause permanent damage to the laser please ensure that the laser is shut down with the water cooler being stopped at the same time g low temperatures during the winter can cause the laser s internal cooling water to freeze easily causing permanent...

Page 10: ...ength m 20 Customizable Electrical characteristic Operating Voltage Three phase four wire system AC330V AC420V 50 60Hz IncludePE Maximum power Consumption kW 15 20 25 30 Nominal Output power Way to control RS232 Ethernet AD Other characteristic Dimension mm 897 1159 968 1199 1159 968 Includes casters and rings without warning lights Weight kg 360 400 450 500 Air conditioning included Operating Amb...

Page 11: ...e laser b Top and left view of the laser Figure 1 the dimensions of RFL A6000D fiber delivered direct diode laser The RFL A6000D fiber delivered direct diode laser uses RFL iHQB fiber delivery cable and its form factor is shown in Figure 2 Figure 2 External dimensions of the RFL iHQB fiber delivery cable connector ...

Page 12: ...D A12000D 8 The main body dimensions of RFL A8000D A10000D A12000D fiber delivered direct diode laser shown in Figure 3 a Front and rear view of the laser b Top and left view of the laser Figure 3 The dimensions of RFL A8000D A10000D A12000Dfiber delivered direct diode laser ...

Page 13: ...orizontally in a suitable position and fix it as necessary b Before the laser is powered on please check if the power supply has the correct voltage whether the grounding line is well grounded c Connect the power cable and control cable to the product when power supply is OFF d Connect the cooling system to the laser and fiber delivery cable connector according to the water inlet and outlet signs ...

Page 14: ...rizontal adjustment caster is off the ground After the laser source is positioned adjust the support block to make it contact the ground to avoid displacement of the laser source As shown in Figure 5 a Lifting ring b Leveling casters Figure 5 Laser top lifting ring and bottom level adjustment caster CAUTION All the cables can only be connected when power supply is off Hot plug may damage the devic...

Page 15: ...rder to prevent the water in the water cooler from growing mold and causing pipeline blockage it is recommended to add alcohol when filling pure water and the amount of alcohol added is 10 of pure water c When the ambient temperature of the equipment is between 10 and 0 the glycol solution with a volume ratio of 30 must be used and replaced it every 2 months d If ambient temperature is below 10 th...

Page 16: ...hen starting the cooling system for the first time check the entire water system and joint for water leakage b If the laser is not used for a long time the cooling water inside the cooling system and the laser inside should be drained otherwise the laser equipment will be damaged c Please use compressed gas below 0 5MPa when emptying water from the device Failure to do so may cause permanent equip...

Page 17: ... control system is on LASER The power button of the laser main power supply has a green light indicator function After the laser main control system is powered on and all INTERLOCKs are detected as normal press this button the laser main power supply is powered on and the button lights up after the main power supply is powered on ALARM INTERLOCK alarm indication the ALARM indicator lights up durin...

Page 18: ... on when the laser has a fault the yellow indicator light is on accompanied by an alarm sound 4 2 Rear Panel Figure 7 shows the rear panel Figure 7 Rear view of product panel INTERFACE this interface provides all control signals including RS232 communication laser on off control laser remote control mode selection analog control modulation signal Interlock interface etc Refer to Table 4 for the de...

Page 19: ...th the protective cover and lock it with the lock WATER IN The water inlet of the laser this interface is connected to the water outlet of the cooling water of the water cooler Filter filter the cooling water into the laser WATER OUT The water outlet of the laser this interface is connected to the water inlet of the cooling water of the water cooler 4 3 Power Connection CAUTION a Before connecting...

Page 20: ...n in Table 4 Table 4 AC input line interface definition and parameter requirements 6kW laser AC input line interface definition and parameter requirements Connector Tag Interface definition Logo Wire diameter Wire color Wire length 1 AC380V L1 L1 4mm2 Brown 15m 3 AC380V L2 L2 4mm2 Black 15m 5 AC380V L3 L3 4mm2 Gray 15m PE Protective PE 4mm2 Yellow green 15m 8 12kW laser AC input line interface def...

Page 21: ...signal line 4 4 1 Safety XP2 Interface 24 pin safety interface with functions such as safety interlock remote control system power on remote main power power on light output control etc It also contains output signals such as laser system power on indication main power power on indication and light output indication detailed The interface definition is shown in Table 5 HARDWIRING XP1 Security inte...

Page 22: ...lay contact output passive contact current 100 mA voltage 30V The current panel stop press 11 14 open or short circuit 14 OUT 12 OUT Front panel emergency output 2 relay contact output passive contact current 100 mA voltage 30V The current panel stop press 12 13 open or short circuit 13 OUT 15 OUT FET S pole Main power supply power on output indication MOS pipe D S output The MOS pipe is turned on...

Page 23: ...ating in outgoing light control mode MOD and XP1 A2 at this time the A2 bit outgoing light enable signal are jointly used to control the laser output and off and the internal circuit diagram is shown in Figures 11 Figure 11 MOD Signal Circuit Diagram XP2 s A3 A4 light output indication A15 A16 is the main power has been powered on output indication The internal circuit diagram is shown in Figure 1...

Page 24: ...nded wiring diagram for main power up indication Active light out warning indication and main power supply has been powered on warning indication the internal circuit diagram is shown in Figure 15 and the recommended customer wiring diagram is shown in Figure 16 Figure 15 Active light out indication and main power supply has been powered on indication circuit diagram ...

Page 25: ... power supply has been powered on the recommended wiring diagram The recommended customer wiring diagram for the remote master board power up is shown in Figure 17 When the laser key switch hits REM mode XP2 8 9must be shorted to the main control board to power up Figure 17 Remote control board power up recommended wiring diagram ...

Page 26: ...rogramming Mode start up execution Input signal Import signal rising edge start according to the pre downloaded programming instructions output laser program number is determined by the A8 A14 The laser power is set by AD analog if the program number is 0000000 and the A6 is high if the program number is 0000000 and the A6 is low the laser power is set by the host computer if the program number is...

Page 27: ...es in internal mode B4 Laser anomalies Output signal Indicating abnormal laser B5 Laser red light indication Output signal Indicating that the laser is emitting red B6 AD mode Output signal Indicating that the laser operates in AD mode B7 Laser received request signal Output signal Indicating that the laser receives a request signal A1 B8 Main power supply in laser Output signal Indicating that th...

Page 28: ...001 1 laser D8 low D11 high D12 D16 Backup 4 4 3 RS232 XP3 Interface The 9 pin serial interface is used for the communication between the laser and the upper computer It can be used to communicate with the upper computer of Raycus Company or the software of the upper computer which integrates the communication protocol of Raycus The definitions are shown in Table 7 below Table 7 XP3 Serial Interfa...

Page 29: ...ence Pin 3 s Reference 5 N C Back up 6 N C Back up 7 8 N C Back up 4 4 5 INTERNET Interface XP5 Table 9 XP5 Communication interface definitions Pin Function Description 1 TX Date transmission 2 TX Date transmission 3 RX Date Receive 4 N C 5 N C 6 RX Date Receive 7 N C 8 N C 4 5 Introduction to Safety Interlock Raycus product is designed with a safe interlocking loop which is a two channel system w...

Page 30: ... the main power supply and the main power has been started pin of the external interface will have a high level output When the security interlocking circuit is open or the error is detected the main power supply of the optical module will be turned off and the main power supply has been started signal of the interface will become low level The detected error state is latched and the on board rela...

Page 31: ... an OFF state and the stop button on the front panel of the laser EMERGENCY STOP pressed all electrical connections must be completed before the laser is powered on c Confirm that the three phase electrical connection is correct and the power supply meets the specifications of the power supply Turn on the water cooler d Close the rear panel circuit breaker release the laser front panel emergency s...

Page 32: ...g of the laser Red light close close communication communication communication enable close XP4 1 2pin pressure communication communication close enable communication XP2 1 2pin level communication enable enable XP4 1 2pin pressure XP2 1 2pin level communication REM mode close close close communication communication communication enable close close XP4 1 2pin pressure communication XP1 A1 A5 is hi...

Page 33: ...evel XP1 A8 A14 is low level or suspending XP1 A1is high level XP1 A6is high level XP1 A1is high level XP1 A3 is low level or suspending XP1 A1is high level XP1 A8 A14 is not all low level Emit laser Communication sends EMON or computer software clicks button Turn off the laser communication sends EMOFF or computer software clicks button Communication sends ABN or computer software clicks button t...

Page 34: ...control the laser emission and send EMOFF to control the laser off 5 1 3Red Light Control In the ON mode the red light can only be turned on by sending ABN through the computer software or communication and ABF turns off red light The red light module in the laser works by means of communication so there is a time delay of at least 10 MS when the red light is turned on and off When the red light i...

Page 35: ... output light is determined by the high and low levels of A2 XP2 1 and pin 2 MOD signals of xP1 5 2 3Red light control When both A1 and A3 of xP1 are set high the laser is in the red light internal control mode and the red light is controlled by the computer software red light button or communication to send ABN and ABF used to control the ON and OFF of the red light When A1 of XP1 is set high A3 ...

Page 36: ...r computer software d Hit the red ON button to view the red light e Turn off the AD mode turn off the external control mode this mode can be remembered when the power is off f Click the main power ON button in the upper computer software to turn on the main power g Wait for the laser tricolor light green light on the laser ready to work completed h Set the light output parameters i Click the ON bu...

Page 37: ...d ON to put the laser into ON mode c Open the upper computer software d Click the red ON button to view the red light e turn off the AD mode open the external control mode this mode can be remembered when the power is off f click the main power ON button in the upper computer software to turn on the main power g wait for the laser tricolor light green light to light up the laser preparation work i...

Page 38: ...is turned ON to put the laser into ON mode c Open the upper computer software d Hit the red ON button to view the red light e open AD mode open external control mode this mode can be remembered when power is lost f click the main power ON button in the upper computer software to turn on the main power g wait for the laser tricolor light green light on the laser ready to work completed h Output ana...

Page 39: ...lick the red ON button to view the red light e Click the main power ON button in the upper computer software to turn on the main power f Wait for the laser tricolor light to turn on green and the laser preparation is completed g Set the waveform number for pre execution program number is greater than 0 h Start the waveform on the rising edge of the external MOD signal i Check that the red light of...

Page 40: ...power to the laser b Front panel key switch to REM the laser into REM mode c Shorting pin 8 and pin 9 on XP2 to supply power to the main control board d XP1 A1 is connected to 24V and XP1 A6 is connected to 24V to enter the external control analog mode e XP1 A5 is connected to 24V to turn on the red light XP1 A5 is connected to 0V to turn off the red light f XP1 C1 is connected to 24V and the main...

Page 41: ...r lamp to light up and the laser preparation work is completed h XP1 A2 is connected to 24V and the control board outputs analog and MOD signals i Check that the red light of the laser tricolor lamp is on and the laser is outputting light Figure 25 timing diagram of setting power analog as emission external control signal on REM mode ...

Page 42: ...n control board d XP1 A1 is connected to 24V e XP1 A5 is connected to 24V to turn on the red light XP1 A5 is connected to 0V to turn off the red light after checking the optics f XP1 C1 is connected to 24V and the main power is turned on you can also press the LASER button directly or the upper computer software points the main power ON g wait for the green light of the laser tricolor lamp to ligh...

Page 43: ...upply power to the main control board d XP1 A1 is connected to 24V e XP1 A5 is connected to 24V to turn on the red light XP1 A5 is connected to 0V to turn off the red light after checking the optics f XP1 C1 is connected to 24V and the main power is turned on you can also press the LASER button directly or the upper computer software points the main power ON g Wait for the laser tricolor light to ...

Page 44: ...l commands and return values in this Agreement are composed of ASCII characters Note the following points when entering a Commands generally consist of three or four letters sometimes with additional values b All commands and return values end with the enter character CR 0x0D r If the product receives a string character with enter but the command is invalid it will return Command Err r c For easy ...

Page 45: ...r Return DEABC r EEABC Enable External Aiming Beam Control Send EEABC r Return EEABC r DEC Disable External Control Send DEC r Return DEC r EEC Enable External Control Send EEC r Return EEC r DLE Disable Hardware Emission Control Send DLE r Return DLE r ELE Enable Hardware Emission Control Send ELE r Return ELE r EMOFF Stop Emission Send EMOFF r Return EMOFF r EMON Start Emission Send EMON r Retur...

Page 46: ...RPRR Read Pulse Repetition Rate Hz Send RPRR r Return RPRR 10 r Repeat frequency is10Hz RBT Read Board Temperature Send RBT r Return RBT 36 6 r RPW Read Pulse Width MS Send RPW r Return RPW 5 5 r pulse width is 5 5ms RCT Read Laser Temperature Send RCT r Return RCT 34 5 r PERR Reset Errors Send PERR r Return PERR r SUT Set Up Time MS Send SUT 50 r Return SUT 50 r SDT Set Down Time MS Send SDT 50 r...

Page 47: ...t Bits2 and 12 have been set The laser enable is on and the modulation mode is enabled Bit 0 Normal operation Authorization time Bit 1 Normal Temperature too high Bit 2 Emission Off Emission On or in preparation Bit 3 No high reflection High reflection Abnormal Bit 4 External AD mode off External AD mode on Bit 5 Power Correction Mode off Power Correction Mode on Bit 6 Normal Sub controlling commu...

Page 48: ...on control off External Emission control on Bit 19 Normal Laser fault Bit 20 Slow up slow down mode off Slow up slow down mode on Bit 21 A laser operates in ON mode A laser operates in REM mode Bit 22 Wave mode off Wave mode on Bit 23 Surge protector Normal Surge protector failure Bit 24 Normal Low temperature fault Bit 25 Normal Humidity alarm Bit 26 Normal Water flowmeter 1 Flow Alarm Bit 27 Red...

Page 49: ... address http www raycuslaser com list 56 html 8 1 Main interface of PC software The main interface of PC computer software display is shown in Figure 29 Figure 29 The main interface of PC computer software display 8 2 Multi laser Control Area Multi laser control area is shown in Figure 30 Figure 30 Multi laser control area interface ...

Page 50: ...tablished the bottom status shows that the network connection is ok shown in Figure 31 Figure 31 communication status interface between PC software and laser 8 2 1 Add delete laser In the PC software right click in the laser list area to add delete lasers When adding a laser you need to enter the IP address of the added laser The specific operation is shown in Figure 32 a b Figure 32 Procedure for...

Page 51: ... Ltd User Guide of Raycus RFL A6000D A12000D 47 8 2 2 Modify laser IP After the laser has established a connection select the IP address of current laser and right click to set it up in Figure 33 a b Figure 33 Modify the IP address of laser ...

Page 52: ...main power supply is on gray main power supply is off Ready light Indicates readiness of current laser green laser is ready gray laser is not ready Alarm light indicates alarm status of current laser yellow laser is abnormal gray laser is normal Emission light indicates the working model of the current laser red laser is in working model gray laser is not in output model 8 3 1 Laser s cumulative o...

Page 53: ...Laser works in external control mode Gray laser works in internal control mode Laser ON OFF is controllable by software Power correction Green Laser operates in power linear correction mode in which control system automatically adjusts the laser s output power It makes the output power linear with a longer response time for AD analog in this mode longer than 1mS Gray laser operates in non correcti...

Page 54: ...er power on mode selection light out control display area Table 14 Laser power on mode selection light out control display area explanation Display content Explanation Main power button Click ON main power on click OFF main power off External control mode Click ON activate laser external control Click OFF shut laser external control mode power off memory automatically AD mode Click ON AD analog mo...

Page 55: ... programming number in the digital text box and click the START button Figure 38 Laser programming mode test area display interface 8 3 5 Power slow rise down parameter setting area The interface of the laser power slow rise fall parameter setting area is shown in Figure 39 Click Get to read the power rise and fall times stored in the laser Click Set to set a new power rise and fall time When the ...

Page 56: ...face is shown in Figure 39 The output parameter setting is not valid when AD mode is on Figure 40 Laser output parameter setting area display interface 8 4 Laser status display area The display interface for laser status display area is shown in Figure 41 The module status is used to shield the faulty module the green light indicates the number of modules installed inside the current laser and the...

Page 57: ...igure 42 This interface shows the cause of the alarm for the current laser Figure 42 Laser alarm type display area interface 8 6 PC software operating mode selection The laser operating mode is set by the PC software Its operating interface is show in Figure 43 The interpretation of the various patterns can be found in Table 15 The programming editing interface is displayed on the software only wh...

Page 58: ...nterface Diagnostic mode Displays laser status and parameters for diagnosis purposes Authorization mode Time limited locking function can be set on laser Debug mode You can modify laser parameters subject to valid password 8 7 Language Laser s language selection interface is shown in figure 44 User can choose between simplified Chinese and English by clicking setting language Setting effective aft...

Page 59: ...and unlock the machine and can also be used as an authorization code generator a The lock time setting can set the effective use time of the laser for example the lock time Oct 1 2021 means the laser is locked until 0 0 on Oct1 2021 0 0 2000 means the laser is permanently unlocked b The terminal password is set for the laser locking party The terminal code can only be set once and no modification ...

Page 60: ...ace on authorization mode 8 9 About Laser relevant information such as date of manufacture model serial number controlling serial number token version number system information and other information can be queried in the PC software about item Specific interface is shown in Figure 47 Figure 47 Laser relevant information query interface ...

Page 61: ...igure 48 It is convenient to view the interface status information which represents the input and output status of the XP1 interface on the back panel Figure 48 The interface status in diagnostic mode 8 11 Log in diagnostic mode Laser s working log interface is shown in Figure 49 User can query work log by entering the time to query and click on the search button Figure 49 Laser s working log inte...

Page 62: ...ownload log The interface for downloading the laser operation log is shown in Figure 50 Figure 50 Run Log download interface 8 11 2 Download record of historical fault The interface for downloading historical fault records is shown in Figure 51 Figure 51 Historical fault record download interface ...

Page 63: ...face for all downloaded information 8 12 Module parameters in diagnostic mode Laser module parameter query interface is shown in Figure 53 The interface is for the parameter query in diagnostic mode from which Raycus technicians can analyze the cause of laser anomalies Figure 53 Module parameters query interface in diagnostic mode 8 13 Programming settings programming editing The laser programming...

Page 64: ...nt laser Operating interfaces of viewing the number of wave bar stored inside the current laser is shown in Figure55 The software automatically lists the number of wavelength bars that have been saved by clicking on the Refresher List button Green indicates the bar already has a program and white indicates that the bar is empty Figure 55 operating interfaces of wave bar stored inside the current l...

Page 65: ...56 The program automatically lists the original programming by clicking the programming number that needs to be checked Figure 56 Programming content interface in the current laser programming mode 8 13 3 Empty all programming Empty all programming interfaces stored in the current laser programming mode as shown in Figure 57 All programming stored inside the current laser will be emptied by clicki...

Page 66: ...amming mode as shown in Figure 58 Step 1 left click the pre edited programming number Step 2 select the command under the command type click Add Step 3 enter the parameters and click Save The instruction appears in the left program list immediately Step 4 after editing all commands click Write Laser Step 5 the new programming number will turn green when user re click the refresher list button Writ...

Page 67: ...Wuxi Raycus Fiber Laser Technologies Co Ltd User Guide of Raycus RFL A6000D A12000D 63 b Add command type c Save command d Type the command code into laser ...

Page 68: ...ble 16 command meaning in laser working status Code 1 Byte Parameter1 2 bytes Parameter 2 4 bytes Note 1 Stop None None The program end command the last command must be this command 2 SPT 0 65000 MS 0 65000 W Change power to 2 in time 1 3 SPR 0 65000 W MS 0 65000 W Change power to 2 in power change ratio 1 4 WAIT 1 Wait for sync signal low level Null 2 Wait for sync signal high level Null 3 Wait f...

Page 69: ...s repaired or replaced during the warranty period are guaranteed free warranty only for those products with special problems Raycus reserves the right to charge the payment for the products with problems under Normal use 9 2 Limitations of Warranty The warranty does not cover the maintenance or reimbursement of our product of which the problem results from tampering disassembling misuse accident m...

Page 70: ...acement products must be placed in the original packaging box provided by Raycus otherwise any product damage caused by this will not be repaired free of charge by Raycus When you receive Raycus products please check whether the products are intact in time If there is any abnormality please contact the carrier or Raycus in time Raycus will continue to develop new products The product information l...

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