RaycoWylie i4300 Installation Manual Download | Manualshive

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i4300 Installation guide for Grove

Industrial Cranes

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Summary of Contents for i4300

Page 1: ...i4300 Installation guide for Grove Industrial Cranes ...

Page 2: ...Contents Introduction Component Mounting Steps 1 Console 2 Canbus Interface box 3 Junction Box 4 Cable Reel 5 Loop Kit Cable reel 6 Proximity Sensor 7 Pressure Sensors 8 Wiring ...

Page 3: ... Taking pictures may be a good idea When wiring the new system you will need to know where the lock out wires were to begin with Component Mounting Steps 1 Console p n 33D4300 If this system is replacing a Wylie W1258 or i3500 mount console in existing bolt holes on the dashboard using supplied bracket and hardware p n 22KCF0034 If replacing a system other than a Raycowylie mount console using sup...

Page 4: ...her manufacturer s cable reel do not use the adapting bracket mount cable reel directly on boom using welding lugs not supplied The cable reel has to turn clock wise which means that when you install it on the left side of the boom the cable exits the reel from the bottom Pass the spool cable through the existing cable guides on the boom and attach with supplied loop kit Caution Do not let the cab...

Page 5: ...el with existing cable guides Existing cable guides Connect the Canbus cable to the cable reel Connect CANbus cable here There is most likely a tube welded on the side of the crane where the cable for the old reel passed through The Canbus cable connector is most likely larger than the tube If this is the case run the canbus cable along the exterior of the tube and secure adequately ...

Page 6: ...l is digital If your existing A2B wiring includes a resistance network then switch the jumper inside the cable reel from DIG to NAM digital to analog Jumper on DIG Put jumper on NAM only if you need to switch to analog Note that the RaycoWylie system is expecting to see a short on the A2B line during normal operation During a two block event an open circuit is needed Ensure that the A2B wires that...

Page 7: ...5 Loop kit Assembly Assemble loop kit and fix to existing end of boom bracket as seen in the below picture leaving enough cable beyond the loop kit to connect to the A2B ...

Page 8: ...her capacity when slewing over front Locate the existing proximity sensor under the turret and replace by the new using the same existing bracket See picture below target Insert sensor here Proximity switch Cable goes to junction Box 33J0012 The proximity sensor should be to inch away from the target so it can detect the metal ...

Page 9: ... connect directly into the wiring scheme without passing through an interface box See wiring diagram Pressure transducers must be installed when the boom lift cylinders are fully retracted Single cylinder crane Connect the bore side pressure sensor p n 33C4020 B0 to the bore side and the rod side pressure sensor p n 33C4020 B1 to the rod side Dual Cylinder crane Connect the two bore side pressure ...

Page 10: ...Detail D Rod side Existing adaptor existing pressure sensor to be replaced by the new add new adaptor here Existing adaptors Existing parts of the machine ...

Page 11: ...diagram Note The Raycowylie lock out control voltage 12VDC from the relay box pin 9 can only be used to supply the coil of the lock out relay A separate 12VDC supply must be used to attach to common of the lock out relay supplying the solenoids for boom down telescope out and winch up ...

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