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Rayco RG1645S, Parts Manual

The Rayco RG1645S Parts Manual is a valuable resource for professional landscapers and tree service providers. This comprehensive manual provides detailed instructions on maintenance, troubleshooting, and assembly for the Rayco RG1645S. Download the manual for free from manualshive.com and keep your machine running smoothly.

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Parts Section

42

Rayco RG1645S   

 

 

 

 

               

Copyright © 2012  Rayco Mfg - All Rights Reserved

 

 

 

 

 

 

 

 

 

 

 

                                      

           Printed in U.S.A.

hYDRAUlIC ADApTER KIT (802194A-A) 

Represented by circles on drawing

hYDRAUlIC hOSE KIT (764767h-W) 

Represented by squares on schematic

 hYDRAUlIC ADApTER KIT  (802194A-A)

REpRESENTED BY CIRClES ON SChEMATIC

 ITEM    QTY    PART #  

 DESCRIPTION 

1

1

 FF6602-04-04-04    TEE RUN -4MFFX -4MFFX 

-4FFFX  

2

4

 FF6802-06-10  

 ELBOW 45 DEG-6MFFX-I0MOR  

3

1

 FF6502-08-08  

 ELBOW 45 DEG -8FFFX 

-8MFFX  

4

8

 FF6802-04-06  

 ELBOW 45 DEG-4MFFX-6MOR  

5

4

 FF6400-04-10  

 CONNECTOR -4MFFX-I0MOR  

6

2

 FF6801-06-06  

 ELBOW 90 DEG-FIT -6MFFX 

-6MOR  

7

1

 FF6801-08-08  

 ELBOW 90 DEG-8MFFX -8MOR  

8

1

 FF6600-08-08-08    TEE-8MFFX -8MFFX -8FFFX  

9

2

 FF6500-04-04  

 ELBOW 90 DEG-4MFFX 

-4FFFX  

10

1

 2501-10-08  

 ELBOW 90 DEG-I0MJIC 

-8MNPT  

11

1

 FF6802-08-08  

 ELBOW 45 DEG-8MFFX -8MOR  

12

1

 2404-06-04  

 CONNECTOR -6MJIC -4MNPT  

13

6

 FF6400-04-04  

 CONNECTOR -4MFFX -4MOR  

14

2

 6400-06-06  

 FIT-6MJIC -6MOR  

15

1

 FF2700-04-04LH    BULKHEAD UNION  

16

1

 5406-C-6  

 CAP-6FP  

17

1

 FF6400-04-08  

 CONNECTOR -4MFFX -8MOR  

18

1

 9500-12MM  

 WASHER 12MM  

19

1

 9605-06-12xl.25    CONNECTOR-6MJ-

12MMXl.25MMT  

20

8

 FF6400-04-06  

 CONNECTOR -4MFFX -6MOR  

21

2

 FF6802-04-04  

 ELBOW 45 DEG-4MFFX-4MOR  

22

11

 FF6801-04-06  

 ELBOW 90 DEG-4MFFX -6MOR  

23

2

 FF6804-04-04-04    TEE RUN -4MFF X -4MFFX 

-4MOR  

24

5

 FF6801-04-04  

 ELBOW 90 DEG-4MFFX -4MOR  

25

2

 FF6400-08-08  

 CONNECTOR -8MFFX -8MOR  

26

1

 FF6600-04-04-04    TEE-4MFFX-4MFFX-4FFFX  

27

2

 FF6500-08-08  

 ELBOW 90 DEG-8MFF -8FFFX  

28

1

 FF6400-08-06  

 CONNECTOR -8MFFX -6MOR  

 hYDRAUlIC hOSE KIT  (802194h-A)

REpRESENTED BY SqUARED ON SChEMATIC

 ITEM    QTY    PART #  

 D]ffi CRIPTION  

1

1

 HOSE  

 4RlT-6FFX-4FFX90-123”  

2

1

 HOSE  

 4RlT-6FFX-4FFX-125”  

3

1

 HOSE  

 1ORIT-1 OFTICX-8FFX-70”  

4

1

 HOSE  

 4RlT-4FFX-4FFX-18”  

5

1

 HOSE  

 4RlT-4FFX-4FFX90-60”  

6

1

 HOSE  

 4RlT-4FFX-4FFX90-53”  

7

1

 HOSE  

 4RI7-4FFX-4FFX-38”  

8

1

 HOSE  

 4RI7-4FFX-4FFX90-30”  

9

1

 HOSE  

 4RI7-4FFX-4FFX90-74”  

10

1

 HOSE  

 4RI7-4FFX-4FFX-88”  

11

1

 HOSE  

 4RI7-4FFX-4FFX-44”  

12

1

 HOSE  

 4RI7-4FFX-4FFX-34”  

13

1

 HOSE  

 4R17-4FFX-4FFX-74”  

14

1

 HOSE  

 4R17-4FFX-4FFX90-77”  

15

1

 HOSE  

 4RlT-6FFX-4FFX45-60”  

16

1

 HOSE  

 4R17-4FFX-4FFX90-69”  

17

1

 HOSE  

 4RlT-4FFX-4FFX-5l”  

18

1

 HOSE  

 4RlT-4FFX-4FFX45-39”  

19

1

 HOSE  

 4RlT-6FFX-4FFX-65”  

20

1

 HOSE  

 8RlT-8FFX-8FFX90-22”  

21

1

 HOSE  

 4RlT-4FFX-4FFX45-46”  

22

1

 HOSE  

 4RlT-4FFX-4FFX90-68”  

23

1

 HOSE  

 4RlT-6FFX-4FFX45-69”  

24

1

 HOSE  

 4RlT-6FFX-4FFX-66”  

25

1

 HOSE  

 B16150-PLAIN-PLAIN-33” 

(PROTECTION FOR BATTERY 

CABLES)  

26

1

 HOSE  

 4RI7-4FSX-4FSX-66”  

27

1

 HOSE  

 4RlT-4FSX-4FSX-55”  

28

1

 HOSE  

 H05705-PLAIN-6FJX90-9”  

29

1

 HOSE  

 6FL-6FIX-6FJX-9”  

30

1

 HOSE  

 H05705-PLAIN-PLAIN-71 “  

31

1

 HOSE  

 3FL-PLAIN-90”  

32

1

 HOSE  

 4RI7-4FFX-4FFX45-13”  

33

2

 HOSE  

 4RI7-4FFX-4FFX45-16”  

34

1

 HOSE  

 4RI7-4FFX-4FFX45-20”  

35

1

 HOSE  

 143-06-6MP-6FJX-22”  

36

1

 HOSE  

 8RlT-8FFX-8FFX-68”  

37

1

 WRAP  

 FWLD-16-30”  

38

1

 SLEEVE  

 TQS-3-25” (3” VELCRO 

SLEEVE)  

39

1

 HOSE  

 4RlT-4FFX-4FFX90-13”  

Summary of Contents for RG1645S

Page 1: ...RG1645S Swing Out Stump Cutter Parts Manual pantone 485 www raycomfg com ...

Page 2: ...eadily available for reference at all times Additional copies of this manual may be purchased from Rayco This Rayco machine was designed and manufactured by Rayco Manufacturing Inc Wooster Ohio Due to continuous improvements Rayco reserves the right to make changes in engineering design and specifications or discontinue manufacture at any time without notice or obligation Always have a record of t...

Page 3: ...r Assembly 10 Lift Cylinder Assembly 10 Pivot Assembly 11 Curtain Assembly 11 Chip Guard 12 Chain Guard 13 Cutter Wheel Assembly 14 Steering Axle Assembly 15 Tie Rod Assembly 16 Steering Pivot Assembly 16 Wheel Drive Assembly 17 Handbrake Release Pump 17 Dual Wheel Assembly 18 Coupler Assembly 18 Swing out Assembly 18 Latch 22 Blade 23 Engine Assembly 24 Engine Enclosure Assembly 30 Decal Kit 32 S...

Page 4: ...afety section lists basic safety precautions In addition this section identifies the text and locations of warning labels used on the machine Read and understand the basic precautions listed in the Safety section beforehand and apply them always as you operate transport perform maintenance and repair the product Operation The Operation section is a reference for the new operator and a refresher fo...

Page 5: ... benefits from a swing out steel control station which allows optimal views of the cutting action all while being guarded by shatter resistant Lexan and heavy rubber curtains The RG 1645 Super Junior has the unique ability to pass through a 36 gate under its own power Other special features of the RG 1645 include dual cross travel cylinders a slewing ring that is used to pivot the cutter boom repl...

Page 6: ... All Rights Reserved Printed in U S A MAIN FRAME ASSEMBLY 28471 35 44 34 45 25 18 31 30 33 17 46 41 48 49 38 20 2 39 21 22 40 36 28 27 26 29 8 55 7 23 32 37 47 43 6 5 8 15 8 6 5 7 16 51 11 12 13 50 10 9 59 53 3 23 52 1 2 57 56 17 42 19 4 54 58 60 61 24 64 ...

Page 7: ...6 1 27046 RH SWING PIN 27 1 27041 LH SWING PIN 28 1 20396 SWING CYL ASSY LH SJRD 29 1 20397 SWING CYL ASSY RH SJRD 30 1 25868 HYD TANK RISER 31 1 765049 FUEL FILTER 32 1 764492 PUMP FUEL ELECTRIC C100 33 1 801234 VALVE BLADE W CC 34 1 801412 WHEEL DRIVE BLOCK 35 1 730085 ZERK GREASE 1 4 28 90DEG 36 1 23602 BLOCK SOA 37 1 23829 SWITCH MOUNT 38 1 28384 SOA SUPPORT BRACKET 39 1 23600 SOA BLOCK 40 1 8...

Page 8: ...BOOM WELDMENT 2 4 726909 WASHER FLAT 1 1 4 14GA 3 2 760701 RING RETAIN EXT 1 1 4 4 4 726301 WASHER FLAT 3 8 USS 5 6 726302 WASHER LOCK 3 8 6 4 722305 BOLT HEX 3 8 16 X 1 1 2 7 2 18953 PIVOT WELD BOOM 8 2 722303 BOLT HEX 3 8 16 X 1 9 2 722502 BOLT HEX 1 2 13 x 1 10 2 726502 WASHER LOCK 1 2 11 2 4900 77 WASHER 7 GA X 531 X 2 0 12 5 722114 WHIZ BOLT 3 8 16 X 3 4 13 1 800307 CLAMP VINYL COVERED1 1 2 1...

Page 9: ... 8 9 10 1 2 3 6 4 ITEM QTY PART DESCRIPTION 1 5 724801 NUT HEX 3 4 10 GR8 2 2 726502 WASHER LOCK 1 2 3 2 722502 BOLT HEX 1 2 13 x 1 4 1 2536 08 ROD THREADED 5 1 25119 PLATE ADJUSTER 6 1 21187 ADJUSTER NUT 7 1 802264 TIGHTENER SHAFT 8 1 802263 SPROCKET 17T 50 SERIES 9 2 722539 BOLT CARR 1 2 13 X 1 1 2 10 2 750057 NUT WHIZ 1 2 13 Z ...

Page 10: ...25 RING RETAIN EXT HVY 1 4 4 726907 WASHER FLAT 1 14GA swing cyl Assembly lh 20396 swing cyl Assembly rh 20397 4 2 3 1 3 4 2 2 4 ITEM QTY PART DESCRIPTION 1 1 20395 CYLINDER WELD SWING SJRD 2 3 760872 BEARING GARMAX 1 25X1 00 3 2 750325 RING RETAIN EXT HVY 1 4 3 726907 WASHER FLAT 1 14GA LIFT CYL Assembly 18771 2 2 1 ITEM QTY PART DESCRIPTION 1 1 18772 CYLINDER WELD 2 1 2 X 4 2 2 763587 BUSHING 1 ...

Page 11: ...0701 RING RETAIN EXT 1 1 4 5 3 750050 NUT LOCK 5 16 18 NYLON 6 2 764101 BOLT HEX 5 16 18 X 3 GR8 7 12 726954 WASHER METRIC LOCK M10 8 12 960108 BOLT METRIC 10 1 5 X 45 9 2 763360 BEARING POLYGON 1 5 X 1 25 X 1 50 10 1 18994 PIN CYLINDER SWING 11 1 722201 BOLT HEX 5 16 18 X 2 GR8 12 2 726908 WASHER FLAT 1 1 4 10GA Curtain Assembly 28346 3 2 1 4 5 ITEM QTY PART DESCRIPTION 1 1 28341 CURTAIN FRONT 2 ...

Page 12: ...erved Printed in U S A 16 10 4 5 9 8 6 17 8 11 10 4 5 8 11 7 12 15 1 14 3 13 14 2 CHIP GUARD 28330 ITEM QTY PART DESCRIPTION 1 1 28341 CURTAIN FRONT 2 2 19707 BRACKET WELD CURTAIN 3 10 722118 BOLT WHIZ 1 4 20 X 1 4 4 724508 NUT LOCK 1 4 20 NYLOCK 5 4 726607 FENDER WASHER ...

Page 13: ... SJRD 3 5 750124 SCREW FH SLOT 1 4 20 X 1 4 5 724508 NUT LOCK 1 4 20 NYLOCK 5 10 750061 NUT WHIZ 3 8 16 GR5 6 1 761052 PLUG PIPE 1 2 C SUNK 7 11 722114 WHIZ BOLT 3 8 16 X 3 4 8 3 722538 BOLT CARR 1 2 13 X 1 1 4 9 1 801641 SEAL CHAIN COVER 10 1 28333 SEAL GEARBOX SHAFT 11 1 710307 SEAL DUST 12 1 25082 PLATE CHAIN COVER 13 1 28533 PLATE CHAIN COVER 14 3 750057 NUT WHIZ 1 2 13 Z 15 1 28560 GASKET CHA...

Page 14: ...D 8 9 2933t TOOTH ONE PIECE TAPPED 9 1 8562 BUSHING C W SHAFT 10 8 724602 NUT HEX 9 16 18 GR8 11 1 21914 GEARBOX KEY 12 1 22394 1 4 X 1 765 X 2 130 13 3 3144C TOOTH ONE PIECE C BORED 14 3 3144T TOOTH ONE PIECE TAPPED 15 2 763481 WASHER FLAT 1 3 4 10 GA 16 1 762434 BUSHING TAPER LOCK 2012 X 1 3 4 17 8 801494 WASHER 9 16 18 4 722627 BOLT HEX 9 16 18 X 3 1 4 GR8 19 2 27356 BEARING COLLAR 20 2 761415 ...

Page 15: ...5GR8 5 8 726502 WASHER LOCK 1 2 6 2 4900 53 WASHER 1 4 X 1 531 X 2 38 7 4 726911 WASHER FLAT 1 1 2 14 GA 8 2 1200201 RING RETAIN EXT 1 1 2 9 2 729999 ZERK GREASE 1 8 NPT 90DEG 10 2 760872 BEARING GARMAX 1 25X1 00 11 1 20405 PIN PIVOT STEER AXLE 12 1 750050 NUT LOCK 5 16 18 NYLON 13 2 801472 MOTOR ORBITAL 337CC 14 2 763859 HUB WHEEL MOUNT 15 1 28377 AXLE STEERING WELDMENT 16 1 28359 MOTOR MOUNT FOL...

Page 16: ...10 STOVER TIE ROD ASSEMBLY 28379 3 5 2 1 4 STEERING PIVOT ASSEMBLY 28377 ITEM QTY PART DESCRIPTION 1 1 28375 AXLE STEERING 2 1 7770 HOUSING PIVOT PIN 3 2 11993 HOUSING KNUCKLE PIN 4 2 750662 BUSHING 1 75 X 1 50 X2 75 5 1 28376 EAR STEERING CYLINDER STEERING CYLINDER ASSEMBLY 28381 ITEM QTY PART DESCRIPTION 1 1 28380 CYLINDER STEERING WELDMENT 2 1 20406 PIN STEER CYL 3 1 722107 BOLT HEX 1 4 20 X 1 ...

Page 17: ...EL MOTOR MOUNTING 5 1 28478 WHEEL TIRE INNER LH 6 1 28485 WHEEL TIRE INNER RH 7 6 750764 NUT WHIZ 5 16 18 8 6 722855 BOLT SOCKET SHOULDER 3 8 9 8 724501 NUT HEX 1 2 13 GR8 10 8 762886 BOLT HEX 1 2 13 X 5 25 GR8 11 8 726502 WASHER LOCK 1 2 wheel drive Assembly 28481 Handbrake release pump 28604 2 1 5 4 3 ITEM QTY PART DESCRIPTION 1 1 802251 PUMP HAND BRAKE RELEASE 2 1 802250 VALVE MINI BALL 3 1 802...

Page 18: ...IPTION 1 1 28480 WHEEL TIRE OUTER LH 2 1 19892 WRENCH DUAL WHEEL 3 1 28486 WHEEL TIRE OUTER RH 4 6 3549 COUPLER ASSEMBLY DUAL WHEEL 28482 4 1 3 2 ITEM QTY PART DESCRIPTION 1 1 3549W COUPLER WELDMENT 2 1 4900 08 WASHER 1 4 X 406 X 1 3 1 750061 NUT WHIZ 3 8 16 GR5 HNFS 4 1 750060 PIN ROLL 3 32 X 7 16 COUPLER Assembly 3549 ...

Page 19: ...19 Copyright 2012 Rayco Mfg All Rights Reserved Rayco RG1645S Stump Cutter Printed in U S A swing out assembly 28278 D 16 18 17 23 16 14 41 39 7 26 15 16 3 43 6 8 34 28 11 36 35 4 19 27 29 21 10 12 25 37 32 38 40 42 ...

Page 20: ...Parts Section 20 Rayco RG1645S Copyright 2012 Rayco Mfg All Rights Reserved Printed in U S A 22 16 18 17 23 16 14 13 31 24 20 33 5 9 30 41 39 7 26 15 16 6 8 11 27 29 swing out assembly 28278 D ...

Page 21: ...3 BOLT HEX 1 4 20 X 3 4 GR8 19 3 722207 BOLT HEX 5 16 18 X 2 1 2 GR8 20 1 28271 ARM WELDMENT SOA 45SJRS 21 1 28273 COVER WELDMENT SOA 45SJRS 22 1 28274 BRACKET WINDOW SOA 45SJRS 23 1 28276 WINDOW BRACKET 24 1 28277 CURTAIN RUBBER 25 1 765271 SENSOR PHOTOELECTRIC 26 1 6385Y THROTTLE CW MOUNT LEVER 27 1 750315 SWIVEL KIT 28 1 738004 VALVE 3 SPOOL 29 1 750314 LEVER CONTROL STRAIGHT 30 1 20605 SHIELD ...

Page 22: ... a ITEM QTY PART DESCRIPTION 1 1 24642 HANDLE PIN 2 1 24643 HANDLE 3 1 730086 PIN ROLL 3 16 X 1 2 4 1 801045 BLACK END CAP 5 1 28354 GRIP FOAM 3 4 ID X 3 6 2 4900 11 WASHER 10GA 640 X 1 125 7 1 730075 PIN ROLL 1 8 X 1 HARD ENED 8 1 630012 SPRING LOCK 3 4 3 1 2 4 5 6 7 8 NOTE PRE ASSEMBLE ALL EXCEPT FOR BOTTOM PIN AND SPRING ...

Page 23: ... NUT HNML 1 14 2 8 750057 NUT WHIZ 1 2 13 Z 3 12 4900 38 WASHER 12 GA X1 015X2 5 4 3 726907 WASHER FLAT 1 14GA 5 8 802273 BOLT WHIZ 1 2 13 X 2 6 4 730011 ZERK GREASE 1 4 28 STR 7 1 27058 MOUNT BLADE WELDMENT 8 4 27048 PIN WELDMENT 9 1 24237 CYLINDER WELDMENT 10 10 1 14132 PIN CLEVIS 11 2 728004 PIN COTTER 3 16 X 1 1 2 12 8 730077 BUSHING 1 25X1X1 13 1 28306 ARM LIFT WELDMENT 14 1 28309 BLADE WELDM...

Page 24: ...Copyright 2012 Rayco Mfg All Rights Reserved Printed in U S A Engine Assembly 28292 36 31 23 11 30 47 28 19 13 53 1 37 34 38 41 16 14 35 32 29 6 24 3 5 4 21 9 8 12 22 17 20 15 2 46 45 26 52 51 50 58 57 REQUIRES 53 2 63 25 33 54 64 40 ...

Page 25: ...Parts Section 25 Copyright 2012 Rayco Mfg All Rights Reserved Rayco RG1645S Stump Cutter Printed in U S A Engine Assembly 28292 33 7 9 25 39 10 11 12 13 56 ...

Page 26: ...Parts Section 26 Rayco RG1645S Copyright 2012 Rayco Mfg All Rights Reserved Printed in U S A Engine Assembly 28292 40 59 48 42 43 44 62 49 60 ...

Page 27: ...Parts Section 27 Copyright 2012 Rayco Mfg All Rights Reserved Rayco RG1645S Stump Cutter Printed in U S A 47 28 27 61 56 Engine Assembly 28292 ...

Page 28: ...Parts Section 28 Rayco RG1645S Copyright 2012 Rayco Mfg All Rights Reserved Printed in U S A 18 55 Engine Assembly 28292 ...

Page 29: ...E ENGINE MNT WELD LH 28 1 20237 SIDE ENGINE MNT WELD RH 29 1 20260 STUB SHAFT WELD SJRD 30 2 20265 PLATE FLYWHL HSG SJRD 31 1 800119 CLUTCH BRAKE WARNER ELEC 32 1 2583 08 3 8 KEYSTOCK X 3 1 4 33 1 20352 CLUTCH COVER MOUNT WELD 34 1 20408 SCREEN WELDMENT RADIATOR 35 2 730024 CLAMP HOSE 4 36 1 800979 COUPLER 48 60 HUB WITH SPIDER 37 1 801698 RADIATOR ASSEMBLY 38 1 28279 PIPE EXHAUST WELDMENT 45SJRS ...

Page 30: ...Z 1 4 20 3 10 750762 BOLT WHIZ 5 16 18 X 3 4 4 10 750764 NUT WHIZ 5 16 18 5 4 726201 WASHER FLAT 5 16 6 4 750050 NUT LOCK 5 16 18 NYLON 7 2 750124 SCREW FH SLOT 1 4 20 X 1 8 2 724508 NUT LOCK 1 4 20 NYLOCK 9 1 23645 TOP COVER PLATE 10 1 23647 COVER DOOR LH 11 1 23646 COVER DOOR 12 1 28317 SIDE COVER LH 13 1 28315 SIDE COVER RH 14 1 23600 SOA BLOCK 15 1 28318 BRACKET SOA STOP 16 4 722205 BOLT HEX 5...

Page 31: ...Parts Section 31 Copyright 2012 Rayco Mfg All Rights Reserved Rayco RG1645S Stump Cutter Printed in U S A this page intentionally left blank ...

Page 32: ...2 21349 4 1 23252 5 1 23253 6 1 3080 7 1 6351 8 1 7005 9 1 732000 10 1 732004 11 1 732005 12 1 732006 13 1 732008 14 1 732010 15 1 732011 16 1 732014 17 1 732018 18 1 732020 19 2 732021 20 1 732026 21 1 751022 22 1 765360 23 1 802268 24 1 28596 25 1 801777 26 1 28463 27 1 28483 28 2 801164 29 1 801352 30 1 28586 31 1 765359 32 1 19165 33 1 28609 34 1 28610 ...

Page 33: ...Section 33 Copyright 2012 Rayco Mfg All Rights Reserved Rayco RG1645S Stump Cutter Printed in U S A Decal Kit 28397 27 1 9 17 20 8 5 21 16 3 6 4 25 7 22 11 18 26 30 31 23 29 24 28 2 34 33 32 19 12 14 15 10 13 ...

Page 34: ... 3P OR EQ W W3P 1939 WEDGE LOCK PINS E DEUTSCH DT06 3S OR EQ W SEALING PLUGS IN ALL CAVITIES F RING TERMINAL FOR 10 STUD INSULATED W ADH HEAT SHRINK G BOSCH 3 334 485 007 W FEMALE TERMINALS H DEUTSCH DT06 2S OR EQ W SOCKET J 1 4 FEMALE BLADE FULLY INSULATED MOLEX 19005 0005 or PANDUIT K WEATHER PACK PLUG 12015792 W FEMALE TERM SEAL L PACKARD 56 SIERIES 02977042 W MALE TERM M PACKARD 56 SIERIES 029...

Page 35: ...UG 38 COMMAND CUT VALVE TYPE H PLUG 07 ENGINE HARNESS TYPE K PLUG 09 ENGINE HARNESS TYPE M 06 05 10 49 02 50A CIRCUIT BREAKER TYPE F 50A CIRCUIT BREAKER TYPE F FUSE 15A TYPE B FUEL PUMP GROUND TYPE V FUEL PUMP POWER TYPE U AIR FILTER GROUND TYPE J AIR FILTER SIGNAL TYPE J ENGINE GROUND TYPE N 33 FUSE 5A TYPE B 5 5 2 2 3 2 3 3 4 5 16 2 2 4 4 4 8 4 4 4 6 12 3 2 2 2 2 3 3 3 6 12 48 2 PLUG 42 START RE...

Page 36: ...R YLW TAN B B SOL PUR WTR TEMP LGT GRN SW PWR RED FUSED PWR TAN BLK B B SW ORG BLK 2 SPD ORG WD NEUT RED CL SW SIG PUR CL RELAY ORG BLK CC VALVE GRN START RELAY GR TACH YLW GRN BRN START SIG GRN SOA SW BLU CLUTCH SIG BLU AIR FILTER PUR LOCK OUT SW BRN GLOW PLUG SIG BLK 5A FUSE BLADE BOOM SWITCH INPUT 2 SPEED SWITCH INPUT CLUTCH SWITCH INPUT WHEEL DRIVE NEUTERAL INPUT SWITCH POWER OUTPUT CLUTCH REL...

Page 37: ...SWITCH ENGINE GROUND PHOTO EYE BATTERY RED RUN PWR BLK COMM GRD BLK COMM GRD BLK COMM GRD COLOR LEGEND RED RED BLK BLACK BRN BROWN ORG ORANGE YLW YELLOW TAN TAN PUR PURPLE GRN GREEN BLU BLUE GRY GRAY TRACER COLOR IMPRINT LETTERING RED WHT IGN SW PWR BRN GLOW PLUG SIG ORG FUEL SOL YLW PUR WTR TEMP LGT GRY TACH SIG RED BATT PWR GRN WHT START U TER GRN BATT LGT BRN GLOW PLUG SIG BLK WHT SOA SW BLU OI...

Page 38: ...RED SP11 03 3 WTR TEMP LGT 18 PUR SP9 03 5 TACH SIG 16 GRY 09 1 03 6 CAN 18 YLW 04 A 03 7 CAN 18 GRN 04 B 03 8 START SIG 16 BRN 12 7 03 9 SOA SW 18 GRN 48 03 11 COMM GRD 16 BLK SP2 03 12 COMM GRD 16 BLK SP2 05 AIR FILTER 16 BLU 25 06 COMM GRD 16 BLK SP2 07 A BATT PWR 12 RED 46 07 B GLOW PLUG SIG 14 BRN SP4 08 1 COMM GRD 12 BLK SP2 08 2 FUEL SOL 14 ORG SP6 08 3 FUEL SOL 14 ORG SP6 08 4 BATT LGT 16 ...

Page 39: ...SP2 42 30 IGN SW PWR 12 RED WHT SP3 42 86 COMM GRD 14 BLK SP2 43 30 IGN SW PWR 12 RED WHT SP3 43 86 COMM GRD 14 BLK SP2 44 30 IGN SW PWR 12 RED WHT SP3 44 86 COMM GRD 14 BLK SP2 44 87 FUEL SOL 14 ORG SP6 45 IGN SW PWR 12 RED WHT SP3 49 COMM GRD 12 BLK SP2 50 B COMM GRD 18 BLK SP2 50 C WTR TEMP LGT 18 PUR SP9 50 D WTR TEMP LGT 18 PUR SP9 SPLICE CIRCUITS SPLICE WIRE DESCRIPTION GAUGE COLOR CONNECTED...

Page 40: ...Parts Section 40 Rayco RG1645S Copyright 2012 Rayco Mfg All Rights Reserved Printed in U S A HYDRAULIC CIRCUIT 802194 A ...

Page 41: ...Parts Section 41 Copyright 2012 Rayco Mfg All Rights Reserved Rayco RG1645S Stump Cutter Printed in U S A HYDRAULIC CIRCUIT 802194 A ...

Page 42: ...4 04 ELBOW 90 DEG 4MFFX 4MOR 25 2 FF6400 08 08 CONNECTOR 8MFFX 8MOR 26 1 FF6600 04 04 04 TEE 4MFFX 4MFFX 4FFFX 27 2 FF6500 08 08 ELBOW 90 DEG 8MFF 8FFFX 28 1 FF6400 08 06 CONNECTOR 8MFFX 6MOR HYDRAULIC HOSE KIT 802194H A Represented by squared on schematic ITEM QTY PART D ffi CRIPTION 1 1 HOSE 4RlT 6FFX 4FFX90 123 2 1 HOSE 4RlT 6FFX 4FFX 125 3 1 HOSE 1ORIT 1 OFTICX 8FFX 70 4 1 HOSE 4RlT 4FFX 4FFX ...

Page 43: ...MET WITH SHIELD 764136 2 IGNITION KEY 780547 1 PARTS MANUAL 780548 1 OPERATORS MANUAL 800298 1 KUBOTA MANUAL 801106 1 CHAIN LUBRICANT KEY CHAIN 1 KEY CHAIN 1 RAYCO LETTER 1 CUSTOMER LETTER PDI FORM SC 1 PDI FORM VIDEO 1 VIDEO Notice Maintenance and Repairs should ONLY be performed by a trained specialists or qualified person Please contact Rayco Mfg for a listing of approved rg1645s Options TRSJRW...

Page 44: ...SJRS KUBOTA ENGINE 800298 HYD RETURN FILTER 738018 TANK BREATHER 801081 INNER AIR FILTER CARTRIDGE 800277 OUTER AIR FILTER CARTRIDGE 800276 Service Parts Quick Reference WATER SEPARATOR Assembly 765049 Element 765047 Bowl 765048 Bowl O Ring 764621 Cap Seal O Ring 764622 CUTTER WHEEL TEETH Straight Counter bore 3144C Straight Threaded 3144T Angle Out Counter bore 2933C Angle Out Threaded 2933T refe...

Page 45: ...tion Viewing area 18x24 Height 45 Heavy duty rubber debris curtain Perimeter Photo eye Safety Shutdown Engine Model Kubota V1505 T E3B Tier 3 Vertical 4 cycle liquid Cooled diesel Number of cylinders 4 Bore 3 07 Minimum Stroke 3 09 Minimum Displacement 91 41 cu In Minimum Maximum no load RPM 3000 Minimum Gross HP at maximum no load RPM 44HP Minimum Maximum rated torque 87ft lbs 2000 RPM Minimum Co...

Page 46: ...ydraulic Wheel Drive 4 335cc ccw hydraulic motor 2 with Integrated Brake Fittings O ring faced seal Cutting Wheel Wheel Diameter 20 Maximum Wheel Thickness 1 1 2 Minimum Cutting Wheel Bearings 1 3 4 diameter Pillow Block Minimum Hub Bolt in required RPM 900 3000 engine RPM Primary Drive Clutch to 90deg Gear box Drive Chain No 60 chain Cutting Teeth RAYCO Super tooth forged One piece with tungsten ...

Page 47: ...tly 4 Various Components A Beltswillbecoveredunderwarranty only if Rayco receives warranty from their supplier B Sprockets Sheaves have a six month limited warranty C Electric clutches have a six month limited warranty D Hydraulic Cylinders will be covered under warranty only if Rayco receives warranty from their supplier 5 Pockets and Teeth Pockets and Teeth will be covered under warranty only if...

Page 48: ...not limited to loss of profits rental of substitute equipment or other commercial loss H No Dealer Warranty The selling dealer makes no warranty of his own on any item warranted by Rayco and makes no warranty on other items unless he delivers to the purchaser a separate written warranty certificate specially warranting the item A dealer has no authority to make any representation to promise on beh...

Page 49: ...r Never operate under the influence of alcohol or drugs Know your RAYCO read and understand your owner s manual cover to cover RAYCO Manufacturing Inc is recognized as the industry leader in environmental equipment Since 1978 RAYCO has continued to Set the Industry Standard with new and innovative features and designs Engineering is done in house by our highly trained staff of professionals using ...

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