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FTC-XC Installation Instructions

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WARNING

Fire and Shock Hazard

Self regulating electrical

heating cable a

ttached to 

this p

ipe

Disco

nnect be

fore ser

vicing

Raychem

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 End Seal Installation for XL-Trace -CR and -CT, and RaySol Heating Cables

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Worldwide Headquarters

Tyco Thermal Controls

307 Constitution Drive

Menlo Park, CA 94025-1164

USA

Tel  800-545-6258

Tel  650-216-1526

Fax  800-527-5703

Fax  650-474-7711

[email protected]

www.tycothermal.com

Important:

 All information, including illustrations, is believed to be reliable. Users, however, 

should  independently evaluate the suitability of each product for their particular application. 

Tyco  Thermal  Controls  makes  no  warranties  as  to  the  accuracy  or  completeness  of  the 

information, and disclaims any liability regarding its use. Tyco Thermal Controls' only obligations 

are those in the Tyco Thermal Controls Standard Terms and Conditions of Sale for this product, 

and in no case will Tyco Thermal Controls or its distributors be liable for any incidental, 

indirect, or consequential damages arising from the sale, resale, use, or misuse of the  product. 

Specifications are subject to change without notice. In addition, Tyco Thermal Controls reserves 

the right to make changes—without notification to Buyer—to processing or materials that do not 

affect compliance with any applicable specification. 

Tyco, RaySol, and XL-Trace are trademarks of Tyco Thermal Controls LLC or its affiliates.

Canada

Tyco Thermal Controls

250 West St.

Trenton, Ontario

Canada   K8V 5S2

Tel  650-216-1526

Fax  800-527-5703

Power connection box

3/4 in conduit

Waterproof thermal insulation

End seal box

Power connection box

3/4 in conduit

End seal box

 Typical XL-Trace Direct Buried Pipe Application

 Typical RaySol Floor Warming Application

Clearly cut off the end of cable.

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Score down and around outer 

• 

jacket 1 inch from the end.

Remove the outer jacket.

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Do not cut or damage inner jacket. If 

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damaged, remove damaged section and repeat step 1.

Insert end of cable in junction box.

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Install junction box.

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Firmly push end seal completely 

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onto heating calbe (at least 1 1/2 

inches). Some gel may ooze out.

Do not twist or try to remove the 

• 

end seal during or after insertion. 

Do not reuse an end seal.

Remove exposed braid.

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Attach Warning label to 

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junction box cover.

Note:

 The end seal is designed to 

be installed only once; it cannot be 

removed from the heating cable 

once installed.

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Summary of Contents for FTC-XC

Page 1: ...use irritation Use adequate ventilation and avoid charring or burning Consult MSDS RAY3122 for further information CHEMTREC 24 hour emergency telephone 800 424 9300 Non emergency health and safety information 800 545 6258 FTC XC Power Connection and End Seal Kit Description The Raychem FTC XC Power Connection and End Seal Kit is for use with XL Trace CR and CT heating cables installed in conduit o...

Page 2: ...ace CR and CT and RaySol Heating Cables Heating Cable Construction Gently spread apart braids as shown Bend heating cable and work it through the opening in the braid Position the braid on one side of the heating cable Straighten the braid and twist into a pigtail Lightly score completely down and around the inner jacket Bend heating cable to break jacket and score peel off inner jacket Notch core...

Page 3: ...ion box Disconnect befo re serv ic in g WARNING Fire and Shock Hazard 10 12 8 1 2 in 1 2 in 9 Attach circuit tag to heating cable using cable tie provided RaySol only Slip green yellow tube over braid and shrink Install junction box and make connection as shown Attach warning label on junction box cover Center 1 in black shrink tube over end of heating cable as shown Heat tube evenly until it shri...

Page 4: ...ale resale use or misuse of the product Specifications are subject to change without notice In addition Tyco Thermal Controls reserves the right to make changes without notification to Buyer to processing or materials that do not affect compliance with any applicable specification Tyco RaySol and XL Trace are trademarks of Tyco Thermal Controls LLC or its affiliates Canada Tyco Thermal Controls 25...

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