Rayburn Heatranger 360 K Servicing Instructions Download Page 23

Page: 23 / 26

DESN 510245

Thermostats

R04F - 321057

Secondary Boiler Back Firebrick

1-off

R04T 321249

Cooker (oven) Thermostat

"CAEM"

R04T 321135

Boiler Thermostat

"Ranco"

R04T 321136

Pump/Overrun Thermostat

"Ranco"

Page 23 of 26

26/10/2006

file://\\server1\docs\NetCDs\Aga%20Product%20Information%20Spares%20and%20Tec...

Summary of Contents for Heatranger 360 K

Page 1: ...h and safety see below for information Firebricks Fuel beds Artificial Fuels when handling use disposable gloves Fire cement when handling use disposable gloves Glues and Sealants exercise caution if...

Page 2: ...oil supply pipe However if the filters are being cleaned or a pressure gauge fitted to the pump then the oil supply should be turned OFF and arrangements made to catch any oil which will leak from th...

Page 3: ...Fig 1 REMOVAL OF HOTPLATE DESN 510145 A Fig 2 OVEN FLUEWAY CLEANING DESN 510233 A Page 3 of 26 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec...

Page 4: ...pending on the forthcoming season Refit burner in reverse order of removal before commissioning 3 3 WINTER AND SUMMER FIREBRICKS FIG 5 During summer months it is necessary to fit four loose firebricks...

Page 5: ...op end with a REMOVABLE stainless steel bar The bar should be located in brackets welded to the boiler These four bricks should be removed for the winter season by the service engineer and stored in a...

Page 6: ...screws which retain pump end cover e Gently pull off end cover f Remove pump strainer filter and wash with clean petrol or paraffin g Re assemble element and end cover in reverse order of removal To C...

Page 7: ...y a new one of the same size spray angle and spray pattern 4 1 2 To Clean Burner Nozzle Filter see fig 10 a Remove nozzle as in 4 1 1 b Unscrew filter assembly from the rear of nozzle c Wash filter as...

Page 8: ...Fig 6 DESN 510234 Fig 7 REMOVAL OF BURNER ASSEMBLY DESN 510234 Page 8 of 26 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec...

Page 9: ...Fig 8 REMOVAL OF BURNER DESN 510236 Fig 9 BLAST TUBE REMOVAL DESN 510237 Page 9 of 26 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec...

Page 10: ...Fig 10 BURNER DETAIL DESN 510238 Page 10 of 26 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec...

Page 11: ...Fig 11 REMOVAL OF BURNER OIL PUMP STRAINER DESN 510239 Fig 12 REMOVAL OF OIL SOLENOID DESN 510240 Page 11 of 26 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec...

Page 12: ...e to hexagon taking care to collect oil residue from the oil pump g Fit replacement solenoid valve and assemble in reverse order of dismantling 4 1 4 Burner Re commissioning BLEED AIR FROM OIL SUPPLY...

Page 13: ...the electricity supplies to the appliance Switch on the burner and check the oil pressure on the pressure gauge If the pressure gauge is not indicating the correct reading then adjust the pressure by...

Page 14: ...or flue sampling Insert the housing end of baccarach smoke pump and check that the smoke in the flue exit does not exceed No 2 on the scale Note The outer burner door should be closed when checking le...

Page 15: ...xpose the located thermostat phial e Remove the phial securing screw and unclip thermostat phial from the L H side of roasting oven and reset phial to face across the oven width instead of facing in d...

Page 16: ...hial housing pocket c Remove split pin from pocket d Withdraw both boiler and pump overrun thermostat phials from the pocket and separate the two phials from one another e Disconnect two electrical le...

Page 17: ...e the power from Relay 2 which cuts out the supply of power to the burner but still keeps the circulating pump operating 4 3 2 Heating Since the cooker thermostat has priority the appliance can be con...

Page 18: ...hed off turn the power on Terminal L4 should be live if not check pump overrun cooker over heat thermostat When the time switch programmer is switched on RELAY 2 can be seen and heard to operate If no...

Page 19: ...s voltage in No 4 on the RELAY If not the fault is in the boiler thermostat If there is power to No 4 on the RELAY but no power to 3 on the 6 pole socket the RELAY 1 contacts are faulty When 3 on the...

Page 20: ...Page 20 of 26 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec...

Page 21: ...nnected properly Check that ignition electrodes are located and adjusted correctly Faulty solenoid valve Replace solenoid coil If still not working then clean or replace solenoid valve housing tube as...

Page 22: ...ty over the boiler thermostat Check that the hotplate is sealed around it s edge TECHNICAL DATA 7 TECHNICAL DATA SPARE PARTS LIST Electrical Supply 240 50 Hz 5A Fused Fuel KEROSENE OIL MODEL 28 second...

Page 23: ...Boiler Back Firebrick 1 off R04T 321249 Cooker oven Thermostat CAEM R04T 321135 Boiler Thermostat Ranco R04T 321136 Pump Overrun Thermostat Ranco Page 23 of 26 26 10 2006 file server1 docs NetCDs Aga...

Page 24: ...DESN 510246 B Electrical Chassis DESN 510247 Burner Assembly Page 24 of 26 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec...

Page 25: ...99148 Ignition Transformer 8000V 20MA 19a RO4M 999337 Inner Assembly 6 RO4M 999149 Fan 99 x 42mm Gas Oil Model 9 RO4M 999150 Blast Tube M 332 21 RO4M 998077 Atomiser Nozzle 0 65 x 80 EH LE 11 RO4M 999...

Page 26: ...52 Control Box Base With Aga Rayburn s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliances described and illustrat...

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