Rayburn Heatranger 100K User'S Manual & Installation Instructions Download | Manualshive

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Fig. 9.6

Fig. 9.7

Fig. 9.8

Fig. 9.9

Fig. 9.10

Boiler Burner flue

gas test point

Oven Burner flue

gas test point

Fig. 9.11

Fig. 9.12

DESN 518010

DESN 518015

DESN 518016

DESN 518011

DESN 518011

DESN 518013

DESN 518014

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Summary of Contents for Heatranger 100K

Page 1: ...ation Instructions CAUTION THIS UNIT IS HEAVY PROPER EQUIPMENT AND ADEQUATE MANPOWER MUST BE USED IN MOVING THE RANGE TO AVOID DAMAGE TO THE UNIT OR THE FLOOR REMEMBER when replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require DO NOT use reconditioned or copy parts that have not been clearly authorised by...

Page 2: ...to make a note of your Rayburn appliance Serial Number when it is being installed The serial number can be found on the rear of the appliance My Rayburn Details Serial No Rayburn Service No Dealer or store contact No Date of Installation ...

Page 3: ...GRAMMING CENTRAL HEATING HOT WATER OR OVEN PREHEAT 6 SETTING THE ALARM TIMER 7 BOOST FUNCTION 7 ADVANCE FUNCTION IN AUTO MODE ONLY 7 DISPLAY LOCK FUNCTION 7 POWER FAILURE 8 HOTPLATE COOKING MODE 8 HOTPLATE INSULATING COVERS 8 COOKING UTENSILS 9 CLEANING 9 CHIMNEY CLEANING 9 MILD STEEL 9 OVENS 9 HOTPLATE 9 GENERAL INFORMATION 10 THE CARE OF YOUR COOKER 10 COOKWARE 11 USER COOKING TIPS 13 FAULT FIND...

Page 4: ...TAT 26 WATER CIRCUIT TEMPERATURE 26 CARE FOR YOUR CENTRAL HEATING SYSTEM 26 INDIRECT DOMESTIC CYLINDER 26 SERVICING 27 GENERAL MAINTENANCE 27 SAFETY VALVE 27 4 ZONE HEATING SYSTEM 33 9 Fuel Installation 35 OIL STORAGE TANKS 35 FUELS 35 FUEL SUPPLY LINE 35 SINGLE PIPE SUPPLY SYSTEM BOTTOM OF OIL STORAGE TANK ABOVE BURNER 35 TWO PIPE SUPPLY SYSTEM BOTTOM OF OIL STORAGE TANK BELOW OR LEVEL WITH BURNE...

Page 5: ...liance must be installed with an appropriate device that will allow permanent disconnection of the Live and Neutral conductors During Installation or disconnection prior to any electrical work the appliance must be permanently disconnected from the Supply Live and Neutral Conductors n If a supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified perso...

Page 6: ...king up the burning pan to carry outside Deep Fat Frying Use a deep pan large enough to completely cover the appropriate heating area DO NOT hang dish towels on the handrail Doing so will restrict the flow of air through the induction air outlet which could affect performance When the oven s are on DO NOT leave any oven door open for long periods this will affect the temperature of the oven and ma...

Page 7: ... Regulations B S 5449 Forced circulation hot water central heating systems for domestic installations Health and Safety at Work Act B S 7671 Requirements for Electrical Regulations Safety Document 635 The Electricity at Work Regulations B S 7593 Treatment of Water in Domestic Hot Water Systems B S 7074 Part 1 2 Hot Water Supply B S 4814 Sealed System 2 Introduction Important Control of Substances ...

Page 8: ...cility for Central Heating and Hot Water functions Alarm Timer allowing timing of cooking Built in battery to prevent loss of programmes during power cuts Diagnostics GENERAL NOTE ON SETTING THE PROGRAMMER When there is a time or setting that can be edited or adjusted by the user then that time flashes to indicate that it is editable Editing is carried out by scrolling the or buttons These buttons...

Page 9: ...to the normal mode after 60 seconds OPERATING THE OVEN MANUALLY 1 Simply turn the oven temperature control until the temperature desired appears on the LCD screen If oven ON and OFF times are shown cancel the oven timer by pressing the Oven Manual button 2 When cooking is finished to turn the oven OFF rotate the temperature control fully anticlockwise 3 Tip If you use the oven pre heat the oven wi...

Page 10: ...entire week The days you wish to program for can be changed by moving the flashing arrow using the and buttons Fig 4 4 shows the day setting for setting the same programme for Monday to Friday Fig 4 5 shows it for setting the same programme for Saturday Sunday and Fig 4 6 shows it for setting the same programme for the entire week 4 After selecting the day press the button and the 1st ON time will...

Page 11: ...ayed for 1 hour providing none of the oven control functions on the clock are used within this hour Boost can be cancelled by pressing the relevant function button Fig 4 8 ADVANCE FUNCTION IN AUTO MODE ONLY By pressing the ADV button ADVANCE will be displayed and the symbols for central heating and hot water will flash Then pressing either the Hot Water or Central Heating or Pre heat buttons will ...

Page 12: ...he F button it will require the high limit switches to be reset to access and reset the high limit switches take the following steps 1 Remove plinth at base of cooker the high limit switches are located in the centre of the base plate Fig 4 9 2 Press the LH RH buttons to reset the High Limit reset switches then press the F button for 5 seconds to clear the fault on the display screen However if th...

Page 13: ... wire brush to keep the cast iron hotplate clean DO NOT USE ABRASIVE PADS OR OVEN CLEANERS CONTAINING CITRIC ACID ON ENAMELLED SURFACES ENSURE THAT THE CLEANSER MANUFACTURERS INSTRUCTIONS ARE ADHERED TO CHIMNEY CLEANING Whichever type of flue is chosen there must be cleaning access to the whole of the flue system The flue of the chimney will need to be cleaned regularly The combustion products of ...

Page 14: ...this method of oven grilling most of the fats are drawn out into the roasting tin Certain foods with little fat benefit from pan frying dry frying using a ribbed frying or griddle pan The foods cooked this way look attractive with the bar markings from the pan THE CARE OF YOUR COOKER The vitreous enamel finish on your cooker is tough and hard wearing but should be treated with care Acidic spills o...

Page 15: ... use will be suitable There is a bakeware on the market of Continental design which has a steel base ideal for quickly absorbing the heat It is covered with a magnum enamel like coating which is safe to cut on non stick effect and easy to clean A roasting tin containing the grilling rack is provided You can use a pressure cooker on the hotplate but however do check that the base of the pressure co...

Page 16: ...ns over WELL DONE 30 mins 30 mins over VEAL BONED AND ROLLED TOPSIDE SHOULDER FILLET 180oC MED 20 mins 20 mins over WELL DONE 25 mins 25 mins over VENISON ON THE BONE HAUNCH LEG SADDLE 180oC RARE 12 mins 12 mins over MED 15 mins 15 mins over WELL DONE 20 mins 20 mins over RABBIT HARE CHICKEN 180oC 190oC Up to 1 kg 2 lb 45 60 mins Up to 2 kg 4 1 2 lb 60 90 mins 20 mins 20 mins over TURKEY 3 6 4 5 k...

Page 17: ...oftened onion place the finely chopped onion and a little butter or oil in a heatproof bowl on or near the hotplate to soften I use this method often because it is so much easier than having to wash up a frying pan Many different types of vegetables can be prepared this way before adding to a recipe 8 Cooking To make breadcrumbs simply place the bread on a baking sheet in the lower oven and allow ...

Page 18: ...f radiators Turn off un needed radiators f Radiator valves not balanced Adjust valves to give an even flow g By pass incorrectly set Adjust by pass valve 8 Domestic Hot Water Cylinder not getting hot enough Cylinder too large Use 180 litre cylinder Flow pipe too large Use 28mm bore pipe Balancing valve is closed Open balancing valve d Cylinder thermostat set too low Increase thermostat setting e C...

Page 19: ...ticable that these appliances are so designed and constructed as to meet the general safety requirements when properly used and installed Section 10 of the Consumer Protection Act 1987 Safety Health and Welfare at Work Act The complete installation must be done in accordance with current Standards and Local Codes It should be noted that the requirements and these publications may be superseded dur...

Page 20: ...dy of the appliance should be increased overall by 10 mm beyond the figures quoted above This allows safe margin to take into account the natural dimensional variations found in major castings in particular the width across an appliance recess could be critical FEATURE METRIC mm Hot Plate 550W x 323L Roasting Oven 390W x 310H x 406D Simmering Oven 390W x 220H x 406D DESN 517978 ...

Page 21: ...WEIGHT 385Kg 850 lbs 80K BOILER OUTPUTS 23 45kW 80 000 Btu s Hr RADIATOR SURFACE 42 5 m2 457 ft 2 heating surface only 37 2 m2 400 ft 2 heating surface and domestic hot water FLUE GAS FLOW Boiler 0 0044m3 s Oven 0 0026m3 s SPACE HEATING 2 91 kW 10 000 Btu s hr cooking mode 0 7 kW 2 500 Btu s hr boiler mode FLUE GAS TEMPERATURE Boiler 200 C 392 F Cooker 230 C 446 F BOILER CAPACITY 17 litres 3 74 Ga...

Page 22: ...S Gal Hr Cycling N A N A N A 0 12 All data are taken under laboratory conditions and may vary in use Differential Pressure Across the Boiler Design flow rate through the boiler 38 2 L min 8 4 Gpm Static differential across the boiler 52 4 mbar 21 wg Dynamic pressure differential across the boiler 33 mbar 13 23 wg Note Design temperature differential across the boiler 11 C 52 F The installation mus...

Page 23: ... Safety at Work Act BS 7671 Requirements for Electrical Regulations Safety Document 635 The Electricity at Work Regulations BS 7593 Treatment of Water in Domestic Hot Water Systems BS 7074 Part 1 2 Hot Water Supply BS 4814 Sealed System 9 Simmer Oven Door 10 Boiler Tappings 11 Base Frame 12 Hotplate 13 Plinth 14 Gasket 15 Flue Adapter 125mm 5 or 150mm 6 16 Flue Collar 125mm 5 or 150mm 6 ...

Page 24: ...otection SI 1994 No 1768 plug and sockets etc safety Regulations 1994 Always install in accordance with current local wiring regulations You should always when either exposing or working with wiring consult a qualified electrician n WARNING THIS SUPPLY MUST BE EARTHED Refer to B S 7430 Code for Practice of Earthing Where a risk of low voltage can occur a voltage sensitive device should be fitted t...

Page 25: ...e with a sliding door ensure that the pipe continues up and is ultimately connected to the flue liner and well sealed with fire cement Do not connect to a flue serving another appliance Always ensure that the connection is to a chimney of the same size never connect to one of smaller dimensions Flues wholly constructed of single skin pipe are not recommended under any circumstances Due to their in...

Page 26: ...22 Fig 8 6 Fig 8 7 Fig 8 5 Flue greater than 125mm 5 Diameter DESN 517986 DESN 517987 DESN 517988 ...

Page 27: ...ues that have proved to be unsatisfactory particularly with regard to down draught must not be considered for this appliance until they have been examined and any faults corrected If there is any doubt about an existing chimney a smoke test should be carried out Before connecting this appliance to a chimney or flue pipe which has previously been used with another fuel the chimney or flue pipe shou...

Page 28: ...utside walls should be sealed to prevent the ingress of moisture Existing air vents should be of the correct size and unobstructed for the appliance in use 10 If there is an air extraction fan fitted in the room or adjacent rooms where this appliance is fitted additional air vents will be required to aleviate the possibility of spillage of combustion products from the appliance flue while the fan ...

Page 29: ...ime control etc are operating satisfactorily and are compatible with the requirements of the cooker d Are any modifications necessary to make the heating system more efficient e Cleanse the system and add suitable inhibitor The use of motorised valves room thermostats radiator thermostatic valves domestic hot water controllers etc can greatly enhance a heating system and we recommend their use Onl...

Page 30: ...uit board control panel is located within the appliance beneath the warming oven See Fig 8 1 WATER CIRCUIT TEMPERATURE The return water temperature should be maintained at not less than 50 C 122 F so as to avoid condensation forming within the boiler CARE FOR YOUR CENTRAL HEATING SYSTEM The use of suitable corrosion inhibitors and anti freeze solution in your heating system is essential to minimis...

Page 31: ...rson such as a plumber or heating engineer SAFETY VALVE A non adjustable 3 bar safety valve must be fitted to the primary flow pipe adjacent to the boiler connection ensuring that any discharge will not create a hazard to occupants or cause damage to electrical components or property A 15mm system by pass must be fitted not less than 1 5 meters 4 9ft from the cooker to allow correct water circulat...

Page 32: ...28 RAYBURN HEATRANGER RAYBURN HEATRANGER Fig 8 13 RAYBURN HEATRANGER PRV PRV OPEN SYSTEM WITH PUMP ON RETURN SEALED SYSTEM WITH PUMP ON FLOW RAYBURN HEATRANGER DESN 517995 ...

Page 33: ...29 Fig 8 14 RAYBURN HEATRANGER RAYBURN HEATRANGER DESN 517997 DESN 517996 ...

Page 34: ...ENT FUSED LIVE PUMP C 2 3 1 2 1 2 4 5 6 7 8 9 10 11 12 13 3 It is essential that the interstat can bring on the motorised valves directly as shown failure to observe this will result in nuisance lockout Please Note EARTHS NOT SHOWN FOR CLARITY CONNECT EARTHS IN ACCORDANCE WITH REGULATIONS If wires are a different colour code please refer to the manufacturers instructions Fig 8 15 Fig 8 17 Fig 8 16...

Page 35: ...31 If wires are a different colour code please refer to the manufacturers instructions Fig 8 18 WIRING DIAGRAM 100 80 60 DESN 518001 ...

Page 36: ... HEATING ZONES Note It is essential that the interstat can bring on one of the motorised valves directly as shown failure to observe this will result in nuisance lockout Please Note EARTHS NOT SHOWN FOR CLARITY CONNECT EARTHS IN ACCORDANCE WITH REGULATIONS DESN 518002 ...

Page 37: ...d directly to the cooker EARTH EARTH POST MAINS NEUTRAL LIVE FLUE FAN INTERSTAT PUMP L PUMP N NEUTRAL HEATING Timer DHW Timer NO DHW Timer Boiler Run Heatranger TERMINALS WIRING CENTRE PERMANENT FUSED LIVE PUMP If wires are a different colour code please refer to the manufacturers instructions L641A Cyl Stat T6360B Room Stat T6360B Room Stat T6360B Room Stat Motorised Valve Domestic Hot Water Moto...

Page 38: ...RTH POST MAINS Heatranger TERMINALS WIRING CENTRE NEUTRAL LIVE FLUE FAN INTERSTAT PUMP L PUMP N NEUTRAL HEATING Timer DHW Timer NO DHW Timer Boiler Run PERMANENT FUSED LIVE M Orange Grey Grey Brown Brown Brown Blue Blue Grey Orange Orange 1 2 4 5 6 7 8 9 10 11 12 13 3 Fig 8 21 S PLAN WIRING DIAGRAM SHOWING ZONE CONTROLLED BY UNDERFLOOR HEATING ZONE DESN 518004 ...

Page 39: ...nts underground should be avoided if at all possible If joints have to be fitted in pipes laid below ground access to them must be provided An oil filter 5 10 micron and stop valve must be fitted to the fuel feed line and located near the supply tank and facilities should be provided to enable it to be serviced without draining down the oil supply system See Fig 9 3 Fig 9 4 Fig 9 5 Fig 9 6 At the ...

Page 40: ... done by turning off room thermostats time switches and temporarily linking terminals 6 9 This should bring on a motorised valve which will then call the boiler Note When the interstat calls normally the motorised valve will open but the burner will not operate as the supply to No 6 will be disabled 9 Check temperature differential between flow and return 11 C 20 F and adjust pump or bypass accord...

Page 41: ... burner as described under the heading Normal Start On flame failure immediately after burner start the control will initiate re ignition Flame monitoring The flame is monitored by a photocell unit Note In accordance with the latest ISO and DIN standards type LOA activates the safety relay if the photocell unit is exposed to light in the pre purging period Control of flame signal The photocell cur...

Page 42: ...g 9 6 Fig 9 7 Fig 9 8 Fig 9 9 Fig 9 10 Boiler Burner flue gas test point Oven Burner flue gas test point Fig 9 11 Fig 9 12 DESN 518010 DESN 518015 DESN 518016 DESN 518011 DESN 518011 DESN 518013 DESN 518014 ...

Page 43: ...s should not exceed 450mm 18 4 The chimney serving this appliance should not serve any other appliance 5 A suitable flue terminal should be fitted at the flue termination point 6 The flue should be capable of producing a continuous draught of between 0 04 to 0 06 w g Location 1 The cooker should be installed on a non combustible material capable of supporting the weight of the unit 2 The cooker sh...

Page 44: ...change specifications and make modifications to the appliances described and illustrated at any time www agaliving com www agacookshop co uk Manufactured By AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England For further advice or information contact your local Rayburn Specialist ...

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