background image

This item is heavy and may need two hands - wear
gloves.

Due to an accumulation of pieces of stone, clinker and
shale etc, it may not be possible to pass them through the
grate when riddling, and may even cause jamming.

Allow the fire to burn out and cool down, then open
the ashpit door and remove ashpan.

1. Engage the curved end of the grate assembly removal

tool, within the groove in the centre of the bottomgrate
support, (See Fig. 6).

2. Raise the front end of the tool slightly and draw the tool

forwards so that the grate support moves forward over
its support lugs.

3. Taking the weight of the grate assembly lower the front

of the removal tool and withdraw the complete grate 
assembly. Clean out.

4. Replace in reverse order of withdrawal ensuring the 

grate support is positively located on the front points of
the ashpit.

The amount of clinker formation is dependent on the
burning rate and should be checked weekly for any build-
up. Excessive build-up will lead to a fall off burning rate,
and reduction in life of the bottomgrate: so the
bottomgrate should be kept clear of clinker.

Two bottomgrates are available for use. One has a slightly
raised centre and a serrated edge (See Fig. 6). This is for
burning coal and manufactured briquetted smokeless
fuel. The other is flat with a number of round holes (See
Fig. 6A). 

This is for wood burning only

.

THE WOOD GRATE MUST ONLY BE USED TO BURN
WOOD FUEL OTHERWISE DAMAGE MAY OCCUR TO
THE GRATE AND THE APPLIANCE.

The grate with the serrated edge may be used to burn
either fuel, but the fuel consumption may be higher on
wood and so refuelling intervals will be increased and a
bed of ash will not build up. This ash is necessary for
wood burning. Although possible, it is not really
practicable to change the grate when the cooker is alight.
These parts get very hot during operation and there is a
risk of serious injury. Removing the grate will result in any
burning fuel falling out of the cooker so this operation
should be carried out when the appliance is not alight.

To fit the wood grate, open the fire door and insert the
grate through the door opening with the four legs facing
downwards and the flat edges of the grate facing left and
right. (See Fig. 6A).

Secondary Air Adjustment - Rayburn 212SFW Only

When converting from solid fuel to wood burning, the
secondary air calibration will require changing from a 6
aeration hole plate to a 8 hole plate, (See Fig. 6B). This is
done by simply unscrewing the chrome caps and
removing two screws.

5

REMOVAL OF CLINKER AND

BOTTOMGRATE

Fig. 6A

DESN 516818

Fig. 6 

Summary of Contents for Cookmaster 200SFW

Page 1: ...XCEPT WHEN LIGHTING OR RE FUELLING REMEMBER when replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been authorised by AGA The Rayburn 200SFW is intended to be used for cooking only The Rayburn 212SFW is intended to supply heating for cooking and dom...

Page 2: ...TEM The 28mm minimum diameter primary flow and return pipes must not exceed 10m in length and pipes longer than 5m must be lagged Ensure that the flow pipe has an open vent and rises continuously from the boiler to the cylinder to ensure good gravity circulation The water draw off pipes to the taps must be dead leg connection from the vent expansion pipe A towel rail of not more than 0 5m2 heating...

Page 3: ...able to open doors and or windows to allow for ventilation Lift the insulating lids to prevent staining the linings Rayburn 200SFW and 212SFW Provision must be made for additional ventilation A permanent unobstructed air vent having a minimum effective area of 11cm2 must communicate to outside air or an adjacent room which in turn has a permanent vent of at least the same size to outside air If a ...

Page 4: ...himney which should have a minimum flue dimension of 150mm can be confirmed by smoke testing Advice on the test method can be obtained from HETAS Ltd When repairing or re using existing chimneys it is recommended that the building control officer be consulted before the commencement of work with particular attention to the chimney height and its termination The chimney MUST be swept before install...

Page 5: ... pipe or appropriately internally externally vitreous enamelled mild steel pipe and be sealed to the cooker flue chamber with soft rope and fire cement Any bends in the flue pipe must not be less than 135 45 from vertical and be complete with a cleaning door In Fig 2 the cooker is installed in an existing recess There must be a clearance of not less than 150mm between the top of the flue pipe and ...

Page 6: ...ance and chimney system INSTALLATION CO ALARM 6 Fig 5 DESN 513152 HIGH UPDRAUGHTS Tall chimneys may develop excessively high updraughts which prevent the appliance operating correctly It is recommended that a proprietary brand adjustable flue draught stabiliser having an openable cross sectional area of 126cm2 be fitted above the flue pipe connection either in the brickwork or into a right angle T...

Page 7: ...y of fuel through the fuelling aperture onto bottomgrate and close the firebox door 5 Open ashpit door ignite fuel and close ashpit door when fuel is well alight with spinwheel on ashpit door at required setting 6 Allow the cooker to heat up gradually at first time lighting NOTE The water capacity of the boiler is 7 litres The firebricks fitted to the Rayburn Cookers are of first quality manufactu...

Page 8: ...ter s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England www rayburn web co uk www agacookshop co uk ...

Page 9: ... Protection As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used IMPORTANT NOTICE PLEASE READ THE ACCOMPANYING WARRANTY Any alteration that is not approved by AGA could invalidate the approval of the appliance operation of the warranty and could affect your statutory rights Use o...

Page 10: ...n additional appliance of a similar type then the air supply must be adequate for both appliances in accordance with Building Regulations Any air inlet grilles must be maintained so that they are free from blockage OVEN DOOR OPERATION SEE FIG 1 To open the doors Twist the handle slightly to lift up the door catch from the locking spindle and pull the door open To close the doors Gently push the do...

Page 11: ...mber damper to maximum Fig 4 7 Lay a 75 100mm 3 4 shallow depth of fuel onto the bottomgrate and light gas poker 8 Close the ashpit and firebox door as far as possible spinwheel control open 9 When the fuel is well alight extinguish and remove the gas poker replace the ashpan then close and lock the ashpit door with the spinwheel control open close the firedoor 10 With the fire established open th...

Page 12: ...e flue chamber door open the spinwheel and damper and fuel the fire Immediately the new fuel has caught alight riddle the fire and close the damper NOTE THE BEST POSITION FOR THE FLUE CHAMBER DAMPER CAN BE FOUND ONLY BY EXPERIMENT BUT ALWAYS TRY THE LOW SETTING FIRST In the morning open the spinwheel three complete turns the flue chamber damper to maximum and riddle the fire When it is burning bri...

Page 13: ...dge See Fig 6 This is for burning coal and manufactured briquetted smokeless fuel The other is flat with a number of round holes See Fig 6A This is for wood burning only THE WOOD GRATE MUST ONLY BE USED TO BURN WOOD FUEL OTHERWISE DAMAGE MAY OCCUR TO THE GRATE AND THE APPLIANCE The grate with the serrated edge may be used to burn either fuel but the fuel consumption may be higher on wood and so re...

Page 14: ...e temperature of the oven by adjusting the spinwheel The main oven may take 2 hours to come to temperature To maintain control for cooking purposes top up the firebox with 1 2 kgs of fuel and lightly de ash Maintain the firebox about 1 3 1 2 full but this will be best observed through experience NOTE THE APPLIANCE SHOULD PROVE SUCCESSFUL IN ALMOST ALL CASES BUT IF CLOSING THE FLUE CHAMBER DAMPER C...

Page 15: ...ce and shut the door 5 If possible wet down the roof and other outside combustibles to prevent fires ignited by shooting sparks and flames 6 Closely monitor all combustible surfaces near the chimney During severe chimney fires these surfaces can become hot enough to ignite After a chimney fire have the chimney inspected by a professional chimney sweep or cooker installer REMEMBER BE CAREFUL OF THE...

Page 16: ...ixed solid fuel or wood biomass appliance is installed in a dwelling a carbon monoxide alarm must be fitted in the same room as the appliance Further guidance on the installation of the carbon monoxide alarm is available in BS EN 50292 2002 and from the alarm manufacturer s instructions Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensur...

Page 17: ...rnal oven temperature Remember though on opening the door the temperature will appear to drop do not worry close the door and after a few minutes the true temperature can be read again Heat is not lost as quickly from a cast iron oven as a pressed metal box type so you can peep at the cake to see how it is cooking without it sinking As you have probably realised the meat tray supplied with your Ra...

Page 18: ...10 ...

Page 19: ...11 ...

Page 20: ...licy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England www rayburn web co uk www agacookshop co uk www agalinks com ...

Reviews: