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The appliance is delivered in a fully assembled condition
with the exception of the following items which are
supplied separately packed and require assembly.

1. Draught Diverter Assembly - See Fig. 3.
2. Appliance Rear Distance Bracket - (For use when 

appliance is installed 25mm away from a rear wall of 
combustible material). See Fig. 4.

3. Handrail & Brackets. See Fig. 5.

1. Remove the appliance assembly from its transit 

wooden pallet by the temporary location of a sloping 
ramp board between the pallet and the floor.
With the appliance on the floor, lift the front of the 
appliance (manually or crowbar) and insert a 1in BSP
x  1m long tube between the front of the appliance 
base plate and the floor. Draw the tube balanced 
appliance forward until the tube is at the rear of the 
appliance and then insert a second similar tube at the
front of the appliance, between the base plate and 
floor. The tube supported appliance can now be slowly
“rolled” across the floor and positioned with its back 
against the wall, and in its intended position for flue 
connection.

Using a crowbar at the rear corner of the appliance 
base plate, take the weight of the appliance on the 
crowbar and remove the rear roller tube, followed by 
similar action on the front tube.

NOTE: IF THE REAR WALL IS OF COMBUSTIBLE 
MATERIAL, THERE MUST BE AN AIR GAP OF 
25mm BETWEEN THE WALL AND REAR OF 
APPLIANCE. FIT REAR DISTANCE BRACKET AS 
SHOWN IN FIG. 4.

Wherever possible, it is recommended that skirting 
board is removed for the width of the appliance to 
enable the rear edge of the appliance top-plate to 
make contact with the vertical wall, and avoid a rear air
gap (Combustible walls excepted).

2. Assemble and locate the flue draught diverter 

assembly on the top plate. See Fig. 3.

3. Fit a 600mm minimum vertical height of flue pipe into 

the draught diverter flue socket before any bends, 
sealing joint with fire cement.

4. Connect and terminate the flue system in accordance

with standard practice. See Fig. 1.

5. The handrail brackets are held on the front ends of the

cooker top-plate casting. Remove the travel nuts and 
replace with the handrail brackets ensuring the fibre 
protecting washers are in position. Insert the handrail 
with fitted endcaps into the brackets, positioning them
correctly, and tighten the locating bolts. See Fig. 5.

8

PRELIMINARY INSTALLATION

SITE LOCATION

FIG. 3

FIG. 4

FIG. 5

DESN510454 ‘A’

Summary of Contents for 208G

Page 1: ...E INSTALLED IN ACCORDANCE WITH THE MANUFACTURERS INSTRUCTIONS AND THE REGULATIONS IN FORCE AND ONLY USED IN A SUITABLY VENTILATED LOCATION REMEMBER when replacing a part on tbis appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by AGA ...

Page 2: ...ted as being injurious to health and safety see below for information Firebricks Fuel beds Artificial Fuels When handling use disposable gloves Fire cement When handling use disposable gloves Glues and Sealants Exercise caution if these are still in liquid form use face mask and disposable gloves Glass Yarn Mineral Wool Insulation Pads Ceramic Fibre Maybe harmful if inhaled May be irritating to sk...

Page 3: ...erating 0 23 bar Pressure of Boiler Max Operating 1 75 bar Pressure of Boiler Weight of Appliance 318kg PROP GAS G31 Cat I3P NAT GAS G20 Cat I2H 37 0 20 0 1 55 3 0 4208 4212 INLET PRESSURE mbar BURNER MARKING Injector size PILOT MARKING COOKER LOW COOKER HIGH 1 8 8 0 0 36 2 2 HEAT INPUT kW HEAT OUTPUT WATER kW 3 PLEASE NOTE IT IS ADVISABLE TO CHECK THE ACTUAL SIZE WIDTH OF YOUR APPLIANCE BEFORE FI...

Page 4: ...ater system only operating with gravity D H W primaries The appliance is available with Right hand oven and Right hand flue outlet only A single gas burner provides heat to both hot water and cooker and is controlled by a manually operated 5 position gas tap In the interests of safety all gas appliances should be installed by competent persons in accordance with the regulations in force INTRODUCTI...

Page 5: ... appliance 150mm Between wall and R H side of appliance 25mm Above the raised insulating cover handle 75mm In addition adequate clearance must be available at the front of the appliance to enable it to be operated and serviced Flue pipes and fittings must not be closer than 25mm to combustible materials and where passing through a combustible partition sleeve providing an air space of at least 25m...

Page 6: ...which is not composed of or lined with a non porous acid resistant material it should be lined with a stainless steel flexible flue liner in accordance with the relevant standards Before connecting the appliance to or inserting a liner into a flue that has been previously used the flue MUST be thoroughly swept clean of any soot and loose materials If a baffle plate etc is fitted in the flue it mus...

Page 7: ...s in the direction away from the appliance Hot Water Storage Vessel It is recommended that an indirect 140 litre hot water storage cylinder of the double feed type should be lagged and fixed vertically as near as possible to the appliance The water draw off pipes to the taps must be dead leg connection from the vent expansion pipe A drain tap must be fitted t the lowest point of the system Note Th...

Page 8: ...orner of the appliance base plate take the weight of the appliance on the crowbar and remove the rear roller tube followed by similar action on the front tube NOTE IF THE REAR WALL IS OF COMBUSTIBLE MATERIAL THERE MUST BE AN AIR GAP OF 25mm BETWEEN THE WALL AND REAR OF APPLIANCE FIT REAR DISTANCE BRACKET AS SHOWN IN FIG 4 Wherever possible it is recommended that skirting board is removed for the w...

Page 9: ...ct the gas supply to the integral union gas service cock on the left hand side of the appliance Test the whole of the gas installation including the meter for soundness and purge in accordance with the regulations in force 9 ...

Page 10: ... 5 Replace combustion chamber door C 6 Turn the control knob A to 1 and allow the cooker to warm up for 10 minutes 7 Turn control knob A to 4 check that the main inlet gas pressure is as indicated on the data plate and unaffected when other gas appliances are used 8 Check that there is no spillage of combustion products from the appliance down draught diverter by carrying out a spillage test Inspe...

Page 11: ...11 FIG 6 ...

Page 12: ...ill have cooled down by the following morning in readiness for servicing Before commencing any servicing turn OFF the gas supply at the appliance gas service cock bottom LH side Oven Door Fit Both doors must be checked and adjusted if necessary to ensure the alignment with the door catch is correct the keep is secure and the oven is sealed when the door is closed Standard Annual Service Schedule a...

Page 13: ... unions of control tap and tap fixing bracket d Fit new control tap and connect inlet and outlet gas pipes e Turn ON gas supply at the service cock D and light cooker pilot f Check for gas soundness at control tap inlet unions g Turn control tap A to position 4 and check for gas soundness at control tap outlet unions h Fit cover plate i Refit knob 6 To Remove Oven Temperature Indicator a Open main...

Page 14: ...14 ...

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Page 16: ...fications and make modifications to the appliance described and illustrated at any time Manufactured By AGA Station Road Ketley Telford Shropshire TF1 5AQ England For further advice or information contact your local distributor stockist 16 www rayburn web co uk www agacookshop co uk www agalinks com ...

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