Raw Desigh PowerPUC G4 Instructional Sheet Download Page 17 | Manualshive

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Alignment check, 12 o’clock position (Good)

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Summary of Contents for PowerPUC G4

Page 1: ...ear PUC on the drive sprocket or pulley instead of the rotor recommended location is normally marked on packaging As long as you have read the following instructions and are aware of the general opera...

Page 2: ...eral control options as well as the ability to use color changing lights Color changing lights are also referred to as RGB lights This stands for Red Green and Blue Any of these colors either by thems...

Page 3: ...Don t ask If you ve got the electrical experience you ll see the possibilities and figure it out The order of the wires as they come out of the Brush Holder are Black Red Green Blue This matches to t...

Page 4: ...that is easiest to see when it is on the kickstand In most instances it is best to mount the system on the non profile left side This will make it less apparent to most observers and they will be scr...

Page 5: ...er or piece of wood to shift the gap to that side You can see the axle nut axle clamp and small gap we created below Axle Nut Axle Clamp Gap Different bikes have different axle sizes Our Universal Mou...

Page 6: ...tick or Velcro for now Take the split ring and screw it over the fork like is shown in the lower left picture DO NOT OVER BEND THE RING It will need to be as flat as possible at the end of the install...

Page 7: ...e will vary between manufacturers and models In the picture below you see we can use the bolt pattern as our guide It will become fairly apparent what feature you should use on your wheels once the PU...

Page 8: ...cture below left shows this The Universal Mounting fork can then be used to mark a concentric circle that can be used as your feature Insert the mounting fork into the gap you created earlier and MAKE...

Page 9: ...should get about 5 pieces Don t worry if they are not exactly the same length You will want to space the Velcro sections evenly around the rotor and also put them in areas where you will get the most...

Page 10: ...h the promoter push it back into the foil pack and fold an edge of the pack over This will keep the promoter from drying out until you need it again The same process is used for applying the PUC to th...

Page 11: ...m If you were able to mount your PUC with one of the natural alignment features previously mentioned this Checking concentricity section is most likely unnecessary to actually perform BUT READ IT ANYW...

Page 12: ...a guide again to mark a line as you rotate the wheel It may be a little difficult to see but look close at the below picture and you ll notice the PUC is out of alignment by about the width of one co...

Page 13: ...New line showing misalignment...

Page 14: ...n the inside edge of the second ring Notice Difference They need to be the same We can see the PUC needs to move towards the 9 o clock position so we ve marked the rotor at the edge of the PUC to agai...

Page 15: ...easier to work CAREFULLY work your way around the PUC and use your fingertips to separate the Velcro halves while making sure not to separate the velcro from the rotor or PUC Do a little at a time to...

Page 16: ...o check everything Notice how the mounts second groove from the right lines up with the outside edge of the PUC Look at the next 2 pictures and you will see the alignment stays almost perfect as we ro...

Page 17: ...Alignment check 12 o clock position Good...

Page 18: ...Alignment check 9 o clock position Still good...

Page 19: ...his cover when you are ready for installation Discard the shipping cover screws and DO NOT use them While working with this during assembly on the bike pay special attention that the brushes are insid...

Page 20: ...so have to bend the mount to get the position right The following shows how to accomplish all this You may need 3 hands for this next part Place the mount in the gap Yes again created at the very begi...

Page 21: ...some bikes it will have gone just as described On others the bracket will have fit perfectly as is And still others the bracket would have missed completely No big deal If the bracket is too far away...

Page 22: ...l work First clamp the bracket with the Y in the jaws and the end of the slots even with the top of the jaws Using a pair of pliers bend the portion above the vice to about 30 degrees or roughly what...

Page 23: ...swing it into place Swinging the mount into place will help prevent damage or breakage of the brushes Don t forget the concave radius of the brush housing should be towards the fork Put the 2 screws...

Page 24: ...a Trim excess Velcro Run wiring up brake line Fasten with wire ties Installing the PUC on the rear of the bike follows the same general principles Depending on the PUCs mounting location it is sometim...

Page 25: ...om the remote 2 Connect the 12V IN wire on the remote to one side of the switch 3 Connect the other side of the switch to one side of the fuse 4 Connect the other side of the fuse to the side of the b...

Page 26: ...wire from the remote 3 Connect the red wire from the Brush Housing BH to the red wire from the remote 4 Connect the black wire from the Brush Housing BH to the ground GND wire from the remote 5 Conne...

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