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Raven SmarTrax John Deere 8770, Installation Manual

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Raven SmarTrax John Deere 8770 Installation Manual Download Page 23

3

Manual No. 016-5034-020 Rev. B

19

Hydraulic System Installation

FIGURE 14.

Left Steering Port on Machine’s Steering Valve

11.

Disconnect the steering hose from the rear left port of the machine’s steering valve.

12.

Install the male end of the supplied hydraulic hose (P/N 214-1000-751) on the machine’s hose.

FIGURE 15.

Steering Hose Installed on Flow Switch

13.

Connect the other end of the installed hydraulic hose to the fitting installed in Port A2 of the flow switch (P/N 
334-0003-085).

FIGURE 16.

Steering Port on Machine’s Steering Valve

Summary of Contents for SmarTrax John Deere 8770

Page 1: ...SmarTrax Installation Manual John Deere 8X60 8X70 Series ...

Page 2: ...odifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or availability of the...

Page 3: ...ulic Float Valve 15 Mount the Flow Switch 16 Install the Steering Control Hoses 17 Install the Pressure Hose 20 Install the Tank Hose 21 Install the Left and Right Steering Hoses 22 Hydraulic Diagram 24 Chapter 4 Cab Component Installation 25 Install the SmarTrax Node 25 Mount the SmarTrax Node 25 Node Mounting Locations 26 Install the Foot Switch 27 Install the Node Harness 27 Install the Valve H...

Page 4: ...Table of Contents ii John Deere 8X60 8X70 Series SmarTrax Installation Manual ...

Page 5: ...Trax observe the following safety measures Be alert and aware of surroundings Do not operate SmarTrax or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when SmarTrax is engaged Disable SmarTrax when exiting the operator s seat and machine Do not drive the machine with SmarTrax enabled on any publ...

Page 6: ...k performed on the hydraulic system must be done in accordance with the machine manufacturer s approved maintenance instructions When installing SmarTrax hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any foreign material or contaminants from being introduced into the machine s hydraulic system Objects or materials that are able to ...

Page 7: ...e MODEL 8X60 8X70 FIGURE 1 John Deere 8770 Preparing for Installation Before installing the SmarTrax system park the machine where the ground is level clean and dry Turn off the machine and leave it turned off for the duration of the installation process Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly where applicable During the installation process follow good ...

Page 8: ...ydraulic hoses etc Ensure the machine s hydraulic system is using fresh oil and debris is flushed from the hydraulic hoses valves and filters Raven Industries recommends the following best practices when installing the SmarTrax system Use part numbers to identify the parts Do not remove the plastic wrap from a part until it is necessary for installation Do not remove plastic caps from a part until...

Page 9: ...ciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind com John Deere 8X60 8X70 Series SmarTrax Installation Manual Manual No 016 5034 020 Rev B Any comments or feedback include chapter or page numbers if applicable ...

Page 10: ... Float Valve Mounting 107 0171 935 1 Bracket Node Mounting 107 0171 947 1 Bracket Flow Switch Mounting 107 0171 980 1 Cable Valve Harness 115 4001 204 1 Cable Node Harness 115 4001 205 1 Assembly SmarTrax Foot Switch 063 0172 470 1 Screw 10 16 x 3 4 Zinc Self Tapping 310 1002 073 4 Bolt 5 16 18 x 7 8 Hex 311 0052 104 6 TABLE 1 SmarTrax Installation Kit P N 117 5034 020 Picture Item Description Par...

Page 11: ...312 4000 059 6 Washer 5 16 Split Lock 313 1000 019 6 Washer 3 8 Flat 313 2300 013 4 TABLE 2 Hydraulic Installation Kit P N 117 0199 134 Picture Item Description Part Number Qty Fitting 12 ORFS M M F Swivel Run Tee Adapter 333 0012 029 1 Fitting 12 ORFS F to 8 ORFS M Reducer 333 0012 030 1 Fitting 10 ORFS M M F Swivel Run Tee Adapter 333 0012 031 3 TABLE 1 SmarTrax Installation Kit P N 117 5034 020...

Page 12: ... 6 SAE O Ring M Internal Hex Plug 333 0012 104 2 Fitting 8 ORFS M to 8 SAE O Ring M Straight Adapter 333 0012 168 2 Fitting 8 ORFS M to 10 SAE O Ring M Straight Adapter 333 0012 304 2 Fitting 16 ORFS M M F Swivel Run Tee Adapter 333 0012 321 1 Fitting 16 ORFS F to 8 ORFS M Reducer 333 0012 322 1 Hydraulic Hose 10 ORFS F 90 to 8 ORFS F 32 214 1000 746 1 Hydraulic Hose 10 ORFS M to 8 ORFS F 35 214 1...

Page 13: ...106 214 1000 754 1 Hydraulic Hose 10 ORFS F to 8 ORFS F 24 214 1000 755 1 Hydraulic Hose 8 ORFS M 90 to 6 ORFS F 18 214 1001 015 1 Hydraulic Hose 8 ORFS F 90 to 6 ORFS M 18 214 1001 016 1 Hydraulic Hose 8 ORFS M 90 to 6 ORFS F 22 214 1001 017 1 Hydraulic Hose 8 ORFS F 90 to 6 ORFS M 22 214 1001 018 1 TABLE 2 Hydraulic Installation Kit P N 117 0199 134 Picture Item Description Part Number Qty ...

Page 14: ...Chapter 2 10 John Deere 8X60 8X70 Series SmarTrax Installation Manual ...

Page 15: ...service When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure Tampering with hydraulic valves may cause serious injury or death and will void the warranty CAUTION When installing SmarTrax hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any f...

Page 16: ... FIGURE 1 Fittings Installed in SmarTrax Valve NOTICE The appearance of the SmarTrax hydraulic valve may vary slightly from the images contained in this manual However the fittings hose connections and cable connections remain the same Fitting Part Number Port Fitting 8 ORFS M to 10 SAE O Ring M Straight Adapter 333 0012 304 A B Fitting 8 ORFS M to 8 SAE O Ring M Straight Adapter 333 0012 168 P T ...

Page 17: ...Port B1 3 Remove the plugs from Ports A2 and B2 and install them in Ports A1 and B1 4 Install the pressure transducer in Port B3 5 Install 8 ORFS M to 6 SAE O ring M straight adapter fittings P N 333 0012 082 in Ports A2 and B2 of the flow switch Install Fittings in the Hydraulic Float Valve FIGURE 3 Fittings Installed in Hydraulic Float Valve 1 Remove the hydraulic port plugs from the Ports A1 A2...

Page 18: ...he engine FIGURE 5 SmarTrax Valve Installed 3 Mount the SmarTrax valve P N 334 0003 089 on the valve mounting bracket using four 5 16 18 x 7 8 hex bolts P N 311 0052 104 and four 5 16 lock washers P N 313 1000 019 4 Secure the hydraulic valve mounting bracket P N 107 0171 705 to the machine s frame using two 3 8 16 UNC x 1 hex bolts P N 311 0054 105 four 3 8 flat washers P N 313 2300 013 and two 3...

Page 19: ...GURE 6 Machine s Steering Control Valve Location 1 Locate the machine s steering control valve on the right side of the machine in front of the cab and below the exhaust FIGURE 7 Steering Control Valve Bolts to be Removed 2 Remove the existing bolts installed on the machine s steering control valve ...

Page 20: ...nt the Flow Switch FIGURE 9 Flow Switch Installed 1 Using the flow switch valve mounting bracket P N 107 0171 980 as a template drill 3 8 holes in the frame channel to the right of the float valve P N 063 0131 136 mounting location 2 Secure the flow switch P N 334 0003 085 to the flow switch mounting bracket using two 5 16 18 x 2 1 2 hex bolts P N 311 0052 111 two 5 16 lock washers P N 313 1000 01...

Page 21: ...IGURE 11 Hydraulic Hose Connected to Hydraulic Float Valve 3 Connect the 90 end of the installed hydraulic hose to the fitting installed in Port A2 of the hydraulic float valve P N 063 0131 136 4 Install the straight end of the supplied hydraulic hose P N 214 1001 015 on the open front left feed port of the machine s steering valve 5 Connect the 90 end of the installed hydraulic hose to the fittin...

Page 22: ...to the fitting installed in Port B2 of the hydraulic float valve 9 Install the straight end of the supplied hydraulic hose P N 214 1001 017 on the open front right feed port of the machine s steering valve FIGURE 13 Hydraulic Hose Connected to Hydraulic Float Valve 10 Connect the 90 end of the installed hydraulic hose to the fitting installed in Port B1 of the hydraulic float valve ...

Page 23: ...r left port of the machine s steering valve 12 Install the male end of the supplied hydraulic hose P N 214 1000 751 on the machine s hose FIGURE 15 Steering Hose Installed on Flow Switch 13 Connect the other end of the installed hydraulic hose to the fitting installed in Port A2 of the flow switch P N 334 0003 085 FIGURE 16 Steering Port on Machine s Steering Valve ...

Page 24: ...ve 1 Disconnect the machine s pressure hose from the steering valve FIGURE 18 Pressure Hose Installed on Steering Valve 2 Install a 10 ORFS M M F swivel run tee adapter fitting P N 333 0012 031 in the open pressure port 3 Connect the machine s pressure hose to the opposite end of the installed tee fitting 4 Install the 10 ORFS end of the supplied hydraulic hose P N 214 1000 755 on the opposite end...

Page 25: ...21 in the open port then install a 16 ORFS M to 8 ORFS M reducer fitting P N 333 0012 322 on the 90 end of the tee fitting All Other Models Install a 12 ORFS M M F swivel run tee adapter fitting P N 333 0012 029 in the open port then install a 12 ORFS M TO 8 ORFS M reducer fitting P N 333 0012 030 on the 90 end of the tee fitting 4 Connect the machine s tank hose to the end of the installed tee 5 ...

Page 26: ...ine s tee fitting 4 Connect the machine s left steering hose to the opposite end of the installed tee fitting 5 Install the 10 ORFS end of the supplied hydraulic hose P N 214 1000 753 on the 90 end of the installed tee fitting 6 Connect the 8 ORFS end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve P N 334 0003 089 FIGURE 22 Right Hoses Installed on Steerin...

Page 27: ...rt of the steering cylinder 9 Connect the machine s right steering hose to the opposite end of the installed tee fitting 10 Install the 10 ORFS end of the supplied hydraulic hose P N 214 1000 754 on the 90 end of the installed tee fitting 11 Connect the 8 ORFS end of the installed hydraulic hose to the fitting installed in Port B of the SmarTrax valve ...

Page 28: ...Chapter 3 24 John Deere 8X60 8X70 Series SmarTrax Installation Manual Hydraulic Diagram ...

Page 29: ...arately Contact your local Raven dealer for ordering information Mount the SmarTrax Node 1 Identify the SmarTrax node mounting location next to the operator s seat in the right side of the cab FIGURE 1 Node Installed on Mounting Bracket 2 Install the node on the node mounting bracket P N 107 0171 947 using three 3 8 16 flanged lock nuts P N 312 1001 167 ...

Page 30: ...vel surface for proper performance and cable connection One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel one arrow pointing straight up and two of the arrows parallel to the ground Note Make a note of the number of the arrow that is oriented in the direction of forward vehicle travel This number will be needed during the SmarTrax cali...

Page 31: ...foot switch P N 063 0172 470 to be installed Note The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal 2 Using the holes in the foot switch as a template drill holes in the floor of the cab 3 Secure the foot switch connector to the floor by installing the supplied screws in each of the mounting holes 4 Route the foot switch...

Page 32: ...ess and connect it to the foot switch cable connector Install the Valve Harness FIGURE 6 Valve Harness Connected to Node Harness 1 Connect the 12 pin Deutsch connector on the valve harness P N 115 4001 204 to the mating 12 pin connector on the node harness P N 115 4001 205 FIGURE 7 Valve Harness Connected to Flow Switch 2 Plug the 3 pin PSI 1 and PSI 2 connectors from the valve harness into the pr...

Page 33: ... pin port of the SmarTrax valve P N 334 0003 089 FIGURE 9 AUX VALVE Connections 4 Connect the AUX VALVE 1 connector to the coil connector above the B ports of the hydraulic float valve P N 063 0131 136 5 Connect the AUX VALVE 2 connector to the coil connector above the A ports of the hydraulic float valve AUX VALVE 2 Connection AUX VALVE 1 Connection ...

Page 34: ...Chapter 4 30 John Deere 8X60 8X70 Series SmarTrax Installation Manual FIGURE 10 Harness Wiring Diagram ...

Page 35: ...ct the TO CONSOLE CABLE connector to the Raven console cable 4 Install a terminator P N 063 0172 369 on the CAN cable connector 5 Loop and tie off the REMOTE SWITCH cable connection securing it with plastic cable ties as necessary Note The REMOTE SWITCH connector is not used in the SmarTrax system Ensure the cable is secured away from moving parts and heat sources 6 Connect the ring terminals to t...

Page 36: ...Chapter 4 32 John Deere 8X60 8X70 Series SmarTrax Installation Manual System Diagrams ...

Page 37: ...4 Manual No 016 5034 020 Rev B 33 Cab Component Installation ...

Page 38: ...Chapter 4 34 John Deere 8X60 8X70 Series SmarTrax Installation Manual ...

Page 39: ...4 Manual No 016 5034 020 Rev B 35 Cab Component Installation ...

Page 40: ...Chapter 4 36 John Deere 8X60 8X70 Series SmarTrax Installation Manual ...

Page 41: ...enever the hydraulic system is purged for maintenance or when fittings are loosened or disconnected air is introduced into the lines of the hydraulic system If air pockets are present the wheels may not move consistently when the steering wheel is turned 4 Continue turning the wheels until they move steadily and smoothly when the steering wheel is turned WARNING When starting the machine for the f...

Page 42: ...ssues with the SmarTrax system turn off the machine and correct them immediately For additional assistance refer to the SmarTrax and SmartSteer Calibration Operation Manual P N 016 0171 277 or contact your local Raven dealer Calibrate the SmarTrax System Refer to the SmarTrax and SmartSteer Calibration Operation Manual P N 016 0171 277 for instructions on calibrating the SmarTrax system adjusting ...

Page 43: ...gs in the Flow Switch 13 Installing Fittings in the Hydraulic Float Valve 13 Installing Fittings in the SmarTrax Valve 12 Installing the Left and Right Steering Hoses 22 Installing the Pressure Hose 20 Installing the Steering Control Hoses 17 Installing the Tank Hose 21 Mounting the Flow Switch 16 Mounting the Hydraulic Float Valve 15 Mounting the SmarTrax Valve 14 I Important Safety Information E...

Page 44: ...Index 36 John Deere 8X60 8X70 Series SmarTrax Installation Manual ...

Page 45: ...ndustries Do Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchas...

Page 46: ...aven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation if the failure is between 12 and 24 months from the retail sale How Can I Get S...

Page 47: ......

Page 48: ...served under copyright laws Raven Industries Applied Technology Division Toll Free U S and Canada 800 243 5435 P O Box 5107 or Outside the U S 1 605 575 0722 Sioux Falls SD 57117 5107 Fax 605 331 0426 www ravenprecision com www ravenhelp com Raven Industries Inc 2013 2014 John Deere 8X60 8X70 Series SmarTrax Installation Manual P N 016 5034 020 Rev B 03 14 E22972 ...

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