Raven 117-7100-049-C User Manual Download

Page: 1 / 26

RCM - Sprayer with

Sidekick Pro™ ICD Ratio

Rate Quick Installation

Reference

016-7100-049 Rev. A

10/21

E37179

Summary of Contents for 117-7100-049-C

Page 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Page 3: ...ponents 7 Mount the Sidekick Pro ICD Injection System 7 Plumb the Injection System 9 Mount Rinse Valve 9 Assemble and Mount the Mixer 10 Machines with Recirculation Systems 12 Electrical Components and Cabling 16 Mount and Connect the Rate Control Module Sprayer RCM Sprayer ECU 16 Connect the Sidekick Pro ICD Pump and Cables 17 Extension Cables 18 Master Input Signal 19 Section Control 20 System D...

Page 4: ...Table of Contents 2 RCM Sprayer with Sidekick Pro ICD Ratio Rate Quick Installation Reference ...

Page 5: ...irculation systems The Sidekick Pro ICD pump injects the additive into the main carrier line An in line mixer then incorporates the main chemical and the additives together before sending the liquid to the boom The rate of injected chemical is based upon the flow rate of the carrier line and a specified ratio of additive to carrier flow COMPATIBLE KITS This section contains a list of the component...

Page 6: ... PART BOX SHIPPING LABELED BOX 1 OF 2 CABLE ADAPTER PADDLE SWITCH KIT MOUNTING RCM TRANSDUCER PRESS 1 5V 0 250PSI 2 2 1 EXHAUST CLAMP M8 60MM GASKET 150G FLANGE MANIFOLD VALVE M200 FITTING FLANGED M220 200 BANJO MAN RCM W SIDEKICK RATIO RATE INSTALLATION THIS KIT TO CONTAIN THE FOLLOWING ITEMS LISTED BELOW QTY RAVEN RCM HWK LVL1 HWK READY RATE CONTROL FLOWMETER RFM60P DTSCH HP CABLE ECU RCM PRODUC...

Page 7: ... KIT SIDEKICK PRO ICD HV W TANK W RINSE 117 0175 074 KIT SIDEKICK PRO ICD HV W RINSE NOTE Source and use a separate chemical injection tank if there is insufficient space for the available tanks provided through Raven OPTIONAL RECIRCULATION KIT FIGURE 3 Spray Boom Recirculation Kit P N 117 0175 075 A H 053 0159 323 N 115 0172 645 N 063 0174 177 H THIS KIT TO CONTAIN THE FOLLOWING ITEMS LISTED BELO...

Page 8: ...CHAPTER 2 6 RCM Sprayer with Sidekick Pro ICD Ratio Rate Quick Installation Reference ...

Page 9: ...INJECTION SYSTEM Refer to the Mount the Sidekick Pro ICD Pump and Chemical Tank section in the Sidekick Pro ICD Installation Operation Manual P N 016 0171 605 Make sure that there are no moving parts near the injection pump This can cause damage Mount the Sidekick Pro ICD pump as close as possible to the selected point of injection Mount the Sidekick Pro ICD pump so that the outlet port is pointin...

Page 10: ...ngth of cabling may dictate available mounting locations The following figures offer some examples of how to mount the Sidekick Pro ICD injection module FIGURE 3 Sidekick Pro ICD Injection Module FIGURE 4 90 Push In Fitting Insert 8mm tube P N 333 0014 005 at the push in fitting and connect to the point of injection at the mixer 90 Push In 8xR1 2 P N 333 0014 002 90 Push In 8xR1 2 P N 333 0014 001...

Page 11: ... Pro ICD without Closed Calibration System MOUNT RINSE VALVE Refer to the Sidekick Pro Installation Operation Manual P N 016 0171 605 for details on plumbing the rinse assist NOTE The Sidekick Pro Rinse Assist Installation and Operation Guide P N 016 0171 674 is also available for reference on the installation and operation of the rinse assist system 70 47 3 57 180 5 5 9 6 5 37 21 63 127 386 1 77 ...

Page 12: ...ng product carrier lines are not included in the kit These items need to be ordered separately The size of the connector at the flow meter is M200 The size of the connector at the end of the mixer is M220 3 Place a 3 way hand valve up stream from the check valve if possible This valve may be used to drain the system or for a manual catch test Item No Description Part Number 1 Assembly M220 Flanged...

Page 13: ...Optional 3 Way Hand Valve to be Installed Here Push In Fitting to injection pump Raven Mixer P N 063 0173 737 Injection Point P N 333 0014 002 Check Valve P N 333 0014 004 Raven Flow Meter P N 063 0173 291 Raven Control Module Sprayer RCM Sprayer P N 063 0173 951 RCM Sprayer Product Control Cable P N 115 7301 032 Pressure Sensor P N 422 0000 119 ...

Page 14: ...tion pump pressure sensor mixer and recirculation pump are located between the valves The following components are required for machines with a recirculation system Boom Recirculation In Out Valve Pump Cable P N 115 0172 645 Recirculation pump 45 L min P N 063 0174 177 Not available through Raven 2 electric 12 V 3 way valves Valves must be a tee configuration not an L to ensure proper flow rates C...

Page 15: ...GURE 10 Recirculation with 3 Way Valve on Sprayer FIGURE 11 2 Way Valve on Sprayer Before Recirculation In Out Recirculation Pump 3 Way Inlet Valve Flow Meter Mixer Sprayer 3 Way Valve Spray Boom 3 Way Outlet Valve Point of Injection ...

Page 16: ...rayer to function conventionally when the injection pump is not used and avoid circulating injected chemical back to the main carrier tank FIGURE 13 Mixer and Valves Mounted Near Sprayer Boom In Out Recirculation Pump 3 Way Inlet Valve Flow Meter Mixer Spray Boom 3 Way Outlet Valve Point of Injection 2 Way Valve Raven Mixer P N 063 0173 737 3 Way Inlet Valve Raven Check Valve Pressure Sensor Recir...

Page 17: ...rge spaces between the couplings increase the risk that liquid stays in the boom when cleaning or injected liquid enters the main tank when the sprayer is in normal operation mode Return Spray Boom Begin Spray Boom 3 Way Outlet Valve 3 Way Inlet Valve Return Spray Boom Recirculation Pump Check Valve Mixer Injection Point Pressure Sensor Check Valve Flow Meter ...

Page 18: ...e By default the orientation of the RCM Sprayer is set to horizontal position with connectors pointing downwards ensuring that water or moisture will not enter the connectors Mount the RCM Sprayer to the implement chassis using the provided hardware The best place to mount the RCM Sprayer is near the flow meter pressure sensor and the valves for the sections Ensure RCM Sprayer is secure The RCM Sp...

Page 19: ...ions 5 If the boom has recirculation connect the recirculation pump and in out valve cable P N 115 0172 645 to the connector labeled AUX drivers on the RCM Sprayer product control cable CONNECT THE SIDEKICK PRO ICD PUMP AND CABLES 1 Connect the Gen3 Sidekick Pro Injection Cable P N 115 7301 016 to the Sidekick Pro ICD pump 2 Plug the black and gray connectors into the Sidekick Pro ICD pump FIGURE ...

Page 20: ...e cables have a standard 19 pin Deutsch connection Plug on one end and receptacle on the other These cables may be used to extend the existing implement bus communication and power wires to other parts of the machine NOTE Depending upon the machine and mounting location of the RCM Sprayer and the Sidekick Pro ICD pump various extension cables may be used to connect the main RCM Sprayer and Sidekic...

Page 21: ... will turn on when the nozzles are open 2 If applicable connect the 3 pin Deutsch connector of the master input adapter cable to the cab master switch connector 3 If applicable the row crop tractor foot switch cable P N 115 0172 397 may be connected to the 3 pin Deutsch master switch connector and then to an existing foot switch connection in the machine 4 If applicable the paddle switch adapter c...

Page 22: ...16 0171 638 for additional information and assistance with system and machine calibration NOTE With Rev A of the RCM Sprayer product control cable P N 115 7301 032 the RCM Sprayer may control up to 10 boom section control valves With Rev B or newer the RCM Sprayer may control up to 16 boom section control valves The section control valves are controlled with a 12 V output signal ...

Page 23: ...Installation 21 INSTALLATION SYSTEM DIAGRAMS FIGURE 19 Standard ISOBUS Gen3 RCM Sprayer Ratio Rate Injection System Diagram ...

Page 24: ...CHAPTER 3 22 RCM Sprayer with Sidekick Pro ICD Ratio Rate Quick Installation Reference FIGURE 20 RCM Sprayer Ratio Rate Injection System with Existing Mueller Cabling Diagram ...

Page 25: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Page 26: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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