background image

 

Attaching

 

LEDs

 

to

 

the

 

Heatsink

 

The

 

heatsink

 

has

 

many

 

little

 

holes

 

in

 

it.

  

Two

 

little

 

holes

 

are

 

used

 

to

 

secure

 

1

 

LED

 

to

 

the

 

heatsink

 

 

one

 

at

 

each

 

end

 

of

 

each

 

LED.

   

We

 

need

 

to

 

apply

 

thermal

 

grease

 

to

 

the

 

back

 

of

 

each

 

LED

 

and

 

then

 

attach

 

it

 

to

 

the

 

heatsink.

  

Thermal

 

grease

 

ensures

 

proper

 

thermal

 

conductivity

 

of

 

heat

 

away

 

from

 

the

 

LED

 

into

 

the

 

heatsink.

  

A

 

very

 

small

 

dab

 

of

 

grease

 

on

 

the

 

back

 

of

 

each

 

LED

 

is

 

all

 

that

 

is

 

necessary.

  

More

 

is

 

NOT

 

necessarily

 

better.

  

Too

 

little

 

will

 

lower

 

conductivity

 

and

 

too

 

much

 

will

 

create

 

a

 

mess.

  

A

 

thin

 

layer

 

works

 

best.

  

The

 

photo

 

below

 

is

 

about

 

how

 

much

 

you

 

should

 

use.

 

 

 

After

 

the

 

thermal

 

grease

 

has

 

been

 

applied

 

to

 

the

 

star,

 

screw

 

it

 

into

 

the

 

heatsink

 

with

 

two

 

little

 

screws,

 

adjusting

 

the

 

height

 

of

 

the

 

two

 

fastening

 

screws

 

to

 

center

 

the

 

LED

 

between

 

them.

  

Once

 

again,

 

do

 

not

 

over

 

tighten.

  

The

 

screws

 

should

 

be

 

snug

 

but

 

not

 

tight.

  

When

 

screwing

 

down

 

the

 

LEDs,

 

ensure

 

the

 

screw

 

is

 

not

 

touching

 

any

 

solder

 

or

 

solder

 

pads.

  

This

 

will

 

ground

 

the

 

string

 

at

 

that

 

point

 

and

 

cause

 

strange

 

behavior

 

and

 

possibly,

 

damage.

 

 

 

Summary of Contents for Coralife BioCube 29 Aurora Array Retrofit

Page 1: ...f lighting retrofit there are many dangers difficulties and pitfalls that may occur The Rapid LED Coralife BioCube 29 retrofit should only be attempted by people familiar with AC power and wiring elec...

Page 2: ...you must remove three fasteners from the rear of the hood to get it off of the tank We found it easiest to insert a hex wrench into one side of the fastener and gently tap laterally with a hammer unti...

Page 3: ...or and LED sockets from the hood Reflector removal requires unscrewing the two metal fluorescent bulb holders and the LED strip socket in the middle of the hood The reflector should lift out easily Cu...

Page 4: ...ews as indicated by the arrows in the photo below unclip and remove the sockets Ballast Removal The end goal of this section is to remove the ballasts and the right side AC line in two power cords fro...

Page 5: ...ications on this step be and look different depending on manufacturer modifications out of our control Keep in mind the actual goal of the step as opposed to the photos To begin with the hood facing u...

Page 6: ...Next strip and tightly cap the AC wires cut from the ballast with wire nuts...

Page 7: ...Next unclip the power connector for the left ballast...

Page 8: ...ballasts from the hood There are two screws per ballast Transformer Removal To remove the transformer on the right we first unplug it from the circuit board Simply unplug the two wires from their soc...

Page 9: ...mage the components or hurt yourself in this step the connections can be very tight and difficult to remove Please note that we will leave 4 connections as is which will switch the fans on and off Nex...

Page 10: ...rom the right side of the hood First unscrew the strain relief holding down the right side power cords Next cut the ends off of the cords and pull them out of the hood Replace the strain relief unscre...

Page 11: ...Prepared Hood Your prepped hood should look like the one below You should be able to plug it in and switch the fans off and on...

Page 12: ...osses from the hood in which case you will have to attempt repair with super glue For this retrofit it is easiest to line up one of the rearmost screws and screw it in first Next rotate the heatsink a...

Page 13: ...After the four bottom screws are snugly affixed screw in the top two screws Ensure you do not make them too tight Over tightening the top two screws may warp your hood and then the cover won t fit...

Page 14: ...ecessary More is NOT necessarily better Too little will lower conductivity and too much will create a mess A thin layer works best The photo below is about how much you should use After the thermal gr...

Page 15: ...o the first LED in your string Plug the LEDs together with the LED to LED jumpers and insert a terminal plug jumper into the last connector of the last LED in your string Remember to Apply no power un...

Page 16: ...rs the LED strings Since we cannot put the drivers in the hood next to the LEDs we will attach some wire to the driver jumpers and run that through the empty space left from removing some of the power...

Page 17: ...the strain relief post to prevent damage to internal components if the outer wires get pulled too hard Next we wire the LED strings jumpers to the bulk wire we just ran Here are wiring tables for thi...

Page 18: ...String 2 Red Driver Jumper V Blue V on Driver 2 Black Driver Jumper V White V on Driver 2 Last tuck the wires neatly underneath the heatsink...

Page 19: ...nect the LPC 60 1050 to the white LEDs and the LPC 35 700 to the blue LEDs If you haven t already strip the outside jacket off of both wires and then use a wire nut to connect them together An example...

Reviews: