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Operations Manual

Eagle R2B2 Stretch Wrapper

READ ALL INSTRUCTIONS CONTAINED IN THIS

MANUAL PRIOR TO MACHINE INSTALLATION!

Rapid Packaging, Inc.

763-404-8900 | [email protected]
www.RapidPackaging.com

Summary of Contents for Eagle R2B2

Page 1: ...Operations Manual Eagle R2B2 Stretch Wrapper READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION Rapid Packaging Inc 763 404 8900 info RapidPackaging com www RapidPackaging c...

Page 2: ...Control Panel 10 3 3 HMI Screens 12 3 4 Manual Controls 15 3 5 Film Carriage 16 4 Electrical System 4 1 Operational Power Consumption Charging 18 4 2 Electrical Diagrams 19 4 3 Electrical Parts List...

Page 3: ...erature range is 32 F to 104 F 0 C to 40 C Operate the machine on a solid flat surface 1 2 Operational Notes Read operational manual fully before operating machine Ensure the battery is properly charg...

Page 4: ...600mm x 600mm Max Wrapping Height 94 5in 2 400mm Film Stretch 300 and 200 Film Tension Adjustable Carriage Travel Speed Adjustable Max Film Dimension Dia x Height 9 84in x 19 69in 250mm x 500mm Machin...

Page 5: ...5 2 3 Machine Description Warning Lamp Film Carriage Machine Body Control Panel Mast Steering Arm Electronics Battery Cover Safety Bumper Sensing Wheel...

Page 6: ...6 3 1 Initial Setup Step 1 Using the eyelet at the top of the R2B2 mast attach a chain to assist with placing the mast upright Do not lift the mast during this step Step 2 Remove the side brackets x2...

Page 7: ...sing four M8 screws Note It is recommended that a thread locking compound such as Loctite be used on the mast screws Step 5 Install and affix the carriage to the mast Note It is recommended that a thr...

Page 8: ...8...

Page 9: ...9 3 1 Initial Setup Step 6 Connect the carriage wire cables x2 after securing the carriage to the mast Step 7 Once machine setup is complete open the cabinet cover and connect the battery cable...

Page 10: ...Step 8 Move the steering arm to the right side and install the tension spring Step 9 The R2B2 equipment setup is now complete Before running the machine for the first time the batteries must be charge...

Page 11: ...ol Wires Connections Be sure the control wiring cables to the carriage unit are securely attached Also be sure to verify the battery connector is properly connected and within the cabinet cover Steeri...

Page 12: ...the following warning and operator agreement The operator must agree to the terms and conditions prior to operating the machine Declined Operator Agreement If the operator fails to the agree to the t...

Page 13: ...a selected mode will be displayed The operator can set carriage speeds machine speed and photo eye height delay Additional parameters can be set by pressing the MORE button Program Parameters Pre Pro...

Page 14: ...r can change the number of top wraps bottoms wraps and up down cycles User Programs Users can program up to four custom program settings The custom user programs can be accessed by pressing one of the...

Page 15: ...e Mode Maintenance Mode offers the operator the ability to see the status of the machine inputs and outputs The film carriage can be manually jogged up and down from this screen Machine Locked for Ser...

Page 16: ...iving the machine forward and reverse Note In order to use the manual controls the motor clutch brake must be in the Lock position In the event of a fully discharged battery the machine can be moved b...

Page 17: ...er adjust the pre stretch percentage ratio by moving the handle up High Ratio or down Low Ratio Step 3 Before replacing cover verify that the safety lock is engaged The safety line will be visible whe...

Page 18: ...18...

Page 19: ...19 3 5 Film Carriage Film Threading Note Before threading take note of which side the film is tacky Inside of film is tacky Outside of film is tacky...

Page 20: ...1 Power Consumption Operational Power Consumption Pre Stretch Motor 280w 24VDC Drive Motor 500w 24VDC Film Carriage 340w 24VDC IP 54 Charging Power Requirements Power Source 110 220VAC 50 60Hz Single...

Page 21: ...21 4 2 Electrical Diagrams...

Page 22: ...22 4 2 Electrical Diagrams...

Page 23: ...BA80 Knob Red 1 7158BZ11 Knob Contactor 1 7155BA60 Knob Blue 1 7158BE11 Knob Contactor 1 7160BD20 Switch 1 7158BE11 Switch Contactor 1 73002003 PLC Vigor 1 73002103 PLC Extended Module VB 2DA 1 730021...

Page 24: ...ion Qty 7570DR01 DC Motor Controller 2 7570DR02 DC Motor Controller 1 7075S501 Battery Charger Housing 4 7075S502 Battery Charger Connector 8 PB400400 Safety Switch Key 1 7365P002 Safety Switch 1 7350...

Page 25: ...25 4 4 Electrical Schematics...

Page 26: ...26 4 4 Electrical Schematics...

Page 27: ...27 4 4 Electrical Schematics...

Page 28: ...28 4 4 Electrical Schematics...

Page 29: ...29 4 4 Electrical Schematics...

Page 30: ...30 4 4 Electrical Schematics...

Page 31: ...31 4 4 Electrical Schematics...

Page 32: ...32 4 4 Electrical Schematics...

Page 33: ...33 4 4 Electrical Schematics...

Page 34: ...34 4 4 Electrical Schematics...

Page 35: ...35 5 1 General Maintenance Carriage Chain Adjustment Remove the mast cover A and adjust screw B to reduce slack in the chain A B 0 39 0 59in 10 15mm...

Page 36: ...t To move the sensing wheel vertically loosen knob A Once the wheel is at the desired height tighten knob A to secure the wheel in place The sensing wheel should be set at a height that will cause it...

Page 37: ...the angle of the proximity switch After charging for 8 hours battery charge does not increase battery is holding a charge Symptom Battery fails to charge Solution Verify proper connection of battery c...

Page 38: ...attached to pallet Cut film manually M322 Low Battery Battery charge levels have dropped too low Recharge batteries M333 Machine motor shorted to battery 1 Short circuit 2 Motor failure 1 Repair Repl...

Page 39: ...ation Carriage controller has detected an error Cycle power to machine M353 Pre Stretch motor shorted to battery 1 Short circuit 2 Motor failure 1 Repair Replace motor wiring 2 Replace motor M354 Pre...

Page 40: ...40 6 1 Parts List Control Level Unit...

Page 41: ...8x25mm 2 17 KA11131900 Cover 2 18 KA1107210C Rotating Arm 2 19 KA11072400C Lever Base Weldment 1 20 10110870 Hex Bolt M8x70mm 2 21 KA11117800 Washer 4 22 10330800 Nut M8 2 23 KA0400520A Spring 1 24 11...

Page 42: ...42 6 2 Parts List Body 6 2 Parts List...

Page 43: ...0170510 Screw M5 3 19 KA11076001D Cabinets Cover 1 20 KA11076004 Handle 2 21 11303000 C Clip S 30 1 22 KA03037701 Collar 1 23 KA03037800 Sleeve 1 24 KA11073000 Proximity Switch Seat 1 25 1034AN25 Nut...

Page 44: ...Screw M8x20mm 1 44 KA1102310 Washer 1 45 KA03038401 Bearing Seat 1 46 KA03038100 Collar 1 47 30300040 Bearing 6004ZZ 2 48 11314200 C Clip R 42 2 49 KA03038300 Tire Axle Shaft 1 50 10140820 Hex Screw...

Page 45: ...45 6 3 Parts List Mast...

Page 46: ...Fixing Seat 2 16 KA11070501B Tower Top Cover 1 17 KA33001502 Reducer Motor 1 KA33001502 01 Reducer Motor Shaft 1 18 KA3100110 Sprocket 1 19 KA1109500A Aluminum Rails 2 20 7067X003 Fixing Plate 1 7067...

Page 47: ...47 6 4 Parts List Film Carriage...

Page 48: ...201 Isolating Ring 1 13 PJ309601 Fixed Gear Shaft 1 14 PJ309500 Bearing Seat 1 15 30300030 Bearing 6003ZZ 2 16 PJ3003101C Top Cover 1 17 PJ301521B Bracket 1 18 FG 130A Spring 1 19 FG 147B Spring Seat...

Page 49: ...M302410 Spring 1 56 PM30050A 01 Film Fix Seat 1 57 PM30050A 03 Brake Disc 1 58 PJ304100 Friction Seat 1 59 30361730 Bearing AX1730 1 60 PJ30230A 05 Roller Tube 1 61 CE400700 Handle Bar 1 62 91280003 D...

Page 50: ...Bracket 1 82 PJ30231A 01 Roller Shaft 3 83 PJ30230A 03 Roller Tube 2 84 PJ30091B Safety Door 1 85 PB204300 Security Key 1 86 10290612 Screw M6x12mm 1 87 PJ308700 Plate 1 88 PJ352700 Spring 1 89 PJ308...

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