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Ransomes HR3806, Parts And Maintenance Manual

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RANSOMES HR3806

PARTS MANUAL

Parts-2

SPECIFIC TORQUES:

BLADE BOLT: 70 FT-LBS (95 Nm)

DRIVE WHEEL LUG NUTS: 55-65 FT-LBS (75-88 Nm)

WHEEL HUB NUTS: 300 FT-LBS (407 Nm)

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R

ECOMMENDED

 

TORQUES

 (± 10%) 

FOR

 

THESE

GRADES

 

OF

 

FASTENERS

.  U

SE

 

THESE

 

SPECIFICATIONS

UNLESS

 

OTHERWISE

 

NOTED

.

T

EXTRON

 G

OLF

, T

URF

 A

ND

 S

PECIALTY

 P

RODUCTS

USES

 

GRADE

 5 

BOLTS

 

AS

 

STANDARD

 (

MINIMUM

COMMERCIAL

 

QUALITY

). D

O

 

NOT

 

USE

 

LOWER

QUALITY

 

BOLTS

 

UNLESS

 

OTHERWISE

 

NOTED

.

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4.8

5.8

8.8

10.9

12.9

1

TORQUE SPECIFICATIONS

T

ORQUE

S

ETTINGS

C

ARTRIDGE

V

ALVE

F

T

L

-

BS

N

M

8

7

1 - 1

2

3

2 - 8

2

0

1

1

2 - 5

2

8

2 - 4

3

2

1

1

3 - 5

3

2

4 - 8

4

C

OIL

R

ETAINING

N

UT

7

.

3

-

2

.

5

5 - 7

A

LL

C

ARTRIDGES &

D

RILLING

P

LUGS TO BE

I

NSTALLED

WITH

L

"

OCTITE

"

9

4

5

Summary of Contents for HR3806

Page 1: ...YEARS OF MOWING EXCELLENCE...

Page 2: ...2004 Ransomes Jacobsen Limited All Rights Reserved...

Page 3: ...RFORMANCE AREA 10 4 8 TORQUES 10 5 LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE CHARTS 11 5 1 ENGINE FIRST 50 WORKING HOURS AND EVERY 250 WORKING HOURS 12 5 2 MACHINE LUBRICATE THE FOLLOWIN...

Page 4: ...1 7 2 6 1 r e t l i F l i O e n i g n E 4 4 0 3 2 1 4 t n e m e l E r e n a e l C r i A 1 1 0 3 4 1 5 3 3 1 r e t l i F l e u F e n i g n E 5 2 0 8 7 1 n o i t c u S r e t l i F c i l u a r d y H 0 1...

Page 5: ...Cap 1 4301 6 002993010 Lubricator 1 4301 7 008161990 Wheel Tyre 2 Front 4301 8 008170780 Tyre 2 It may not be possible to illustrate every item With certain items purchased from outside suppliers some...

Page 6: ...isassemble the structure of the machinereferringtothetechnical manualswhereappropriate Special attention should be made for dealing with stored energy within pressurised elements of the machine or ten...

Page 7: ...rve the Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than grass...

Page 8: ...not to get hands and feet trapped when rotating cylinders Make sure that other people are not touching any cutting units as rotation of one cylinder can cause the others to rotate To reduce the fire h...

Page 9: ...may also be used to alert against unsafe practices IMPORTANT Transport speed is for highway use only Never select transport speed on grass areas or uneven or unsurfaced roads or tracks The operating...

Page 10: ...brakes FuelTank Capacity 45 4 litres HydraulicTank Capacity 18 8 litres Battery Exide 065 4 3 DIMENSIONS Width of cut 1 52meter 1 60meter 1 80meter Overallwidth transport 1 52 metre Rear Discharge Dec...

Page 11: ...n i m o D 5 5 4 0 6 0 8 3 R H S E M O S N A R 0 6 m 2 5 1 h t i w Z D s e i r e S k c e d o r i v n E n o i t a r e l e c c A m r A d n a H l e v e l H R r o H L x a M s m s n o i t a r e l e c c A 2...

Page 12: ...9 1 8 5 8 9 5 2 6 1 5 7 1 2 2 2 9 6 2 4 3 6 0 1 8 8 2 0 1 3 4 9 3 7 7 4 8 7 1 7 1 4 6 4 0 0 5 5 3 6 9 6 7 1 6 5 2 5 9 6 9 4 7 0 5 9 2 5 1 1 8 1 1 3 6 3 4 8 9 2 6 0 1 7 4 3 1 2 3 6 1 4 1 1 1 1 5 7 8 3...

Page 13: ...i t i d n o C y r e t t a B k c e h C l n o i s n e T t l e B n a F k c e h C l t n e m e l E r e t l i F r i A n a e l C 0 0 1 y r e v E s r u o h 0 5 2 y r e v E s r u o h y l h t n o M l r e t l i...

Page 14: ...e every 50 working hours at arrows S T N E M E R I U Q E R D I U L F Y T I T N A U Q E P Y T L I O E N I G N E r e t l i f h t i w s e r t i L 0 6 D C 0 3 W 0 1 L I O C I L U A R D Y H r e t l i f h t...

Page 15: ...ick B Change Engine Oil Filter V a Remove cartridge V b Clean area on crankcase c Apply thin coat of oil to cartridge gasket beforeinstalling d Tighten filter by hand only e Check for oil leaks around...

Page 16: ...lead to oil overflowing the reservoir as it heats up 7 Reinstall plug K 8 Start the tractor and allow to run at 1 4 throttle for approximately 5 minutes 9 Allow oil to cool and recheck the oil level a...

Page 17: ...ould be carried out with the hydraulic oil at normal working temperature TEST PORTS Fig 7 8 1 Front Cutter Deck Pressure 220 bar 3200psi A Fig 7 Lift Pressure 63 5 bar 920 psi B Fig 7 2 FWD Transmissi...

Page 18: ...n Changing fuel filter Fig 10 1 Unscrew filter screw A from filter head 2 Bleed air from system as described in section 5 5 Bleeding air from fuel system 1 Turn the ignition switch to the ON position...

Page 19: ...maintenancerecommendations If a label becomes worn or removed see the LABELS section of this manual or the tractor Parts Manual for replacement information NOTE When washing machine with pressure spra...

Page 20: ...hin film of oil to the seals of the new filters and install 6 Remove plug K and add the recommended oil Fig 5 until the indicator on the oil level gauge J is centered in the green area of the gauge Av...

Page 21: ...e rear 6 3 ALTERNATOR The fan belt is adjusted so that it can be deflected 5mm 0 2in with a force of 5 kg 11 lbs applied midway between the crankshaft and alternator pulley Fig 17 To adjust 1 Loosen a...

Page 22: ...y from the chart value because of tire pressure or condition HEIGHTOFCUTADJUSTMENT CENTREDECK 1 Raise the deck 2 Remove the quick pin Q from the top of the caster wheel pivot spindle 3 Remove the cast...

Page 23: ...r grinding It is essential that the balance of the blades are maintained NOTE Always replace blades with original Ran somes blades do not use another manufacturers blades Service the blades with the t...

Page 24: ...F 1 s e n i l m o r f y t r i d r o d e k c o l b r e n a e l C r i A 2 y r a s e c c e n s a e c a l p e r r e n a e l c r i a k c e h C 2 p m u p l e u f s r o t c e j n I 3 l a u n a m e n i g n e...

Page 25: ...on Pump 3 Transmission Valve 4 RF Wheel Motor 5 LF Wheel Motor 6 LR Wheel Motor 7 RR Wheel Motor 8 Brake Valve 9 Aux Brake Valve 10 Oil Cooler 11 Filter Head 12 Reservoir Tank 13 Steer Valve 14 Steer...

Page 26: ...t Delay Module 50 Light Switch 51 Direction Indicator Switch Connector 54 Hazard Warning Switch 61 Accessory Relay 62 Front Lamps Ground 63 Front Lamps Connector 64 Flasher Unit 65 Fuse Holder No 3 65...

Page 27: ...onnector 91 Cutter Deck Switch Lamp Connector 92 Beacon Switch Connector 93 Beacon Switch lamp Connector 94 Beacon Switch 95 Hazard Switch Connector 96 Hazard Switch Ground 97 Light Switch Connector 9...

Page 28: ...Alternator OP 38 Alternator Motor 39 Water Temperature Switch 40 Water Temperature 41 Hour Meter 45 Deck Enable Switch 46 System I P 47 Cab Supply 48 Heaters Accessories I P 49 Diode Module Connector...

Page 29: ...Series DZ MAINTENANCE AND PARTS MANUAL CABLECOLOURCODE R Red G Green O Orange S Grey B Black W White K Pink P Violet Y Yellow U Blue N Brown LG Light Green E G R W Red White 9 SCHEMATICS 9 3 ELECTRIC...

Page 30: ...ront towercover FUSE BLOCK 1 Item 14 Pages 26 30 Fuse A 10Amp Fuel pump Alternator Fuse B 20Amp Main Ignition Fuse C 10Amp Horn Fuse D 10Amp Glow Plug Relay Fuse E 10Amp Beacon Fuse F Spare FUSE BLOCK...

Page 31: ...s are situated under the front tower cover Relay A Flasher Relay Relay B RH Deck Relay Relay C Centre Deck Relay Relay D LH Deck Relay Relay E 4 Wheel Drive Relay Relay F Start Relay Relay G Horn Rela...

Page 32: ...GB 30 RANSOMES HR3806 Series DZ MAINTENANCE AND PARTS MANUAL 9 5 ELECTRICAL CIRCUIT MAIN POST 2006 9 SCHEMATICS...

Page 33: ...Start 31 Glow Plugs 32 Cutter Deck Valve 33 Fuel Level Sender 34 Starter Motor 37 Alternator OP 38 Alternator Motor 39 Water Temperature Switch 40 Water Temperature 41 Hour Meter 45 Deck Enable Switc...

Page 34: ......

Page 35: ...FRONT 20 9 REAR AXLE 24 9A WHEEL MOTOR REAR 26 10 HYDRAULIC VALVES 28 11 HYDRAULICS 30 12 FUELAND HYDRAULICTANKS 32 13 OPTIONAL AUXILIARY FUELTANK 34 14 CONTROLS 1 36 14A CONTROLS LIFT 38 15 BRAKES 4...

Page 36: ...2 0 1 2 0 1 4 3 m N s b l t f 5 0 3 2 0 7 1 3 8 9 2 0 2 2 6 1 4 3 m N s b l t f 3 7 3 2 5 7 1 1 5 0 3 5 2 2 4 1 8 7 m N s b l t f 8 6 0 4 0 0 3 4 2 4 5 0 0 4 RECOMMENDEDTORQUES 10 FOR THESE GRADESOFFA...

Page 37: ...RANSOMES HR3806 PARTS MANUAL Parts 3...

Page 38: ...RANSOMES HR3806 PARTS MANUAL Parts 4 2 ENGINE GROUP...

Page 39: ...M10 x 25 HEX HD AR 15 450454 NUT M10 VERBUS RIPP AR 16 2218089 CABLE BATTERYPOS 1 18 450037 BOLT M10 x 75 HEX HD AR 19 GSF2080AC LOCKNUT AR 20 64163 27 WASHER FLAT AR 21 452437 NUT M10 FLANGED NYLOC...

Page 40: ...RANSOMES HR3806 PARTS MANUAL Parts 6 2 ENGINE GROUP...

Page 41: ...6 BRACKET THROTTLE 1 46 A159926 WASHER 25 64 AR 47 64006 02 LOCKWSHR HELICAL5 16 AR MBF1105A PUMP BOSS AR 48 A129047 SCREW SOCKET HEAD AR 49 A139325 NUT No 10 24 AR 50 450214 SCREW M10 x 25 HEX HD AR...

Page 42: ...RANSOMES HR3806 PARTS MANUAL Parts 8 3 ENGINE AIR CLEANER...

Page 43: ...5 4124737 Elbow 90 deg 1 001925570 Hose Clamp Size 28 1 7 4125078 Indicator 1 12 450015 M8x35 Hex Bolt 2 13 450390 M8 Plain Washer 6 14 450378 M8 Nut Nyloc 2 15 450014 M8x30 Hex Bolt 4 2 off for Fuel...

Page 44: ...RANSOMES HR3806 PARTS MANUAL Parts 10 4 EXHAUST SYSTEM 2 3 4 1...

Page 45: ...ION QTY REMARKS Not illustrated RANSOMES HR3806 PARTS MANUAL Parts 11 4 EXHAUST SYSTEM 1 ExhaustMuffler KUBOTAP N37410 88518 2 108094 01 CLAMP 2 3 2218102 EXHAUSTPIPE 1 3a 4135618 SLEEVING 1 5 4 48319...

Page 46: ...RANSOMES HR3806 PARTS MANUAL Parts 12 5 FRAME FRONT...

Page 47: ...0380 Nut hex M12 Nyloc 14 18 450193 Scrw hex M8 X 30 3 19 001594010 Wshr 328 X 75 X 14 Ga 18 20 450378 Nut hex M8 Nyloc 17 21 W148034 01 Insul Grommet 1 I D 1 22 450214 Scrw hex M10 X 25 4 23 450391 W...

Page 48: ...RANSOMES HR3806 PARTS MANUAL Parts 14 6 FRAME REAR...

Page 49: ...3 450391 Wshr M10 X 21 X 2 2 8 24 450379 Nut hex M10 Nyloc 2 25 113006 01 Bushing 5x 32x 19Lg 4 26 MBA5289A Wshr 8 5 X 25 5 X 3 4 28 450239 Scrw hex M12 X 20 3 29 450455 Nut hex M12 Verbus Ripp 3 31 4...

Page 50: ...RANSOMES HR3806 PARTS MANUAL Parts 16 7 HOOD ACOUSTIC KIT 1 10 2 3 4 5 6 7 8 9 12 11 13 14 15 16 17...

Page 51: ...teriorRHSidePanel 1 5 4131911 AcousticPad InteriorLHFender 1 6 4131912 AcousticPad InteriorRHFender 1 7 4131913 AcousticPad InteriorBafflePlate 1 8 4131914 AcousticPad InteriorTopRearpanel 1 9 4132061...

Page 52: ...RANSOMES HR3806 PARTS MANUAL Parts 18 8 FRONT AXLE...

Page 53: ...SOMES HR3806 PARTS MANUAL Parts 19 8 FRONT AXLE 1 008007240 280cc Piston Wheel Motor 2 2 001594200 Spring Washer M14 8 3 00191160 Hex Screw M14x30 Fine Thread 8 4 008008460 Wheel Nut 10 Torque92Nm 5 4...

Page 54: ...RANSOMES HR3806 PARTS MANUAL Parts 20 8A WHEEL MOTOR FRONT...

Page 55: ...er Part of seal kit 001 002 044 N A Screw 045 N A O ring Part of seal kit 001 002 047 N A Valving 048 N A Seal kit Part of seal kit 002 050 N A Plug 051 N A O ring 052 N A Spring 053 N A Valve spool 0...

Page 56: ...RANSOMES HR3806 PARTS MANUAL Parts 22 8A WHEEL MOTOR FRONT...

Page 57: ...p ring 091 A808975 Set of studs 1 100 A808974 Brake assy 1 101 N A Brake body 102 N A Screw 106 N A O ring Part of seal kit 001 002 107 N A Brake piston 108 N A Springwasher 109 N A Snapring 110 N A B...

Page 58: ...RANSOMES HR3806 PARTS MANUAL Parts 24 9 REAR AXLE...

Page 59: ...s 1 2148410 Seal Kit 1 20 451110354 Bolt hex 1 2 13 X 3 8 21 W148141 03 Motor ME15 02 08 AAAA 2 22 450020516 Nut hex 3 4 16 Slotted 2 23 454000328 Split Pin 1 8 X 1 3 4 2 24 452200176 Lockwshr 1 2 X 8...

Page 60: ...RANSOMES HR3806 PARTS MANUAL Parts 26 9A WHEEL MOTOR REAR...

Page 61: ...kit A820052 5 Commutator 1 6 CommutatorRing 1 7 Manifold 1 8 A800826 Rotor Set 1 9 Wear Plate 1 10 A800825 DriveLink 1 11 ThrustBearing 1 12 A800824 CouplingShaft 1 13 Bearing Bushing Inner 1 14 Thrus...

Page 62: ...RANSOMES HR3806 PARTS MANUAL Parts 28 10 HYDRAULIC VALVES 15 15 16 16 Y D R F O AR X X H X X X X 17 17 11 11 6 7 13 13 11 11 12 12 1 4 18 18...

Page 63: ...Plate Fender 1 5 4132951 Blanking Plate Fender LH 1 6 4125581 Screw Cap Head M8x100 3 7 450411 Washer Spring M8 3 11 450391 Wshr M10 X 21 X 2 2 12 12 450379 Nut hex M10 Nyloc 8 13 450213 Scrw hex M10...

Page 64: ...RANSOMES HR3806 PARTS MANUAL Parts 30 11 HYDRAULICS 20...

Page 65: ...125 8 7 64123 73 Blt hex1 2 13x1 4 8 456110090 Scrw hex1 2 13X1 1 4 4 9 178025 Filter spinOn 2 10 178024 FilterHeadModule 1 11 452200134 Lockwshr 3 8 X 683 X 094 4 12 456110066 Scrw hex 3 8 16 X 1 4 1...

Page 66: ...RANSOMES HR3806 PARTS MANUAL Parts 32 12 FUEL AND HYDRAULIC TANKS...

Page 67: ...27 BreatherVent 1 14 2690017 01 Ftg orb Plug 14 2 15 38471 08 Foam Closed Cell 7 8 16 09007 10 Hose 25x 8 5 1 17 2690017 03 Ftg oabPlug 1 18 2212076b Support hyd Reservoir 1 19 008296050 Switch Temp 1...

Page 68: ...RANSOMES HR3806 PARTS MANUAL Parts 34 13 OPTIONAL AUXILIARY FUEL TANK...

Page 69: ...19 2212087 Cover access 1 20 64205 041 Blt metricM10 1 5x15 2 21 64006 06 Lockwshr helical7 16 8 22 64251 004 Whsr M10 8 23 69051 01 Pipe Plug 3 8 1 24 148027 BreatherVent 1 25 2690017 01 Ftg orb Plu...

Page 70: ...RANSOMES HR3806 PARTS MANUAL Parts 36 14 CONTROLS 1...

Page 71: ...r 1 16 H083031 Conical Spring Washer 6 17 172088 07 Throttle 1 18 64163 18 Washer 2 19 64163 25 Washer 2 20 GSF2093CK Bolt Hex 5 16 18 X 1 1 2 2 21 A139301 Nut WLF 5 16 18 4 22 172364A Arm Control HD...

Page 72: ...RANSOMES HR3806 PARTS MANUAL Parts 38 14A CONTROLS LIFT...

Page 73: ...ver 3 2 2216005 Wldmnt liftLever 3 3 2208144 Valve Lift 1 4 2216003 Wldmt leverSupport 1 5 450043 Bolt hex M10 X 120 1 6 450379 Nut hex M10 Nyloc 1 7 W148062 Master Link 50 Chain 3 8 450006 Bolt hex M...

Page 74: ...RANSOMES HR3806 PARTS MANUAL Parts 40 10 15 20 6 7 18 18 3 16 19 9 20 17 19 13 17 20 1 1 2 3 15 18 5 20 11 4 7 18 12 8 19 21 14 15 BRAKES...

Page 75: ...ve 1 6 MBG3284A Bracket M Switch 1 7 W38383 Switch Normally Closed 2 8 MBG4401 Cover Brake 1 9 MBG3883 Bracket EBV 1 10 450018 Bolt Hex M8x50 2 11 450022 Bolt Hex M8x70 2 12 450151 Screw Hex M5x16 4 1...

Page 76: ...RANSOMES HR3806 PARTS MANUAL Parts 42 16 STEERING CONTROLS...

Page 77: ...d 1 4 Female 1 12 450389 Wshr M6 x 12 5 x 1 8 2 14 450020 Bolt hex M8 x 60 1 15 450324 Nut hexM8 2 16 450379 Nut hex M10 Nyloc 5 17 38383 Switch n c 1 18 4124539 Wldmt SpeedGovenorLever 1 19 MBF1552 S...

Page 78: ...RANSOMES HR3806 PARTS MANUAL Parts 44 16 STEERING CONTROLS...

Page 79: ...59 ConsoleHarness 1 52 4128337 MainHarness 1 53 450005 Bolt hex M6 x 50 4 54 001190042 Scrw rndHdNo10 24X1 2 4 55 001393298 Nut hexNo10 24Nyloc 4 56 450001 Bolt hex M6 X 30 1 57 450323 Nut hexM6 1 58...

Page 80: ...RANSOMES HR3806 PARTS MANUAL Parts 46 17 COOLING...

Page 81: ...1 15 2208079 Bottle Coolant 1 16 4128625 Wldmt Coolant Bottle Bracket 1 17 4130727 Hose RadUpper 1 18 2218045 Hose RadLower 1 19 4126613 Screen 1 20 2218086 Seal Tube 1 22 450390 Wshr M8 x 17 x 1 8 13...

Page 82: ...RANSOMES HR3806 PARTS MANUAL Parts 48 18a GRAMMER MSG 85 SEAT 4137966 SUSPENSION...

Page 83: ...S 1 27 008173720 Washer Retaining 5 mm 2 28 Fork 1 29 008173740 Rivet 4 0 x 10 0 2 30 Bracket U Shaped Pro 1 31 008173760 RubberPlate 1 32 008173730 Bumper Set 1 33 008173870 Thrust Washer Kit 1 35 0...

Page 84: ...RANSOMES HR3806 PARTS MANUAL Parts 50 18b GRAMMER MSG 85 SEAT 4137966 SEAT TOP...

Page 85: ...24 Rivet 6 x 12 1 25 Nut Hex M8 1 25 6 26 113048 Nut Hex M8 1 25 2 27 Lever 1 28 Handle Grey 1 29 Cover LH Blk 1 33 Cover RH Blk 1 34 Screw M8 x 16 4 35 Set of Adjustment Rails 1 36 Nut Hex M8 1 25 4...

Page 86: ...RANSOMES HR3806 PARTS MANUAL Parts 52 19a SEAT BREAKDOWN GRAMMER...

Page 87: ...stance Plate 1 15 008173440 Bush 2 16 008199690 Back Plate 1 17 008173450 Tube 1 18 008173460 Spring 1 19 008173470 Washer 2 20 008173480 Screw 2 21 008173490 Tube 1 22 008173500 Edge Strip 1 23 00817...

Page 88: ...RANSOMES HR3806 PARTS MANUAL Parts 54 19a SEAT BREAKDOWN GRAMMER...

Page 89: ...199730 AdjustingSpindle 1 47 008199740 Washer 1 48 N A Plug 2 49 008199550 Arm Rest RH 1 50 N A Screw 2 51 N A SupportRH 1 52 N A Pin 2 53 008199850 Arm Rest Assy RH 1 54 008173630 Arm Rest LH 1 55 N...

Page 90: ...RANSOMES HR3806 PARTS MANUAL Parts 56 19b SEAT SUSPENSION GRAMMER DS85H...

Page 91: ...3760 Plate 1 20 008173770 Suspension Assy 1 22 008173780 Roller 4 23 008173790 Pin 1 24 008173800 Bush 4 25 008173810 Spring 2 26 008173820 Plate 1 27 008173830 Plate 2 28 008173840 Bolt 1 29 00817385...

Page 92: ...RANSOMES HR3806 PARTS MANUAL Parts 58 2217020 20 PUSHARM ASSEMBLY...

Page 93: ...1110 Seal Kit 1 7 MBF1929 Wldmt push Arm Pin 2 8 W038383 Switch n c 1 9 W172359 Plate push Arm Sw 1 10 2212109 Bracket switch Mtg 1 11 001190042 Scrw rndHdNo10 24X1 2 4 12 001393298 Nut hexNo10 24Nylo...

Page 94: ...RANSOMES HR3806 PARTS MANUAL Parts 60 21 46CC M46 20788 SERVO TRANSMISSION PUMP...

Page 95: ...800731 ChargeReliefValvePoppet 1 118 A800732 NeedleBearing 7 131 A800733 ShaftBearing 1 132 A800734 Circlip 2 133 A800735 Circlip 2 155 A800736 ChargePumpHousing 1 202 A800737 Swash Plate Housing 1 93...

Page 96: ...arts 62 Port B SAE 12 Ports C C1 E E1 SAE 10 Ports F T SAE 6 Maximum Input Flow 140 L M Maximum Divided Combined Flow 70 L M Maximum Working Pressure F 280 Bar B C E 230 Bar TORQUE SETTINGS REFER TO S...

Page 97: ...ner 1 3 008089850 Piloted Popet type logic element 2 4 008089860 PilotedDirectionalValve 5 008089870 SolenoidValve 1 6 008089880 ShuttleValve 1 7 008089940 CheckValve 2 8 4132060 CrossLineReliefValve...

Page 98: ...RANSOMES HR3806 PARTS MANUAL Parts 64 Port T SAE 12 Ports P M1 M2 SAE 10 Port R SAE 8 Port G SAE 4 TORQUE SETTINGS REFER TO SECTION 1 23 DECK VALVE...

Page 99: ...SK08 2V T 2 178102 59 CV10 20T 0 V 300 1 178102 01 SK10 2V T 3 178102 79 RV10 22H 0 V 35 32 1 178102 02 SK10 2V B 4 178102 34 RV10 2005H Viton 1 178102 02 SK10 2V B 5 178102 16 SV10 21W 0 V 00 1 1781...

Page 100: ...RANSOMES HR3806 PARTS MANUAL Parts 66 24 1a HYDRAULIC DIAGRAM TRANSMISSION...

Page 101: ...W15058 02 90 M M 1 1 16 SAE x 1 00 BARB 3 F324 W158006 11 FTG M M 1 ORS x 1 1 16 SAE 2 F325 002498420 45 M M 1 ORS x 1 1 16 SAE 4 F326 W158011 01 TEE M M M 11 16 ORS 1 F327 002498400 TEE M F M 11 16 O...

Page 102: ...RANSOMES HR3806 PARTS MANUAL Parts 68 24 1a HYDRAULIC DIAGRAM TRANSMISSION...

Page 103: ...rserialNo DZ300373 H249 4124778 HOSE ASSEMBLY 1 H251 4124780 HOSE ASSEMBLY 1 H252 4124781 HOSE ASSEMBLY 1 H253 4124782 HOSE ASSEMBLY 1 H258 4125237 FRONTMOTORTUBE 2 See Note 1 H260 4130816 HOSE ASSEMB...

Page 104: ...RANSOMES HR3806 PARTS MANUAL Parts 70 24 1b HYDRAULIC DIAGRAM TRANSMISSION...

Page 105: ...arts 71 1 4136486 STEELTUBEFRONTMOTOR 2 2 4136487 HOSE ASSEMBLY 1 3 4136488 HOSE ASSEMBLY 2 4 4136139 STEELTUBE 1 5 4136140 STEELTUBE 1 6 002590110 TEE 1in ORS 1 7 158006 07 FITTING1inORB ORS 1 8 4131...

Page 106: ...RANSOMES HR3806 PARTS MANUAL Parts 72 24 2 HYDRAULIC DIAGRAM UNIT DRIVE...

Page 107: ...2 F7 W158007 05 90 M M 1 ORS x 7 8 SAE 8 F8 W158007 07 90 M M 1 3 16 ORS x 1 1 16 SAE 1 F12 4132734 90 M M 1 1 16 SAE x 1 BARB 1 F15 W158067 02 FTG BLKHD M M 1 ORS 2 F20 W69055 01 90 BLKHD M M 11 16 O...

Page 108: ...RANSOMES HR3806 PARTS MANUAL Parts 74 24 3 HYDRAULIC DIAGRAM STEERING LIFT...

Page 109: ...BARB 3 F14 W158067 01 FTG BLKHD M M 11 16 ORS 4 F16 158067 04 FTG BLKHDORS ORS 1 F17 2690019 01 FITTING ORSSTR STEM 2 F19 58026 01 3 WAY CONNECTOR 3 8 2 F20 W69055 01 90 BLKHD M M 11 16 ORS 5 F24 W690...

Page 110: ...RANSOMES HR3806 PARTS MANUAL 25 1 ELECTRICAL DIAGRAM MAIN HARNESS PRE 2006...

Page 111: ...RANSOMES HR3806 PARTS MANUAL 25 1 ELECTRICAL DIAGRAM MAIN HARNESS PRE 2006...

Page 112: ...sure Switch 28 4126806 Fuel Pump 29 008244740 Glow Plug Relay 30 Back Start 31 Ex Kubota Glow Plugs 32 2218226 Cutter Deck Valve 33 2218046 FuelLevelSender 34 008244690 StarterRelay 35 008230330 Batte...

Page 113: ...ilter Switch 61 008244660 Accessory Relay 62 FrontLampsGround 63 FrontLampsConnector 64 008244553 FlasherUnit 65 Fuse Holder No 3 66 Connector to Main Harness 67 Brake Light Switch 68 Connector to Mai...

Page 114: ...RANSOMES HR3806 PARTS MANUAL Parts 80 25 2 ELECTRICAL DIAGRAM MAIN HARNESS POST 2006...

Page 115: ...0 Amp LH Side Lights 1 7E 008233164 Fuse 10 Amp Hazard Lights 1 7F 008233164 Fuse 10 Amp Indicators 1 8A 008244553 FlasherUnit 1 8B 008244700 Relay 1 2 Size Cen Deck 1 8C 008244700 Relay 1 2 Size Cutt...

Page 116: ...RANSOMES HR3806 PARTS MANUAL Parts 82 25 2 ELECTRICAL DIAGRAM MAIN HARNESS POST 2006...

Page 117: ...ELECTRICAL DIAGRAM MAIN HARNESS POST 2006 25 2218226 Valve FrontDeck 1 27 4126806 Pump Elect Fuel 1 28 008296040 Switch WaterTemp 1 PerkinsNo 385720231 29 W108208 Parking Brake Switch 1 30 W38382 Swit...

Page 118: ...RANSOMES HR3806 PARTS MANUAL 25 3 ELECTRICAL DIAGRAM CONSOL HARNESS...

Page 119: ...RANSOMES HR3806 PARTS MANUAL 25 3 ELECTRICAL DIAGRAM CONSOL HARNESS...

Page 120: ...se 10 Amp Glow Plug Relay 008233164 Fuse 10 Amp Beacon 15 Fuse Holder No 2 008233180 Fuse 20 Amp Accessory 008233180 Fuse 20 Amp Air Seat 008233180 Fuse 20 Amp Heated Jacket 44 008244640 Seat Delay Mo...

Page 121: ...rningLampLens 85 008295630 Oil Pressure Warning Lamp Lens 86 W178092 03 TemperaturGauge 87 W178092 04 FuelGauge 89 BeaconIndicatorLamp 90 Cutter Deck Switch Connector 91 Cutter Deck Switch Lamp Connec...

Page 122: ...RANSOMES HR3806 PARTS MANUAL Parts 88 3 26A DECALS COVERS...

Page 123: ...ated RANSOMES HR3806 PARTS MANUAL Parts 89 IDL141 Kit Decal Badges Logos 1 4130065 Decal RansomesLHSwoosh 1 2 4130066 Decal RansomesRHSwoosh 1 3 4124185 Decal RansomesEmblem 1 4 4125605 Decal 10 Ranso...

Page 124: ...RANSOMES HR3806 PARTS MANUAL Parts 90 26B DECALS MACHINE...

Page 125: ...Noise 105dB 1 2 009239810 Label UK Seat Plate 1 5 4118415 Decal Coolant hazard 1 8 009034880 Decal Fan 1 9 009034900 Decal Belt 1 10 009034890 Decal Bystander Warning 1 11 009034910 Decal Instructions...

Page 126: ...RANSOMES HR3806 PARTS MANUAL Parts 92 27 CUTTING DECK 152cm 60 REAR DISCHARGE...

Page 127: ...am AR 23 451030926 Bolt Hex 5 8 18 x 4 1 2 4 24 64188 40 1 2 X 2 5 8 Clevis Pin 2 25 46335 ShaftAsm Roller 5 26 2198153 Roller 3 7 27 W146067 Wldmt RollerShaft 1 28 MBF1931A 7 Wldmt Deck 1 29 2216071...

Page 128: ...RANSOMES HR3806 PARTS MANUAL Parts 94 28 CASTER WHEELS...

Page 129: ...13 Lubricator M6Str 1 5 MBF1938 Asm Yoke 11 00 Tyre 1 6 452438 Nut hex M12 Flng Nyloc 1 7 4118873 Bolt crg M12 X 170 1 11 469009601 Quick Pin 1 12 MBG5426 Collar 1 266X2X 250 1 13 MBG5427 Collar 1 266...

Page 130: ...RANSOMES HR3806 PARTS MANUAL Parts 96 29 SPINDLE ASSEMBLY...

Page 131: ...or M6X90Deg 1 7 143030 Spindle 1 8 143032 Spacer Bearing 1 9 001791189 Snap Ring 1 250 1 10 143031 Spacer Seal 1 11 148071 01 V RingV 60a 2 12 450944 Scrw set M4 X 10 Cup Pnt 2 13 142108 7 Cap Spindle...

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Page 134: ...n at all our manufacturing locations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support RansomesJacobsenL...

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