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Positive Displacement Pump  - Operation 

LN-9415-01 

14 

DLC COATED NON-FLUSHABLE PUMP SERVICE

 

MODELS COVERED: 

A13619-00 .3 cc/rev  A13621-00 1.8 cc/rev 

A13620-00 .6 cc/rev  A13635-00 3.0 cc/rev

 

PUMP DISASSEMBLY 

1.  Carefully press out the alignment pins.  

2.  Unscrew item #1 (the 6 M6 bolts) from the 

bottom of the pump. 

3.  Remove the top plate (#14) carefully with 

drive shaft and gear. 

4.  To remove the drive shaft (#8) with gear 

(#5), remove circlip (#6), slide gear off, 
remove key, then remove second circlip.  
Shaft will slide out though shaft seal (#15). 
Note: it will only slide out in one direction. 

5.  Remove the center plate (#9) carefully. 

6.  Slide drive gear off of shaft. 

7.  Pull seal (#15) from front plate (use seal 

puller or drive from opposite side). Be 
careful not to damage the pump bore dur-
ing removal. 

Please Note: 

Driven shaft (#4) is fixed in the 

body and cannot be removed. 

(DO NOT AT-

TEMPT TO REMOVE THE FIXED SHAFT!) 

PUMP CLEANING PROCESS 

1.  All parts should be cleaned with a suitable 

cleaning agent. 

(CLEANING WITH 

ABRASIVE MATERIALS WILL DAMAGE 
THE PUMP AND VOID WARRANTY!)

 

2.  Discard all used O-rings (#10) and replace 

during reassembly. 

3. 

Pump plates should  be dried with lint free 
towel and lubricated before reassembly 
with wet-sol or equivalent material.

 

FIGURE 1-1 EXPLODED PUMP VIEW 

15 

Summary of Contents for RCS Series

Page 1: ...eries A13619 00 0 3 cc rev A13620 00 0 6 cc rev A13621 00 1 8 cc rev A13635 00 3 0 cc rev IMPORTANT Before using this equipment carefully read all SAFETY PRECAUTIONS starting on page 1 and all instruc...

Page 2: ...Positive Displacement Pump LN 9415 01 N O T E S...

Page 3: ...ONS 7 SPECIFICATIONS 7 8 INSTALLATION 9 GENERAL INFORMATION 9 SYSTEM STARTUP 9 OPERATION 10 PRINCIPLE OF OPERATION 10 SERVICE PARTS 11 DISASSEMBLY FLUSHABLE 11 REASSEMBLY FLUSHABLE 12 PARTS LIST FLUSH...

Page 4: ...make such variations inevitable Compare this manual with your system instal lation drawings and appropriate Ransburg equipment manuals to reconcile such differ ences Careful study and continued use o...

Page 5: ...used for general cleaning must have a flash point at minimum of 5 C 9 F greater than the ambient temperature It is the end users responsibility to insure this condition is met Spray booth ventilation...

Page 6: ...described in the corresponding section of the equipment manual Protection against inadvertent arcing that is capable of causing fire or explosion is lost if the current over load sensitivity is not p...

Page 7: ...d Rubber soled insu lating shoes should not be worn Grounding straps on wrists or legs may be used to assure adequate ground contact Operators must not be wearing or carrying any ungrounded metal obje...

Page 8: ...must be located outside Class I or II Division 1 and 2 hazardous areas in accordance with NFPA 33 and EN 50176 Turn the power supply OFF before working on the equipment Test only in areas free of flam...

Page 9: ...The chemical re action caused by these solvents reacting with aluminum can be come violent and lead to an equipment explosion Aluminum is widely used in other spray application equipment such as mater...

Page 10: ...with a 22 337 by pass valve provides faster color changes and minimizes solvent usage WATER BASED APPLICATIONS The DLC pumps can be used in waterborne applications overall It is highly recommended tha...

Page 11: ...440B 440B 440B 440B Shaft Gear Material 440B 440B 440B 440B 440B 440B 440B Hardness DLC Vickers 2500 2500 2500 2500 2500 2500 2500 Working Pressure max PSI 300 300 300 300 300 300 300 Input pressure...

Page 12: ...specified torque settings INSTALLATION RCS RESIN PUMP MOUNTED ILLUSTRATION MAX TORQUE FOR MOUNTING BOLTS 17 LB FT 23 N m Note TORQUE REQUIREMENTS AND TIGHTENING PROCEDURES HAVE THE SAME TORQUE SPECIF...

Page 13: ...of pump generally used for the transfer and metering of liq uids The gear pump is a precision machine with extremely tight fits and tolerances and is capable of working under high differential pressur...

Page 14: ...ide gear off of shaft 7 Pull seal 10 from front plate use seal puller or drive from opposite side Be careful not to damage the pump bore dur ing removal Please Note Driven shaft is fixed in the body a...

Page 15: ...aft on bottom plate 4 Install middle plate 4 5 Install drive shaft and gear 6 into bot tom plate assembly 6 Install O rings 8 9 into grooves on top of plate 7 Assemble top plate 3 onto pump as sembly...

Page 16: ...KIT CHART B BELOW 7 1 KEYWAY N A 8 2 A13790 00 O RING INCLUDED IN A13790 KIT 9 2 A13790 00 O RING INCLUDED IN A13790 KIT 10 1 22 315 SEAL RADIAL INCLUDED IN A13790 KIT SEE FIGURE 1 4 EXPLODED PUMP VIE...

Page 17: ...it will only slide out in one direction 5 Remove the center plate 9 carefully 6 Slide drive gear off of shaft 7 Pull seal 15 from front plate use seal puller or drive from opposite side Be careful no...

Page 18: ...nstall circlip on drive shaft closest to front plate 5 Install key 7 Slide on drive gear 5 and install second circlip 6 Install a new O ring 10 on bottom plate and top plate in appropriate O ring groo...

Page 19: ...PLATE CENTER SEE KIT CHART A BELOW 10 2 A13791 00 O RING INCLUDED IN A13791 KIT 11 12 13 14 PLATE TOP N A 15 1 22 383 SEAL RADIAL INCLUDED IN A13791 KIT SEE FIGURE 1 2 EXPLODED PUMP VIEW NON FLUSHABL...

Page 20: ...gear binding Maintain the fluid filters according to the instructions from the filter manufacturer If repeated disassembly and cleaning for removal of solids and particu lates occurs inspect the entir...

Page 21: ...chase WRAPPING THE APPLICATOR ASSO CIATED VALVES AND TUBING AND SUPPORTING HARDWARE IN PLASTIC SHRINK WRAP OR ANY OTHER NON APPROVED COVERING WILL VOID THIS WARRANTY RANSBURG S ONLY OBLIGATION UNDER T...

Page 22: ...e Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance 320 Philips Ave Toledo Ohio 43612 1493 Telephone toll free 800 233 3366 Fax 419 470 2233 www ran...

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