Rans COYOTE II S-6ES Technical Manual Download

Page: 1 / 341

Summary of Contents for COYOTE II S-6ES

Page 1: ......

Page 2: ......

Page 3: ......

Page 4: ......

Page 5: ......

Page 6: ......

Page 7: ...e Gear Tail Wheel 03 Floorboard Rudder Pedals 04 Control Stick 05 S 1 Firewall 06 Aileron Flaps 07 Seat Seat Belt 08 Tailcone 09 Doors 010 Tail 011 Brakes 012 Engine Mount 013 Engine 014 Instrument Pa...

Page 8: ...625 0069 actech rans com Parts Department 785 625 6346 When calling Technical Support please have the following ready Aircraft Model Serial Number Engine Model Your Aircraft Assembly Manual Note Pleas...

Page 9: ...Electronic Protractor Utility knife Hole saw Files 1 8 Countersink Power Tools Electric hand drill Dremel Soldering gun or Hot Knife CD MP3 Player Small electric grinder Acrylic Foam Tape double side...

Page 10: ...Local Avionic shops can wire your avionic harnesses for you Wells Aircraft does the wiring harnesses for the RANS Fleet Contact George at 620 663 1546 for details WELLS AIRCRAFT P O BOX 858 HUTCHINSO...

Page 11: ......

Page 12: ......

Page 13: ......

Page 14: ...cations CLECOS Included in your kit is a supply of clecos These are temporary fasteners that will be used to hold things together while fitting and drilling A Cleco Plier is also included to install a...

Page 15: ......

Page 16: ......

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ......

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ......

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ......

Page 33: ......

Page 34: ......

Page 35: ......

Page 36: ......

Page 37: ...o thesockets onthefuselage until themarked ringcenters intheupper pre drilled holeinthegear fegsocket SeeFIGURE 02 O2 IMPORTANT Thegearlegsmustbecentered onthemarked holein theirsocket lt maybenecessa...

Page 38: ...URE0243 NOTE Aligningthe gearlegs requiresthe fuselage to bein thetaxi position HINT Temporarily installthewheels andblockthefuselage to the sameheight thenrcmovethewheels for setting thegear FIGURE O...

Page 39: ...vention butnotgreased Theroller bearings shouldbecleaned driedandthenpacked with suitable grease Packing grease without firstremoving theoilwilldilute thewheelgrease causing itto runoutpastthesealandn...

Page 40: ...ly Rotate thewheelbackandforthwhile tightening thenuttohelpseatthebearings Whenallplayis outoftheassembly andthervheel rotates freely tighten to thene castle slotandinsefi thecotter pin The rubber sea...

Page 41: ...ain gearassembly ltiseasier tofitanddrillthegearlegsbefore thefuselage fabriccovering isapplied 2 Place thefuselage onasetofsawhorses orother suitable worksurface Measure down ontheforward sideof each...

Page 42: ...orks well Bothgearlegsshould measure equallength froma common point onthefuselage SeeFIGURE 02A 03 lfadjustments need tobemadetogearleglength remove material fromthetop ofthelonger gearleg FIGURE O2A...

Page 43: ...ings should becleaned dried andthenpacked with suitable grease Packing grease without firstremoving theoilwilldilute thewheelgrease causing itto runoutpastthesealandnotlubdcate properly Slipthebearing...

Page 44: ...embly Rotate thewheelbackandforthwhile tightening thenutto helpseatthebearings Whenallplayis outoftheassembly andthewheelrotates feely tighten tothene castle slotandinsert thecotter pin The rubber sea...

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ......

Page 50: ......

Page 51: ......

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ......

Page 58: ......

Page 59: ......

Page 60: ......

Page 61: ......

Page 62: ......

Page 63: ......

Page 64: ......

Page 65: ......

Page 66: ......

Page 67: ......

Page 68: ......

Page 69: ......

Page 70: ......

Page 71: ......

Page 72: ......

Page 73: ......

Page 74: ......

Page 75: ......

Page 76: ......

Page 77: ......

Page 78: ......

Page 79: ......

Page 80: ......

Page 81: ......

Page 82: ......

Page 83: ......

Page 84: ......

Page 85: ......

Page 86: ......

Page 87: ......

Page 88: ......

Page 89: ......

Page 90: ......

Page 91: ......

Page 92: ......

Page 93: ......

Page 94: ......

Page 95: ......

Page 96: ......

Page 97: ......

Page 98: ......

Page 99: ......

Page 100: ......

Page 101: ......

Page 102: ......

Page 103: ......

Page 104: ...ls from running off the wing onto the door 2 During flight always latch the forward safety catch 3 When the door is closed position the door handle so it is in the rub block middle dent 4 Open the doo...

Page 105: ...ough the Back Interior panel 4 After the wings have been attached Bolt the doors to the fuselage hinges 5 Remove the locking caps from the Gas Spring ends IMPORTANT The Cylinder portion of the Gas Spr...

Page 106: ...sset to 30 Layoutthe frame work of the vertical stabilizeron a flat work surface Position each gusset and drill out the corresponding hole in each tube to 30 Clecoeachgusset in place Usinga 30 drill b...

Page 107: ...TOP TUBE TO CONTOUR WITH SPAR 6 4 2 6 Straighten vertical stabilizer ribs with fluting pliers Drill 40 tang rib holes to 30 Rivet Attach Tangs to ribs Refer to parts pagefor orientation Locate upper a...

Page 108: ...from the raw stock provided Referto the parts manual Remove one clecoed lower aft gusset Contour the lower aft end of the braceto fit into the corner formed bythe Spreader Tube andthe Trailing EdgeSp...

Page 109: ...end of the bottom ribto I 1 Align the forward attach holein the spreader tube with this hole in the bottom rib Using a 30 bit transfer drill through the pre drilled holes in the bottom rib into the sp...

Page 110: ...s it rests inthe bottom of the pocket Lacethe rope as shown in FIGURE 011 11 HINT Use a hot knife to melt the lacing cord tips into a flat needle shape for easier insertion into the slots Tension the...

Page 111: ...ge spar See FIGURE 011 12 Fabricate the tool shown in FIGURE011 12A Usethis tool to installthe forward attach bolt through the belly lacing inthefuselage skin This completes the vertical stabilizer as...

Page 112: ...co the 90 gusset to the top side of the outboard end of the spar Cleco the 73 gusset to the top side of the inboard end of the spar When attaching the gussets make sure they are oriented properly so t...

Page 113: ...en horizontal stabilizer ribs with fluting pliers Drill 40 tang rib holes to 30 Rivet attach tangs to ribs Refer to parts pagefor orientation Locate inner and outer ribs within horizontalstabilizer or...

Page 114: ...Select the tail cables and hardware and bolt these in place as shown in the parts drawing The cables should be adjusted so that the horizontal stabilizer is level Use the wings as a reference The ten...

Page 115: ...f the elevators They should beflat across each other and not one loweror higher than the other The AFT 314 X 058X 314 aluminumtube that was slipped over the 518 push pull tube during Control Stick Ass...

Page 116: ...re the bottom side of the stabilizer Slip the small stainless steel lacing wire into the sleeves in the cover Layout and use a hot knife to make 1116 x 5116 slots as shown in Figure 011C 01A Tie the l...

Page 117: ...FIGURE 01IC 01B 0201lola msw 09 26 06...

Page 118: ...nd Figure011C 02A for covering of the elevators Fabricatethe Brace Installation Tool shown on FIGURE OllC 02A The Brace Installation Tool may also be rented from RANS Contact RANS Parts Departmentfor...

Page 119: ...2A RANS BRACE INSTALLATION TOOL LIPS TO BRACE STRAP STEEL HINT TOOL IS AVAILABLE FROM RANS CONTACT PARTS DEPARTMENT CLIP IS FABRICATED FROM A 5 8 X 058 TUBE WELDED TO STRAP AT APPROX 20 ANGLE 020110ta...

Page 120: ......

Page 121: ...fly straight Consider these factors when rigging offset You ll know it s not the engine angle if the offset exceeds 5 8 of an inch IMPORTANT The firewall engine bolts must have 3 threads or more show...

Page 122: ......

Page 123: ......

Page 124: ......

Page 125: ......

Page 126: ......

Page 127: ......

Page 128: ......

Page 129: ......

Page 130: ......

Page 131: ......

Page 132: ......

Page 133: ......

Page 134: ......

Page 135: ......

Page 136: ......

Page 137: ......

Page 138: ......

Page 139: ......

Page 140: ......

Page 141: ......

Page 142: ......

Page 143: ......

Page 144: ......

Page 145: ......

Page 146: ......

Page 147: ......

Page 148: ......

Page 149: ......

Page 150: ...her Lexan surfaces we recommend a soft terry cloth and a cleaner madefor plastic We use a product called Brillianize It is available from RANS or any large aircraft supply company The big no no is nev...

Page 151: ...on the Station 3 top cross tube Position the center rib and transfer drill through the forward tab into the rib and Cleco Locate and drill a I 1 hole in the center of the flattened portionon the aft e...

Page 152: ...windshield and skylight panels arejoined together with two mating strips Pre drillthe matingstrips as shown in FIGURE 019 06 Note that the center set of holes should be located to pick up the center...

Page 153: ...II 11 EVERY 2 3 4 TO II EACH OUTE R RIB MD2580 REV B 7 Lay out and pre drill 30 holes in the Z strips as shown in FIGURE 019 07 FIGURE 019 07 4 3 4 4 3 4 4 3 4 1 2 1 4 TYPICAL 3 4 FLANGE RADIUS CORNE...

Page 154: ...rough the windshield into the remaining holes ineach tab and Cleco in place FIGURE 019 08 TRANSFER DRILL 11 q CLECO WINDSHIELD OUTER PRE DRILLE 11 HOLES 9 Layout and drill holes in the Skylight Trim S...

Page 155: ...at the edge of the windshield is 1 32 forward of centerline of the door frame tube Refer to FIGURE 019 011 FIGURE 019 011 12 Mark where the top and middle ribs lay underthe Lexanwith a marker Trim the...

Page 156: ...ld Down Strip length as needed to clear the strips Layout and drill holes in the Skylight Hold Down Strip per FIGURE 019 015 Trim the ends of the Strip Repositionthe strip and transfer drill 30 intoth...

Page 157: ...016 FIGURE 019 016 RIVET INTO Z STRIP ONLY DO NOT DRILL OR RIVET INTO FUSLAGE STRUCTURE 17 Apply 112 black foam tape to the top of each rib Apply the 318 x 112 foam strip to the lower outer edge of t...

Page 158: ......

Page 159: ......

Page 160: ......

Page 161: ......

Page 162: ......

Page 163: ......

Page 164: ......

Page 165: ......

Page 166: ......

Page 167: ......

Page 168: ......

Page 169: ...holeat 22 6 fromtheroot Markspars Left Right Tip Root and Fwd Aft for easier identification 3 Drilloutthecenter holeoftheLeading EdgeSparDoubler to 11 Clecoa LongWingChannet tothe Leading EdgeSparDou...

Page 170: ......

Page 171: ......

Page 172: ...est drill in a scrap piece of aluminum for proper fit IMPORTANT The bushings may also need to be trimmed in length if the Strut Attach Plate is held away from the spar when bolted Be sure to make Righ...

Page 173: ......

Page 174: ......

Page 175: ......

Page 176: ......

Page 177: ......

Page 178: ......

Page 179: ......

Page 180: ...ribs Do this for all ribs Mark the top centerline of each rib in the nose area This centerline will be used for alignment 3 Separate into Right Hand Left Hand ribs 4 Rivet the 3 Rib Gusset to the outb...

Page 181: ...n O u L L L c a o U o o q g r u o a L o 6 i i o P c o o J J P P a O C J O C v v a l O f n rl _ _ t _ h o o q o l o o L J L J o Q z o c V V L n T L _ d 3 t t 3 i E o C N F s1 ua_c o FIGUREO22D O6 02022...

Page 182: ......

Page 183: ...l l c r l o l r F I I l l 3 l l l 3 1 l l t E t I l l l l l l a l o l l l n l i l l l c o l l l o t t l s r l l l l o l l t q t l t R t l l r I l l o o l t t l l l l t t l I t t l l l l l l e rllll t...

Page 184: ......

Page 185: ......

Page 186: ......

Page 187: ...ng Edge Wrap Transfer drill 30 the remaining holes between ribs Dimple the 3 holes betweenribswith a 118 dimplingdie Modifyan additionalShort Rib Stringer s inboardendto fit on top of Rib 12 See FIGUR...

Page 188: ...tringerto clearthe fuel tank Startat theroot and rivet the stringers to the ribs HINT Slightly flex Rib 3 to allow access for riveting rivet the clip to the Aft Spar when complete IMPORTANT Stick a 7...

Page 189: ...Wing 25 From the sealed domed end of the Static Tube measure 4 and cut the excess length off Insertthe Static Tube into the inboard most hole It extends into the leading edge spar 1 112 Position the...

Page 190: ...itotTube must extend out of the Leading Edge Spar at least 8 When folding wings the PitotTube can be pushedintowing with 114 extended HINT Cuta 1 4 lengthof clear fuel line Slip it over the Pitot Tube...

Page 191: ......

Page 192: ......

Page 193: ...to the outboard end of the wing The Wing Tip should extend 1 2 past the mounting holes in the Upper Lower Tip Skins HINT Measure 1 from the lines marked on the tape Be sure the top of the Wing Tip is...

Page 194: ......

Page 195: ......

Page 196: ......

Page 197: ......

Page 198: ......

Page 199: ......

Page 200: ......

Page 201: ......

Page 202: ......

Page 203: ......

Page 204: ......

Page 205: ......

Page 206: ......

Page 207: ......

Page 208: ......

Page 209: ......

Page 210: ......

Page 211: ......

Page 212: ......

Page 213: ......

Page 214: ......

Page 215: ...installed secured Longeron Fairings Installed Horz Stab Brace Tube Upper Station 6 Top and Bottom Gussets riveted Diagonal Tailcone Cables Bolted with 1 8 tubing anti chaff at cable intersections Sta...

Page 216: ......

Page 217: ......

Page 218: ......

Page 219: ......

Page 220: ......

Page 221: ......

Page 222: ......

Page 223: ......

Page 224: ......

Page 225: ......

Page 226: ......

Page 227: ......

Page 228: ......

Page 229: ......

Page 230: ......

Page 231: ...L WEIGHT NOSE WHEEL BAGGAGE AFT BAGGAGE WING TANKS 18 GAL TOTAL MOMENTS TOTAL WEIGHT MAIN RH MAIN LH 6 7 5 4 PILOTS 2 3 1 ITEM 50 LBS MAXIMUM BAGGAGE WEIGHT 90 105 78 78 ARM 26 72 72 951 66110 TOTAL B...

Page 232: ...EEL BAGGAGE AFT BAGGAGE 4 5 7 6 1 2 4 3 5 7 6 340 50 31 1014 30 WEIGHT 50 LBS MAXIMUM BAGGAGE 30 LBS MAXIMUM BAGGAGE TOTAL ITEM C G TOTAL C G 1014 72 TOTAL 226 90 105 72 TOTAL 226 55 5 ARM 55 5 72165...

Page 233: ......

Page 234: ...is the filler cap closed 13 Repeat Step 5 14 Repeat Step 4 15 Repeat Step 3 16 Repeat Step 3 17 Repeat Step 2 18 Check the cockpit over Are the seat adjusted Move the sticks Is everything moving as i...

Page 235: ...s on If siphoning occurs shut off the opposite tank ENGINE OPERATIONS Provided with the aircraft is an engine manual authorized by the engine distributor This is a well written manual explaining many...

Page 236: ...replaced every 25 hours CLOGGED AIR FILTER Spit back the tendency at low RPM s for the engine to throw fuel out of the carb and into the air filter causes the engine oil to eventually clog the filter...

Page 237: ...uretor and Throttle Quad Check for Position 90 degrees to cylinder Clamp tightness Throttle and Choke cable wear Smooth Throttle and Choke action Loose or missing bolts or screws General condition Muf...

Page 238: ...land The point at which to flare is critical A good way to land the first time is to plant the mains first Get established over the runway at 55 mph plus about 2 feet off the ground Once things are s...

Page 239: ...w 4 000 RPM Chandelles Lazy Eights Spins up to 3 turns at low power settings and without flaps only ALL AEROBATIC MANEUVERS EXCEPT THOSE APPROVED ARE PROHIBITED ASI MARKINGS SPORT WING Use the provide...

Page 240: ...Jamming of the controls may result Always wear the safety belt and shoulder harness to be sure these also do not interfere with the controls CHECK THE CARBURETOR during pre flight for clamp security...

Page 241: ...such approaches be wary of this LANDING WITH FLAPS Maintain at least 45 to 50 mph with full flaps and a constant glide slope in a nose low attitude Fly down to the runway then level off at 2 to 3 fee...

Page 242: ...his method works fine for a few miles like to the flying site but is not suited for long hauls DISASSEMBLY FOR TRANSPORT The distance terrain weather and type of trailer will determine how much disass...

Page 243: ...lect inside the elevator push pull tube This will rust away the elevator yoke and corrode the push pull tube also Even leaving the plane in the rain can allow moisture to collect in the elevator yoke...

Page 244: ...ntional Entry requires full deflection of elevator and rudder and must be held in full deflection The spin s rotation is approximately 80 degrees nose down with rotation through the center mass almost...

Page 245: ...ings and pistons every 50 hours Sounds tough but it is not bad if you are careful and easier than fixing airframes Use an aluminum scraper and be careful when removing the rings not to bend them it ge...

Page 246: ...aners on plumbed 12 Plugs gapped torqued 13 Throttle oiler cables set up properly 14 Fuel pump on plumbed 15 Nose wheel inflated collar pinned FIREWALL AFT 1 Windshield Z s installed 2 Center brace in...

Page 247: ...tic RPM would render an in flight RPM just below red line with the throttle fully open at sea level A high static RPM may indicate that the propeller is pitched too finely the blades take too small a...

Page 248: ...start This will depend largely on the specifics of the engine fuel ignition and electrical systems he has installed Again a straightforward logically flowing checklist should be developed that address...

Page 249: ......

Page 250: ......

Page 251: ......

Page 252: ......

Page 253: ......

Page 254: ......

Page 255: ......

Page 256: ......

Page 257: ......

Page 258: ......

Page 259: ......

Page 260: ......

Page 261: ......

Page 262: ......

Page 263: ......

Page 264: ......

Page 265: ......

Page 266: ......

Page 267: ......

Page 268: ......

Page 269: ......

Page 270: ......

Page 271: ......

Page 272: ......

Page 273: ......

Page 274: ......

Page 275: ......

Page 276: ......

Page 277: ......

Page 278: ......

Page 279: ......

Page 280: ......

Page 281: ......

Page 282: ......

Page 283: ......

Page 284: ......

Page 285: ......

Page 286: ......

Page 287: ......

Page 288: ......

Page 289: ......

Page 290: ......

Page 291: ......

Page 292: ......

Page 293: ......

Page 294: ......

Page 295: ......

Page 296: ......

Page 297: ......

Page 298: ......

Page 299: ......

Page 300: ......

Page 301: ......

Page 302: ......

Page 303: ......

Page 304: ......

Page 305: ......

Page 306: ......

Page 307: ......

Page 308: ......

Page 309: ......

Page 310: ......

Page 311: ......

Page 312: ......

Page 313: ......

Page 314: ......

Page 315: ......

Page 316: ......

Page 317: ......

Page 318: ......

Page 319: ......

Page 320: ......

Page 321: ......

Page 322: ......

Page 323: ......

Page 324: ......

Page 325: ......

Page 326: ......

Page 327: ......

Page 328: ......

Page 329: ......

Page 330: ......

Page 331: ......

Page 332: ......

Page 333: ......

Page 334: ......

Page 335: ...ATOR 2 BLADE TYPE FUSES 6 SAFETY WIRE RADIATOR DRAIN VALVE AND THROTTLE CABLES 3 SEALANT USE SILICONE 7 SEALANT USE SILICONE 4 STARTER SOLENOID 8 STAND OFFS ARE HANDY TO ROUTE WIRE BUNDLES I ENGINEER...

Page 336: ...2 INSTALLATION 80 100 HP OIL COOLER INSTALLATION 1 LOC TITE ALL OIL COOLER MOUNTING 3 ANTI CHAFE USE COOLANT HOSE SCRAP 2 FOAM RUBBER PADS COOLER I ENGINEER KIT MANUALS S6ES S6 ES_912_INSTALLPICS DOC...

Page 337: ...CHOKE WIRE 3 LOC TITE SCREWS 4 BRAKE FLUID RESERVOIR 5 FILLER TEE 6 FUEL FILTER 7 HEATER WRAP 8 BLEEDER SCREW BEHIND HOSE 9 FIRESLEEVE ON FUEL LINE IS A GOOD IDEA 10 COOLANT OVERFLOW TUBE I ENGINEER K...

Page 338: ...ES 912 INSTALLATION 80 100 HP LANDING LIGHT INSTALLED ON 912 1 ECONO LANDING LIGHT FROM WAL MART BLAZER PROJECTOR BEAM FOG LAMP SYSTEM C4072K I ENGINEER KIT MANUALS S6ES S6 ES_912_INSTALLPICS DOC msw...

Page 339: ...TION 80 100 HP 1 CLEARANCES ARE TIGHT SOME DIMPLING OF EXHAUST TUBE MAY BE REQUIRED 2 1 8 DIAMETER STAINLESS STEEL RIVET SECURES OIL TANK MOUNT IN POSITION I ENGINEER KIT MANUALS S6ES S6 ES_912_INSTAL...

Page 340: ...6ES 912 INSTALLATION 80 100 HP 1 VENTURI BULB 3 COOLANT OVERFLOW BOTTLE 2 METAL OVERFLOW TUBES 4 MUFFLER MOUNT NOTE CHANNEL FLANGE POSITION I ENGINEER KIT MANUALS S6ES S6 ES_912_INSTALLPICS DOC msw 10...

Page 341: ...S 6S S 6ES 912 INSTALLATION 80 100 HP 1 RIVET HOLDS POSITION OF CLAMP 2 MUFFLER IS CLOSE BUT WILL CLEAR I ENGINEER KIT MANUALS S6ES S6 ES_912_INSTALLPICS DOC msw 10 25 05...

Search results

Summary of Contents for COYOTE II S-6ES

Reviews:

Related manuals for COYOTE II S-6ES

Brands by name

Popular brands

Rans COYOTE II S-6ES, Technical Manual

Search results

Summary of Contents for COYOTE II S-6ES

Reviews:

Related manuals for COYOTE II S-6ES

Brands by name

Popular brands