Rankin UBGS Operator'S & Parts Manual Download Page 6

    

Instruction Manual

 

UBG

 

 Round bale grapple 

 1 hydralic cylinder 

UBG2C

 - Round bale grapple 

 2 hydralic cylinder

 

UBGS 

- Round bale grapple SMART 

USBG

 

 Square bale grapple

 

Page 

5

 z 

35

 

2. Operating safety rules

2.1 User safety 

The  grapple  may be operated  exclusively by  adults  who have familiarized  themselves  with  its 
operation  and  who  have  read  this  Instruction  Manual  and  have  suitable  qualifications. 
When operating the grapple you should take all safety precautions, in particular: 

Observe general regulations relating to health and safety at work apart from keeping to
the recommendations included in this Instruction Manual.

Follow the safety instructions of the warning symbols attached to the machine.

Never permit other persons than the operator to drive the vehicle which operates the
grapple and do not allow other people to stay in the vehicle or on the machine during its
operation.

The grapple may be operated only by a person who is authorized to drive a vehicle with
the grapple attached, in accordance with the manufacturer's recommendations.

The work-stand of the operator during work with the grapple is the cabin of the vehicle
to which the grapple is attached.

Please remember that there are a lot of places which can cause personal injury (sharp
edges,  protruding  construction  elements  etc.)  on  the  grapple.  When  operating  it  you
should  be  particularly  careful  when  you  move  near  the  above  critical  places,  and  you
absolutely must use personal protective equipment, such as:

- protective clothing,
- protective gloves,
- protective shoes
- protective helmet

Transport of persons and objects other than  fodder bales the grapple is intended for is
strictly forbidden.

It is forbidden to operate the grapple by  unauthorised persons who have not read this
Instruction Manual.

An operator who operates the grapple must be equipped with first-aid-kit containing first
aid measures together with instructions of their use.

When working with loose materials it is necessary to wear protective clothing suitable for
the material being transported, in particular: rubber boots, gloves, overall, cap and half-
mask.

In case of poisoning or infection you should immediately contact the physician.

When  you  drive  the  vehicle  with  the  grapple  not  operated  you  should  keep  safety
transport clearance 

 min. 0.3 m.

Transport speed should be adjusted to the condition of road surface. It should not exceed
8km/h.

Summary of Contents for UBGS

Page 1: ...BALE GRABBERS OPERATOR S PARTS MANUAL Models UBGS USBG UBG USBG2C...

Page 2: ...e transportation charges prepaid This warranty shall not be interpreted to render us liable for injury or damages of any kind or nature direct consequential or contingent to person or property This wa...

Page 3: ...anufacturer In case the machine is resold or made accessible to a third party you should enclose the Instruction Manual together with the Declaration of Conformity for the machine All the rights to th...

Page 4: ...ing grapple operation 10 3 Intended use of the machine 11 4 Machine description 12 4 1 Equipment and accessories 13 4 1 1 Basic 13 4 1 2 Auxiliary 13 4 2 Technical specification 14 4 3 Forces acting o...

Page 5: ...n this Instruction Manual safety precautions which should be undertaken in order to minimise or avoid the risks are listed This Instruction Manual also contains the rules of proper grapple use and exp...

Page 6: ...rk with the grapple is the cabin of the vehicle to which the grapple is attached Please remember that there are a lot of places which can cause personal injury sharp edges protruding construction elem...

Page 7: ...icle wheels Before you start any activity connected with preparation assembly disassembly or adjustment you should stop the engine switch off the drive make the vehicle immobile and wait until all mov...

Page 8: ...grapple hydraulic system with the vehicle should only be done with the vehicle engine turned off with hydraulic pressure in the grapple and vehicle hydraulic systems released Upon receiving and transp...

Page 9: ...should be stored on flat paved surface under a roof in places protected against unauthorised persons and animals and in a way eliminating the risk of accidental injury In case of failure you should i...

Page 10: ...ion key before starting service works or repairs C 2 7 1 5 1 Don t take a seat close to lift links during controlling the fork C 2 1 1 2 Keep safe distance from suspended boom or bucket C 2 30 1 7 Kee...

Page 11: ...achine wearing personal protective equipment protective helmet glasses familiarizing with the Instruction Manual 5 Sharp dangerous edges Protruding machine construction parts use of manual tools Finge...

Page 12: ...s transport All types of grapples have hydraulic control system which after connecting it enables smooth control of their operation from the vehicle operator s cabin Meeting the requirements concernin...

Page 13: ...are as follows TUZ I TUZ II TUZ III TUZ IV hitch types EURO hitch SMS hitch ISO hitch Each grapple is built of three articulated main construction elements The first element frame is made of steel se...

Page 14: ...late for slow moving vehicles do not belong to the basic equipment of the grapples You can buy them at the manufacturer and in the agricultural machines depot for additional cost Each user of the grap...

Page 15: ...rol system 7 Grapple s load capacity max kg 1000 8 Hydraulic cylinder type Two sided machining 9 Hydraulic system working pressure MPa 10 19 10 Transport clearance mm 300 11 Transport speed km h 4 8 1...

Page 16: ...e the grapple with only one arm loaded To prolong operation life of the grapple you should remember that the forces acting during operation both at gathering and clamping of grapple were evenly distri...

Page 17: ...axle BF Front axle equipment weight or ballast BR Rear axle equipment weight or ballast Distances m a between front load centre of gravity and the centre line of front axle b wheel base c from centre...

Page 18: ...ssible weight of front axle must be greater than 0 2 vehicle curb weight without load MPR 0 45 MT Maximum permissible weight of the rear axle must be greater than 0 45 vehicle curb weight without load...

Page 19: ...I Assembly of mechanical system of the vehicle and the grapple Depending on the type of fastening system you should provide original protections Every time when you assembly the system you should chec...

Page 20: ...2 Hydraulic control system The grapple arms pressure operation is controlled from the vehicle operator cabin The grapples are equipped with power hydraulic system hoses with terminals which after bei...

Page 21: ...all pin cotter pin and screw connections Tighten the loosen screw connections in accordance with Table 5 The screws and nuts tightening torque values All safety signs placed on the machine and the veh...

Page 22: ...e lubricated every 8 hours in case of intensive everyday work Additionally they should be lubricated at the start of every work after longer stoppage as well as once a season Lubrication points are vi...

Page 23: ...n Manual UBG Round bale grapple 1 hydralic cylinder UBG2C Round bale grapple 2 hydralic cylinder UBGS Round bale grapple SMART USBG Square bale grapple Page 22 z 35 SQUARE BALE GRAPPLE INDEX USBG Fig...

Page 24: ...hydralic cylinder UBG2C Round bale grapple 2 hydralic cylinder UBGS Round bale grapple SMART USBG Square bale grapple Page 23 z 35 ROUND BALE GRAPPLE 1 HYDRALIC CYLINDER INDEX UBG Fig 6 ROUND BALE GR...

Page 25: ...tilization Then you should disassemble the machine and segregate parts according to the types of used materials Segregated parts should be passed to the scrap heap or for utilization according to the...

Page 26: ...se them you should give their name catalogue number and quantity The catalogue does not contain standard parts available on general market which can be bought in industrial shops of agricultural secto...

Page 27: ...nd bale grapple SMART USBG Square bale grapple Page 26 z 35 SQUARE BALE GRAPPLE INDEX USBG Fig 9a Fig 9b No Part assembly name Catalogue number Number of parts 1 Frame AP04_00_01 1 2 Left arm AP04_00_...

Page 28: ...apple Page 27 z 35 ROUND BALE GRAPPLE 1 HYDRALIC CYLINDER INDEX UBG Fig 10 No Part assembly name Catalogue number Number of parts 1 Frame AP01_00_01 R01 1 2 Arm AP01_00_02 R02 2 3 Spring 014 001 001 4...

Page 29: ...8 z 35 ROUND BALE GRAPPLE 2 HYDRALIC CYLINDER INDEX UBG2C Fig 11 No Part assembly name Catalogue number Number of parts 1 Frame AP01_00_01 R02 1 2 Arm AP01_00_02 R03 2 3 Pin arm fastening set zl SW 25...

Page 30: ...UBGS Round bale grapple SMART USBG Square bale grapple Page 29 z 35 7 1 Hydraulic supply elements ROUND BALE GRAPPLE SMART INDEX UBGS hydraulic supply elements Fig 12 No Part assembly name Catalogue...

Page 31: ...BG Square bale grapple Page 30 z 35 SQUARE BALE GRAPPLE INDEX USBG hydraulic supply elements Fig 13 No Part assembly name Catalogue number Number of parts 1 Hydraulic cylinder 016 003 003 2 2 Long hos...

Page 32: ...ic cylinder UBGS Round bale grapple SMART USBG Square bale grapple Page 31 z 35 ROUND BALE GRAPPLE 1 HYDRALIC CYLINDER INDEX UBG hydraulic supply elements Rys 14 No Part assembly name Catalogue number...

Page 33: ...ROUND BALE GRAPPLE 2 HYDRALIC CYLINDER INDEX UBG2C hydraulic supply elements Rys 15 No Part assembly name Catalogue number Number of parts 1 Hydraulic cylinder 016 003 002 2 2 Long hose of hydraulic c...

Page 34: ...ufacturer s consent The warranty card is valid if it has seller s signature and sales date affixed to it confirmed by the point s of sale stamp There must not be any crossing outs or alterations made...

Page 35: ...____________ __________________________________________ Date of fault repair _________________________ The warranty was extended until ______________ ______________________________ signature and stamp...

Page 36: ...ing DIRECTIVES Machinery Directive 2006 42 EC of 17 05 2006 Journal of Laws L 157 of 9 06 2006 page 24 and its amendment 2009 127 EC of 21 10 2009 Journal of Laws L 310 of 25 11 2009 page 29 HARMONIZE...

Page 37: ...ma WA 98907 0168 Phone 509 453 8271 Fax 509 457 2456 www rankinequipment com P O Box 1937 Yakima WA 98907 1937 Phone 509 452 1651 Fax 509 457 6601 www northstarattachments com 3205 Bay Street Union Ga...

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