Ranger Wheel Guardian RV1 Installation And Operation Manual Download Page 10

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RV1 Wheel Guardian™ Tire Changer

P/N 5900089 — Rev. A — March 2019

Installation Checklist

Following are the steps needed to install an RV1 Tire Changer. Perform them in the order shown.

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1. Review the installation Safety Rules.

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2. Plan for Electrical Work.

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3. Make sure you have the necessary Tools.

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4. Make sure there is adequate Clearance on all Sides.

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5. Select the Installation Site.

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6. Unpack the Components.

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7. Anchor the Unit.

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8. Adjust the Foot Pedal Covers.

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9. Connect to an Air Source.

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10. Connect to a Power Source.

Requires a licensed Electrician

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11. Prepare the Tire Lube Bucket.

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12. Prepare the Quick-Nut.

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13. Lube the Post.

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14. Test the Tire Changer.

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15. Review the Final Checklist.

Summary of Contents for Wheel Guardian RV1

Page 1: ...neered in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By proceeding with setup and operation you agree that you full...

Page 2: ...om support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair the unit without reading and understanding this manual and the labels ...

Page 3: ...f the RV1 including anyone who sets up operates maintains or repairs it You can always find the latest version of the manual for your product on the Ranger website DANGER Be very careful when setting up operating maintaining or repairing this equipment failure to do so could result in property damage product damage injury or in very rare cases death Make sure only authorized personnel operate this...

Page 4: ...is manual carefully before using your new product Do not set up or operate the product until you are familiar with all operating instructions and warnings Do not allow anyone else to operate the product until they are also familiar with all operating instructions and warnings WARNING There are many moving parts on a Tire Changer you must keep clear of the Tire Changer and the Tire being changed at...

Page 5: ...zard that will result in death or injury WARNING Calls attention to a hazard or unsafe practice that could result in death or injury CAUTION Calls attention to a hazard or unsafe practice that could result in personal injury product damage or property damage NOTICE Calls attention to a situation that if not avoided could result in product or property damage Tip Calls attention to information that ...

Page 6: ...r 6 P N 5900089 Rev A March 2019 Components The following image shows the main components of the Tire Changer The Air Pressure Regulator Filter and Oiler Lubricator are on the other side of the Tire Changer and are not visible above ...

Page 7: ...e incoming air supply Tire Changer accessories include Bucket For your Tire lubricant Only use a lubricant approved by the Tire manufacturer for the Tire being changed Lube Brush To spread your Tire lubricant Petroleum jelly For lubricating the Post comes inside the Bucket Also called Vaseline Not a Tire lubricant Two metal Cones with plastic Cone Protectors Used with the Quick Nut to accommodate ...

Page 8: ...Tire A No do not do this Always fully deflate a Tire before attempting to break its Bead The air pressure energy in a Tire even if not fully inflated can be considerable If you were to attempt to break the Bead of a Tire not fully deflated that air pressure energy would be released all at once possibly injuring or in rare cases killing the Operator or bystanders Q What thing should I always do whe...

Page 9: ...s 65 kg RPM of Turntable 7 to 14 turns per minute Motor Power 1 1 kW 24 A NEMA 30 amp plug Motor Specs 3 HP 208 240 VAC 50 60 Hz 1 Phase Air Supply Requirements 140 165 psi 9 6 to 11 4 bar Air Consumption 1 SCFM 27 L Min Width 34 864 mm Height 73 1 854 mm Depth 71 1 803 mm Shipping Weight 1 150 lbs 522 kg Shipping Dimensions 61 x 35 x 80 1 550 mm x 900 mm x 2 030 mm Working Temperature 27 F to 82 ...

Page 10: ... Electrical Work 3 Make sure you have the necessary Tools 4 Make sure there is adequate Clearance on all Sides 5 Select the Installation Site 6 Unpack the Components 7 Anchor the Unit 8 Adjust the Foot Pedal Covers 9 Connect to an Air Source 10 Connect to a Power Source Requires a licensed Electrician 11 Prepare the Tire Lube Bucket 12 Prepare the Quick Nut 13 Lube the Post 14 Test the Tire Change...

Page 11: ...TION Certain parts of installing the Tire Changer are difficult for just one person BendPak Ranger strongly recommends having two or more persons work together to install the Tire Changer If you have to use an extension cord make sure its current rating is equal to or greater than that of the equipment being used Make sure the extension cord cannot be stepped on run over or pulled out Extension co...

Page 12: ...learance values shown below are to allow enough space to operate the Tire Changer For safety purposes only the Tire Changer Operator should be within 30 feet of the Tire Changer while it is being used You also need room above the Tire Changer which is 73 inches 1 850 mm high BendPak Ranger recommends leaving at least an additional 12 inches 305 mm of open space above the top of the Tire Changer ...

Page 13: ...er You do not want to damage the unit misplace any of the components that come with it or hurt anyone CAUTION Make sure to use an appropriate lifting device such as a forklift or pallet jack to move the Tire Changer while it is on its pallet Make sure only personnel who are experienced with material handling procedures are allowed to move the Tire Changer The Tire Changer is heavy and the weight i...

Page 14: ... drill the holes for the Anchor Bolts Go in straight do not let the drill wobble Use a carbide bit conforming to ANSI B212 15 1994 The diameter of the drill bit must be the same as the diameter of the Anchor Bolt So if you are using an M10 diameter Anchor Bolt for example use an M10 diameter drill bit 3 Vacuum each hole clean BendPak recommends using a vacuum to get the hole very clean Do not ream...

Page 15: ... Covers both shown in the drawing in the Components section During shipping the eight bolts that hold the Foot Pedal Covers in place can get pushed up the result being that when you are ready to use the Tire Changer the Foot Pedals do not work correctly To make sure this does not happen you need to adjust the Foot Pedal Covers before you put the Tire Changer into normal operation The eight bolts a...

Page 16: ...e main components of the Air Source Incoming Air The Tire Changer requires an air source of 15 to 25 CFM that has an operating air pressure of 140 to 165 PSI 9 6 to 11 4 bar You need to supply a fitting for the Air In connector Regulator Filter Removes contaminants from the Incoming Air It also includes a gauge that shows the operating air pressure of the Incoming Air If you see water in the Water...

Page 17: ...t for example voids the warranty The Tire Changer uses pneumatic and electrical energy if your organization has Lockout Tagout policies make sure to implement them after connecting to the power source Make sure that adequate wire sizes are used service is of adequate amp rating the supply line has the same electrical characteristics voltage cycles and phase as the motor and that no other equipment...

Page 18: ... cause Tire Wheel slippage and vibration issues Be sure to use enough lubricant without using too much The point of lubricant is to temporarily reduce the friction between the Tire Bead area and the Rim What you are looking for is a lubricant that is slippery when wet but not slippery once dried If you notice excessive amounts of lubricant on the Tire or Rim remove it There is a location on the Ti...

Page 19: ...rom engaging the threads in the Threaded Shaft release when you want the Wings to engage the Threaded Shaft Wing Used to tighten the Quick Nut on or loosen it from the Threaded Shaft depending on whether you are securing the Wheel on the Turntable or taking the Wheel off the Turntable After securing a Wheel to the Turntable fold up the Wings to get them out of the way Cones and Adapters The Quick ...

Page 20: ... if the red laser dot appears on the Turntable If it does the Laser is working Test the Tire Lift Step on and hold down the Up Foot Pedal If the Tire Lift starts moving up then the Tire Lift is working You do not need to have a Tire on the Tire Lift to test it Make sure there is Tire lubricant available Your shop probably has a brand of Tire lube that it prefers Make sure some is in the Lube Bucke...

Page 21: ... and that all training is documented All others including children and untrained personnel must be kept at least 30 feet away from the Tire Changer The RV1 Tire Changer may work differently than other Tire Changers you have used BendPak Ranger recommends practicing with non customer Tires to get familiar with how the product works before starting work on customer Tires Make a visual inspection of ...

Page 22: ... when inflating a Tire Move away from the Tire during inflation Do not use the unit in a wet environment or expose it to rain or excess moisture If an extension cord is necessary a cord with a current rating equal to or more than that of the equipment must be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped ov...

Page 23: ...when the Air Chuck is connected Uses pneumatic power Step off to stop WARNING The Air Chuck has a clip so that you can clip it on when inflating a Tire Do not hold the Air Chuck while you are inflating a Tire This leaves you very close to the Tire which could result in injury if there were a problem during the inflation Instead clip the Air Chuck into position move away from the Tire then press an...

Page 24: ... the Tool Arms in and out Lock Button Hold to allow the Handle to move the Tool Arms Uses pneumatic power You cannot move the Tool Arms unless you hold down the Lock Button while pumping the Handle Knob Controls the direction the Tool Arms move If they move the wrong direction when you pump the Handle turn the Knob to the other position and then try again To use the Handle Lock Button and Knob Tur...

Page 25: ... up and down Tool Adjustment Button Automatically moves both Tool Arms in about one inch 25 mm for as long as you hold the button down Use of the Tool Adjustment Button is situational you do not need to use it all the time For example when you are breaking a Tire s Bead and the Bead Breaker Tool slips under the Wheel s Rim Lip you can press and hold the Tool Adjustment Button to move the Bead Brea...

Page 26: ...e components Bead Breaker Tool Breaks the Bead on the top side of a mounted Tire Demount Hook Tool Pulls the Tire up and over the Wheel during the demount process Mounting Tool Pushes the Tire down into place during the mount process Turn Knob Pull out and turn to switch between the three tools on the Upper Multifunction Tool ...

Page 27: ... Tool The Lower Multifunction Tool has two components Bead Breaker Tool Breaks the Bead on the underside of a mounted Tire Mounting Tool Slides the Tire back onto the Wheel during the mount process Turn Knob Pull out and turn to switch between the tools on the Lower Multifunction Tool ...

Page 28: ...the Assist Tower are Handle Helps to move the Assist Tower into the desired position Control Joystick Moves the Assist Tool up and down Clip Lets you lengthen or shorten the Assist Tool To adjust the length of the Assist Tool remove the Clip move the Assist Tool to the desired length then replace the Clip Assist Tool Used to hold the Tire in place you put it on the sidewall of the Tire during the ...

Page 29: ...he Tire if used For example if you are looking to use the Bead Breaker Tool on the Upper Multifunction Tool and you want to know where it will hit the Tire if you were to lower it the Laser shows that location When the Upper Tool Arm moves the location where the Laser hits also moves Press the Laser On Off Button to turn the Laser on and off When done using the Laser remember to turn it off ...

Page 30: ... sure to check them for any damage before changing the Tire Depending on the circumstances if you find any damage you might want to discuss that damage with the owner of the Vehicle and or photograph the damage If you work in a shop talk to your supervisor regarding shop policies in this area Additionally damaged Wheels and Tires are dangerous to work with If you are not sure whether a Wheel or Ti...

Page 31: ...nt this type of Wheel proceed with extreme caution European Performance Wheels Some European performance Wheels have very large humps except near the Valve Hole On these Wheels the Beads should be loosened at the Valve Hole on both the upper and lower sides first Wheels with Tire Pressure Monitoring Systems TMPS Some Wheels have a pressure sensor located behind the Valve Stem On these Wheels the B...

Page 32: ... this is to make sure the Valve Core has been removed from the Body of the Valve Stem 4 Break the Bead Tires stay in position because the Tire Bead is correctly seated between the Bead Retainer and the Rim Lip of the Wheel called the Bead Seat To change a Tire you must get the Tire Bead out of the Bead Seat all the way around both sides of the Tire This is called breaking the Bead 5 Demount the Ti...

Page 33: ...ed eye protection safety glasses face shield or goggles 2 Review the requirements in Before You Change a Tire 3 Move the Wheel onto the Tire Lift 4 Press and hold the Up Foot Pedal The Tire Lift rises and moves the Wheel over the Turntable Make sure the Narrow Side is facing up 5 Release the Up Foot Pedal and then put the hole in the middle of the Wheel directly over the Turntable 6 Align a Lug Ho...

Page 34: ...with the Quick Nut 4 Hold the Handle up and adjust the Threaded Shaft until the Threaded Shaft goes all the way down into the top of the Turntable Important Make sure the Threaded Shaft goes down into the Turntable If it does not the Quick Nut will not correctly hold the Wheel in place 5 Hold the Quick Release Levers to the side to quickly pass most of the threads in the Threaded Shaft 6 When the ...

Page 35: ...to demount or mount an inflated Tire will result in injury or death To deflate a Tire 1 If the Valve Stem has a Cap on it remove the Cap 2 Pull the Valve Core out of the Valve Body You can use a Valve Core Tool to remove the Valve Core If a tool is not available you may be able to use needle nosed pliers 3 Make sure all of the air comes out of the Tire Important Do not proceed with any other Tire ...

Page 36: ...on the lower side of the Tire To break a Tire s bead 1 On both the Upper and the Lower Multifunction Tool make sure the Bead Breaker Tool is selected 2 Turn on the Laser 3 Move the Upper Multifunction Tool using the Tool Arm until the Laser is pointing at a spot on the Tire that is about 1 4 inch to 1 8 inch away from the Rim Lip 4 Using the Upper Tool Arm Control bring the Upper Tool Arm down to ...

Page 37: ...o the lower Bead 14 Without changing the location of the Upper Tool Arm check the Mirror to verify that the Bead Breaker Tool on the Lower Multifunction Tool is at a spot on the Tire that is about 1 4 inch to 1 8 inch away from the Rim Lip on the lower side of the Tire The Upper Tool Arm and the Lower Tool Arm are synchronized so if the Upper Bead Breaker is in the correct location to break the Be...

Page 38: ... Beads of the Tire This helps get the Tire off the Rim 3 Switch the Upper Multifunction Tool to the Demount Hook Tool 4 Move the Demount Hook Tool down onto the top of the Tire 5 Press and hold the Rotation Foot Pedal to start the Turntable rotating 6 Press and hold the Tool Adjustment Button 7 Move the Demount Hook Tool down into the space where the Bead edge of the Tire meets the Rim using the U...

Page 39: ...5 Use the Lower Tool Arm Control to move the lower Bead Breaker Tool up 16 Press and hold the Tool Adjustment Button and the Rotation Foot Pedal The Tire is pulled up 17 Release the Tool Adjustment Button and the Rotation Foot Pedal when the Tire s lower Bead is above the top of the upper Rim The Tire is now dismounted The next step is to mount the new Tire ...

Page 40: ...tle so you must take care to get an exact match For example a 16 inch Tire goes on a 16 inch Wheel not a 15 5 or a 16 5 inch Wheel It may be possible to slide the 16 inch Tire over the Rim Lip of a 16 5 inch Wheel but during inflation it will not seat properly WARNING Never mount a Tire on a Wheel until you have positively identified and correctly matched the Tire and Rim diameters If you try to s...

Page 41: ...e Tire if necessary Make sure the Tire is fully deflated To mount a Tire 1 Make sure you are wearing ANSI approved eye protection safety glasses face shield or goggles 2 If the Wheel is not already secured on the Turntable move the Wheel onto the Turntable and secure it with the Quick Nut Make sure the Narrow Side is facing up 3 Align a Lug Hole in the Wheel with the Alignment Pin on the Turntable...

Page 42: ...unting Tool is facing down 12 Move the Mounting Tool down so that it is pressing into the top of the Tire The tip of the Mounting Tool should be pressing down about an inch past the Wheel Rim 13 Move the Assist Tool into place put it at about a quarter of the way around the Tire from the Mounting Tool 14 Rotate the Turntable move the Assist Tool with the Tire as the Tire moves The Top Bead of the ...

Page 43: ...t the Tire could explode causing injury or even death to the Operator and bystanders Use the Pressure Gauge on the Tire Changer to monitor the air pressure in the Tire you are inflating DANGER If you are inflating a Tire that requires more than 60 psi always use a Tire Inflation Cage such as the RIC 4716 for safety purposes If a Tire fails at high pressure it can explode and cause serious injury o...

Page 44: ...ry again 9 If the Bead is still not seated you can use an air blast to try to seat the Bead If the Bead still does not seat either get a different Tire or remove all air from the Tire and start the inflation procedure over from the beginning Never exceed 40 psi to seat the Bead 10 When you have verified that both the upper and lower Beads are seated press and hold the Inflation Foot Pedal and infl...

Page 45: ... 1 Take the Quick Nut off and return it to its holder on the Tire Changer Flip down the Wings turn the Wings counter clockwise until the Quick Nut is untightened then hold the Quick Release Levers to the side and pull up the Quick Nut 2 Press and hold the Up Foot Pedal to raise the Tire Lift 3 Slide the Wheel off the Turntable and onto the Tire Lift 4 Press and hold the Down Foot Pedal to lower th...

Page 46: ... the oil feed rate of the Oiler Lubricator It should be 1 to 2 drops per use of a pneumatic component If it is above or below this level you need to adjust it Refer to Check the Oil Feed Rate and Adding Oil for instructions Weekly Check the amount of pneumatic oil in the Oiler Lubricator reservoir If it is under one half 50 full you need to add oil Refer to Check the Oil Feed Rate and Adding Oil f...

Page 47: ...to be drained periodically To drain water from the Regulator Filter reservoir 1 Check the Water Sight Gauge to see how much water is currently in the reservoir If the reservoir is one quarter 25 or more filled with water you need to drain it 2 Disconnect the Air Source at the Air In connector 3 Press upwards on the Water Drain Plug at the bottom of the reservoir The water drains out 4 Release the ...

Page 48: ...tic oil comes out each time you use the Up or Down Foot Pedal Your goal is for 1 or 2 drops to come out each time 3 If you are getting fewer than 1 or 2 drops turn the Adjustment Screw counter clockwise using a small flat head screwdriver then press the Up or Down Foot Pedal again to check the output 4 If you are getting more than 1 or 2 drops turn the Adjustment Screw clockwise then press the Up ...

Page 49: ...it uses pneumatic and electrical energy if your organization has Lockout Tagout policies make sure to implement them before troubleshooting the Tire Changer Issue Action to Take The Turntable does not move when you step on the Rotate pedal Make sure the unit is getting power The Lock button on the Tool Arm Control does not work Make sure the unit is connected to an appropriate air source If you co...

Page 50: ...supply one The colors of the three exposed wires are Brown Blue and Green Yellow the European color code Important To connect the three exposed wires to an appropriate Plug or to hard wire them have your Electrician follow the electrical codes for the country in which you are using the unit and any local electrical codes For example if you are using the unit in the United States the color codes on...

Page 51: ...RV1 Wheel Guardian Tire Changer 51 P N 5900089 Rev A March 2019 Labels ...

Page 52: ...RV1 Wheel Guardian Tire Changer 52 P N 5900089 Rev A March 2019 ...

Page 53: ...RV1 Wheel Guardian Tire Changer 53 P N 5900089 Rev A March 2019 ...

Page 54: ...N 5900089 Rev A March 2019 Parts Part Number Description 1 Shovel tire wheel 2 Deep groove ball bearing 3 Tool disc gasket 4 Water box 5 Round hairbrush 6 Vaseline 7 Tire mouth clamp 8 Work plate rubber pad 9 Power line 10 Triangular belt ...

Page 55: ...7 1 Type Non metal insert hexagonal lock nut 108 Flat washer 109 1 Type Hex nut 110 Hexagon bolt 111 Flat washer 112 Flat washer 113 Spring washer 114 Box welded parts 115 Hexagon socket cap screws 116 Hexagon socket cap screws 117 Flat washer 118 Spring washer 119 1 Type Hex nut 120 Hexagon socket cap screws 121 Spring washer 122 Flat washer 123 Hexagon socket cap screws 124 Anchor rubber 125 Sid...

Page 56: ...3 Hexagon socket cap screws 144 Flat washer 145 Ground wire logo 146 Flat washer 147 Spring washer 148 Hexagon socket cap screws 149 Inflating tank rack assemblies 150 Hexagon socket cap screws 151 Spring washer 152 Flat washer 153 Hexagon socket cap screws 154 Spring washer 155 Hexagon socket cap screws 156 Flat washer 157 Spring washer 158 Hexagon socket cap screws 159 Spring washer 160 Flat was...

Page 57: ...rk 204 Hexagon socket cap screws 205 5328461 Hand shank sleeve set of two 206 Lock nut main body welding assembly 207 Handle 208 1 type non metal insert hexagonal lock nut 209 Hexagon bolt 210 Set screw 211 Locking sleeve 212 Lock shaft pull ring 213 Locking cover 214 Upper spring catch 215 Lower spring catch 216 Rotating shaft spring 217 Rotation axis 218 5328474 Steel ball 219 Dustproof plug 220...

Page 58: ...on socket cap screws 236 Hexagon socket cap screws 237 Flat washer 238 1 Type Non metal insert hexagonal lock nut 239 Turntable 240 Hexagon socket cap screws 241 Locking collar 242 Stop block 243 5328477 Turntable rubber pad 244 Round wire snap rings for hole 245 Turntable rubber pad inner plate 246 Positioning spacer 247 58 mm cone 248 75 mm cone 249 120 mm cone 250 135 mm cone 251 5328456 Cone f...

Page 59: ...dian Tire Changer 59 P N 5900089 Rev A March 2019 Part Number Description 301 Extension piece 302 Tee 303 Lock nut elbow 304 Oil water separator 305 Hexagon socket cap screws 306 Pneumatic filter regulator lubricator ...

Page 60: ...d set screw 411 Hexagon socket head screw 412 5328472 Sliding front cover 413 Hexagon socket cap screws 414 Flat washer 415 Front supporting for side cover 416 1 type non metal insert hexagonal lock nut 417 Flat washer 418 Upper right sliding block assembly 419 Hexagon socket head screw 420 Hexagon socket head screw 421 Spring washer 422 A type circlip for shaft 423 Front cut block assembly 424 He...

Page 61: ...6 Flat washer 437 Spring washer 438 Hexagon socket cap screws 439 Fixed rack on side cover 440 Flat washer 441 Hexagon socket cap screws 442 Front cutting cylinder shaft 443 Front cutting cylinder shaft baffle 444 5328478 Upper sliding body side cover 445 Hexagon socket head screw 446 A type circlip for shaft 447 Front cutting cylinder shaft 448 Lower left sliding block assembly 449 5328466 Lower ...

Page 62: ...exagon socket cap screws 505 General flat key 506 Oil plug 507 Annular ball bearing 508 Worm 509 General flat key 510 Worm pad 511 Hexagon socket cap screws 512 Spring washer 513 Large belt 514 Oil seal 515 Reducer casing lower cover 516 Hex nut 517 Deep groove ball bearing 518 A type circlip for shaft 519 Worm wheel cast iron 520 Key shaft 521 Deep groove ball bearing ...

Page 63: ...nel assembly 611 5328459 Foot pedal torsion spring 612 Torsional spring block shaft 613 Non metal insert hexagonal lock nut 614 Hexagon socket head bolt 615 Hex nut 616 Spring washer 617 Cross recess pan head screw 618 Spring washer 619 Flat washer 620 Coil 621 Big switch cover 622 Cross recessed pan head tapping screws 623 Reversing switch 624 Hexagon socket head bolt 625 Spring washer 626 Flat w...

Page 64: ... Hexagon socket head bolt 639 Non metal insert hexagonal lock nut 640 Small valve pull plate 641 Small air valve joint 642 Spring washer 643 Elastic cylindrical pin 644 Hexagon nut 645 Adjusting sleeve 646 Valve stem 647 Valve adjusting pad 648 O ring 649 Small air valve skeleton 650 Small air valve 651 Cross recessed countersunk head screw 652 Small valve end cover 653 Lock the mother through 654...

Page 65: ...el assemblies 711 Hexagon socket head cap screws 712 Spring washer 713 Hex nut 714 Cross recessed pan head tapping screws 715 Spring washer 716 Flat washer 717 5328458 Foot pedal return spring 718 Non metal insert hexagonal lock nut 719 Hexagon socket head cap screws 720 Small valve pull plate 721 Elastic cylindrical pin 722 Small air valve sub 723 Spring washer 724 Hex nut 725 5328473 Spool valve...

Page 66: ...alve end cover 736 Equal tee 737 Small air valve Part Number Description 801 Lock nut elbow 802 1 type non metal insert hexagonal lock nut 803 Rear cover 804 Double armed bolt 805 Aluminum cylinder 806 1 type non metal insert hexagonal lock nut 807 Flat washer 808 Rubber piston 809 Piston rod 810 O ring 811 Bronze belt 812 Y ring dustproof 813 Front cover 814 Upper shovel cylinder 815 5328489 Uppe...

Page 67: ...on metal insert hexagonal lock nut 903 Rear cover 904 Double armed bolt 905 Aluminum cylinder 906 1 type non metal insert hexagonal lock nut 907 Flat washer 908 Rubber piston 909 Piston rod 910 O ring 911 Bronze belt 912 Y ring dustproof 913 Front cover 914 Nether shovel cylinder 915 5328484 Lower bead breaker cylinder ...

Page 68: ...ch roller 1058 Big washer 1059 Hexagon socket cap screws 1060 Elastic washer 1061 Lock nut connection 1062 Hexagon socket head screw 1063 Cover 1064 Guide pillar 1065 Fixed shaft under cylinder 1066 Circlip for shaft 1067 Lifting block welded parts 1068 Flat washer 1069 1 type non metal insert hexagonal lock nut 1070 Pulling plate 1071 Hex nut 1072 Hexagon socket cap screws 1073 Upper Stretch plat...

Page 69: ...fixed shaft 1078 Hexagon socket cap screws 1079 Circlip for shaft 1080 Big washer 1081 Tire pressure roller 1082 Hexagon socket cap screws 1083 Lifting block welded parts 1084 Cylinder piston rod 1085 Double end connection bolt 1086 Small cylinder body 1087 5328480 Wheel lift cylinder 1088 1 type non metal insert hexagonal lock nut ...

Page 70: ...10 Tool disc gasket 1111 Upper tool disc 1112 Nether tool disc spindle 1113 A type circlip for shaft 1114 Flat washer 1115 Pinch roller 1116 Rotation handball 1117 Press roller stand assembly 1118 Elastic washer 1119 Hexagon socket cap screws 1120 Nether tool disc shaft 1121 Tighten cap 1122 Nether tool disc 1123 Roller pad 1124 5328450 Bead breaker ball bearing 1125 Shovel tire wheel 1126 O ring ...

Page 71: ...V1 Wheel Guardian Tire Changer 71 P N 5900089 Rev A March 2019 Part Number Description 1201 Lock air cylinder assembly 1202 Lock elbow 1203 Valve foundation support 1204 Y ring 1205 Lock air valve piston ...

Page 72: ...312 Tire arm rotor 1313 Press tire arm welding assembly 1314 Torsional spring 1315 Adjustable elbow 1316 Three position five way valve 1317 Pagoda muffler 1318 Three position five way valve assembly 1319 Coil 1320 Handle valve seat 1321 Hexagon socket cap screws 1322 Elastic washer 1323 Flat washer 1324 Handle 1325 Flat washer 1326 Elastic washer 1327 Hexagon socket cap screws 1328 Hexagon socket ...

Page 73: ...anize 1345 Rubber cushion 1346 Cylinder piston rod 1347 Oil bearing 1348 Head shaft 1349 Single bead bolt 1350 5328449 Assist Arm Block 1351 Flat washer 1352 Hexagon socket cap screws Part Number Description 1401 Lock nut elbow 1402 Non metal insert hexagonal lock nut 1403 Rear cover 1404 Double end bolt 1405 Aluminum cylinder 1406 Non metal insert hexagonal lock nut 1407 Flat washer 1408 Rubber p...

Page 74: ...der 1415 Front cut cylinder assembly Part Number Description 1501 Motor 1502 Small cylinder 1503 Flat washer 1504 Motor underplate welded parts 1505 Hexagon nut 1506 Hexagon head bolt 1507 Hexagon socket head screw 1508 Triangular belt 1509 Motor pulley 1510 Inner hexagon end set screw 1511 Single phase motor hanging bracket ...

Page 75: ...ber Description 1601 Gas meter support 1602 Atmolysis head skeleton 1603 Vent valve 1604 Pressure gauge with back connection 1605 Meter box cover 1606 Plug 1 8 inch 1607 Cross socket head screw 1608 Hexagon socket head screw 1609 Lock nut elbow 1610 Air inflation indicator ...

Page 76: ... A type circlip for shaft 1712 Handle welding pieces 1713 5328453 Bead breaker upper cable assembly 1714 Hexagon socket cap screws 1715 5328486 Synchronization gear 1716 5328453 Bead breaker upper cable assembly 1717 Inner hexagon cylinder end set screw 1718 Locking position piece 1719 Ratchet shaft cover 1720 Steering shaft 1721 Compression spring 1722 Top tight shaft 1723 Ratchet welding pieces ...

Page 77: ... position five way valve 1748 Three position five way handle control valve 1749 Adjustable elbow 1750 Lock nut elbow 1751 Copper silencer 1752 5328481 Articulating air valve assembly 1753 5328482 Control box cover 1754 Synchronous hexagonal shaft 1755 Two three way mechanical valves Part Number Description 1801 Hex nut 1802 Elastic washer 1803 Flat washer 1804 Gas pressure limiting valve rack 1805...

Page 78: ...washer 1904 Laser support welding pieces 1905 Hexagon socket cap screws 1906 Flat washer 1907 Battery cover 1908 Cross recessed countersunk head screw 1909 Cell box 1910 Hexagon socket set screw 1911 Hex nut 1912 Top support 1913 Laser support 1914 5328483 Laser light 1915 Hexagon socket set screw 1916 Hex nut 1917 O ring 1918 5328470 Rocker switch ...

Page 79: ...RV1 Wheel Guardian Tire Changer 79 P N 5900089 Rev A March 2019 Maintenance Log ...

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