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RS Series Spray-Wash Cabinets 

14

 

P/N 5900245 — Rev. B7 — November 2019 

Start-Up Process 

The Start-Up Process prepares your Spray-Wash Cabinet for normal use; it is 

required

The Spray-Wash Cabinet must be empty for the Start-Up Process. Do not begin the Start-Up Process 

unless you have the approximately two hours necessary to complete it. 

To perform the Start-Up Process

1.

 

Make sure the Breakers are Off 

and

 the Power Cord is disconnected from power. 

2.

 

Open the Door and remove anything that should not be in there when you run a normal Wash 

Cycle. 

3.

 

Fill the Water Reservoir so that the Water level reaches just above the bottom of the Grate. 
Fill RS-500-D models with 50 gallons (189 liters), RS-750-D models with 53 gallons (200 liters). 

4.

 

Connect the Power Cord to the power source, then set the Breakers to On. 

5.

 

Make sure the Safety Switch prevents the Spray Nozzles from working when the Door is open. 
To do this: open the Door, stand back, and start a Wash Cycle. If the Spray Nozzles start working, 
do 

not

 use the unit; instead, take it out of service and refer to the 

Troubleshooting

 section. If 

the Spray Nozzles do not start working, then continue to the next step. 

6.

 

Determine how much Detergent you will need for your unit. 

NOTICE

  Your unit is shipped with 20 lbs. of Aluma-Klean, which is enough to run the  

Spray-Wash Cabinet. If you use any other kind of Detergent, follow the Detergent 

manufacturer’s recommendations for how much Detergent to use. 

7.

 

When the Water temperature reaches 160°F (measure it using a thermometer), carefully pour 

approximately half of the required amount of Detergent to the Water Reservoir, 

wait about a 

minute

, and then add the other half. 

Do

 

not add all of the Detergent to the Reservoir at the same time. 

 

CAUTION 

The Water Reservoir must be properly heated before adding the Detergent. 

8.

 

Close and latch the Door, then run a 15-minute Wash Cycle. 
This mixes the Detergent into the Water. 

Do not put any dirty Parts in the Spray-Wash Cabinet for this cycle. 

If there is severe Water leakage, refer to 

Troubleshooting

 for assistance. 

9.

 

Run a second Wash Cycle, this time for 60 minutes. 
This coats the inside of the Unit with the rust-inhibiting agents in the Detergent. 

Do not put any dirty Parts in the Spray-Wash Cabinet for this cycle.

 

10.

 

When the second Wash Cycle is complete, the Spray-Wash Cabinet is ready for normal operation. 

 

 

Summary of Contents for RS-500-D-601

Page 1: ...owder Coat model shown Designed and engineered by BendPak Inc in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the in...

Page 2: ...earest BendPak Ranger dealer or visit bendpak com support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety...

Page 3: ...ucts is available at rangerproducts com WARNING Always use a certified licensed Electrician for electrical work Wiring the unit incorrectly could result in human injury or product damage CAUTION Only...

Page 4: ...im with copies of the bill of lading freight bill invoice and photographs if available Our willingness to assist in helping you process your claim does not make us responsible for collection of claims...

Page 5: ...DANGER Calls attention to a hazard that will result in death or injury WARNING Calls attention to a hazard or unsafe practice that could result in death or injury CAUTION Calls attention to a hazard...

Page 6: ...rntable diameter 30 762 mm 30 762 mm Water reservoir 50 gallon 189 25 liter capacity 53 gallon 200 5 liter capacity Load capacity 500 lbs 227 kg 1 000 lbs 454 kg Wash Cycle Timer 1 to 60 minutes 1 to...

Page 7: ...nto the car Parts during a Wash Cycle Safety Switch Prevents a Wash Cycle from being started if the Door is open When the Door is closed and latched shut the Safety Stop holds down the Safety Switch y...

Page 8: ...DANGER Do not open the Electrical Panel unless directed to do so by Ranger Technical Support there are no user serviceable parts inside Only your Electrician should go into the Electrical Panel The f...

Page 9: ...ev B7 November 2019 The following drawing shows the inside of the Spray Wash Cabinet The following drawing shows the Breakers on the outside of the Electrical Panel Drawing not to scale Not all compon...

Page 10: ...s voids your warranty and may cause significant damage to your unit Q How much Water do I need A The RS 500 D models need about 50 gallons 189 liters to be full The RS 750 D models need about 53 gallo...

Page 11: ...r near a walkway as this increases the chances of someone slipping Allow room around the Spray Wash Cabinet for service and other activities Make sure the site is level you do not want the unit rollin...

Page 12: ...he Detergent to the Water Reservoir run a 15 minute Wash Cycle to mix the Detergent into the Water and then run a 60 minute Wash Cycle to coat the steel on the inside of the unit with rust inhibitor R...

Page 13: ...t for your Spray Wash Cabinet it is extremely important that you get the right kind Any Detergent you use must be formulated for mild steel parts washers it must have rust inhibiting agents to prevent...

Page 14: ...ing section If the Spray Nozzles do not start working then continue to the next step 6 Determine how much Detergent you will need for your unit NOTICE Your unit is shipped with 20 lbs of Aluma Klean w...

Page 15: ...he Door opens too widely some Water Detergent solution can miss the Spillway and fall onto the floor To fix this shorten the Chain so the Door does not open so wide 8 If you are not going to run addit...

Page 16: ...Cycle to see if a bubble forms in the hose lining Monthly Check all components to make sure they are in good operating condition If you find a component that is not working correctly take the unit out...

Page 17: ...R Set the Breakers to Off and disconnect the Power Cord from power before beginning this procedure To remove Sludge from the Water Reservoir 1 Remove the Parts Tree Parts Basket Parts Turntable and th...

Page 18: ...is waste Your Spray Wash Cabinet produces three types of liquid waste that must be disposed of properly Oil Sits on top of the Water Detergent mixture when washed off of car Parts After you remove it...

Page 19: ...uently Use the Oil Skimmer and remove Sludge more often Clean or replace the Water Detergent solution more often Remove the Spray Nozzles and or pump impeller and clean them Solution is foaming You ar...

Page 20: ...with the Parts Washer If the concentration is too little or too much it could be the source of the foaming Detergent type Make sure the detergent is formulated for high velocity and high impact washi...

Page 21: ...RS Series Spray Wash Cabinets 21 P N 5900245 Rev B7 November 2019 Wiring Diagrams 1 Phase Wiring Schematic...

Page 22: ...RS Series Spray Wash Cabinets 22 P N 5900245 Rev B7 November 2019 1 Phase Terminal Block Diagram...

Page 23: ...RS Series Spray Wash Cabinets 23 P N 5900245 Rev B7 November 2019 3 Phase Wiring Schematic...

Page 24: ...RS Series Spray Wash Cabinets 24 P N 5900245 Rev B7 November 2019 3 Phase Terminal Block Diagram...

Page 25: ...RS Series Spray Wash Cabinets 25 P N 5900245 Rev B7 November 2019 Labels...

Page 26: ...RS Series Spray Wash Cabinets 26 P N 5900245 Rev B7 November 2019...

Page 27: ...RS Series Spray Wash Cabinets 27 P N 5900245 Rev B7 November 2019...

Page 28: ...RS Series Spray Wash Cabinets 28 P N 5900245 Rev B7 November 2019...

Page 29: ...RS Series Spray Wash Cabinets 29 P N 5900245 Rev B7 November 2019 Parts Diagrams...

Page 30: ...RS Series Spray Wash Cabinets 30 P N 5900245 Rev B7 November 2019...

Page 31: ...RS Series Spray Wash Cabinets 31 P N 5900245 Rev B7 November 2019...

Page 32: ...RS Series Spray Wash Cabinets 32 P N 5900245 Rev B7 November 2019...

Page 33: ...RS Series Spray Wash Cabinets 33 P N 5900245 Rev B7 November 2019...

Page 34: ...RS Series Spray Wash Cabinets 34 P N 5900245 Rev B7 November 2019...

Page 35: ...RS Series Spray Wash Cabinets 35 P N 5900245 Rev B7 November 2019...

Page 36: ...RS Series Spray Wash Cabinets 36 P N 5900245 Rev B7 November 2019...

Page 37: ...RS Series Spray Wash Cabinets 37 P N 5900245 Rev B7 November 2019 Maintenance Log...

Page 38: ...RS Series Spray Wash Cabinets 38 P N 5900245 Rev B7 November 2019 Maintenance Log...

Page 39: ...RS Series Spray Wash Cabinets 39 P N 5900245 Rev B7 November 2019 Maintenance Log...

Page 40: ...1645 Lemonwood Drive Santa Paula CA 93060 USA Copyright 2019 by BendPak Inc All rights reserved bendpak com...

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