Ranger DST-642D Installation And Operation Manual Download Page 77

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DST-64T / DST642D Wheel Balancers

P/N 5900192 — Rev. F — March 2021

DST642D Hood

Part #

Number

Description

117

Hood Assembly Set Screw, M8 by 25

5328245

160

Injection Molded Hood

5328246

161

Injection Molded Hood Bracket

162

SHCS, M6 by 25

163

SHCS, M6 by 25

164

Adjusting Plate

171

Tire Guard Department

172

Spring Pad, 6 mm

173

Long Axis

174

Front Axle Sleeve

175

Spring Pad

176

SHCS, M12 by 35

Summary of Contents for DST-642D

Page 1: ...in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions can result in serious injury...

Page 2: ...r visit bendpak com support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed...

Page 3: ...s com This manual is mandatory reading for all users of the DST 64T or DST642D including anyone who installs operates maintains or repairs them DANGER Be very careful when setting up operating maintai...

Page 4: ...arefully before using your new product Do not set up or operate the product until you are familiar with all operating instructions and warnings Do not allow anyone else to operate the product until th...

Page 5: ...operty damage NOTICE Calls attention to a situation that if not avoided could result in product or property damage Tip Calls attention to information that can help you use your unit better Liability I...

Page 6: ...the graphic below Outer Arm Used to determine the outer edge of the Wheel being balanced DST 64T only Brake Pedal Used to hold the Wheel where it is Power Switch Turns the Balancer on and off Storage...

Page 7: ...r portion of the Wheel Because modern Wheels are frequently created from a single piece of metal Wheel and Rim are sometimes used interchangeably Hub The part of a Wheel that is not the Rim the centra...

Page 8: ...th expensive Tires prefer Adhesive Weights because they are less visible Q Why isn t there a plug on the end of the Power Cord A 220 VAC plugs vary by region so you need to use one that is appropriate...

Page 9: ...1 5 in to 20 in 38 to 508 mm Max Wheel Tire Weight 150 lbs 68 kg Cycle Time 6 12 Sec depending on the size of the Wheel Tire Balancing Increments default 25 ounces 7 grams Balancing Increments FINE bu...

Page 10: ...u have the necessary Tools 4 Select the Installation Site 5 Make sure there is adequate Clearance on all Sides and Above 6 Unpack the Balancer 7 Identify the Components on the Back of the Unit 8 Insta...

Page 11: ...installing the Balancer are difficult for just one person BendPak Ranger strongly recommends having two or more persons work together to install the Balancer If you have to use an extension cord make...

Page 12: ...When a Wheel is spinning on the Balancer you need to keep people away from it Do not set up the Balancer in a well travelled area No water The Balancer has electronic components If the Balancer gets...

Page 13: ...ible To unpack the Balancer Make sure you are wearing OSHA approved publication 3151 Personal Protective Equipment leather gloves steel toed work boots ANSI approved eye protection back belts and hear...

Page 14: ...wires that go up to the Display Panel The Connectors are accessible through a hole in the back of the Balancer The Plugs and Connectors must be connected correctly or the Balancer will not work corre...

Page 15: ...ectors on the bottom row see the diagram below The three Connectors on the top row all have a different number of pins so to connect them you match the number of opening in the Plugs to the number of...

Page 16: ...d of the wires coming down from the Display Panel Put the Display Panel Base Plate next to the hole in the back of the Balancer and hold it there Not to scale Not all components shown Match the seven...

Page 17: ...nd Washers required to connect them The Hood connects to the Hood Mount Arm using two Hex Bolt and Washers The Hood Mount Arm connects to the Mount Box via a Hole in one end of the Arm Not necessarily...

Page 18: ...ts to the Mount Box using four Hex Bolt four Split Lock Washers and four standard Washers The Outer Arm connects to the Outer Arm Mount Bar using one Hex Bolt one Split Lock Washer and one large black...

Page 19: ...e Mounting Bolt Have some rags nearby the Shaft comes greased to protect it during transport To install the Shaft Locate the Shaft Assembly and the Mounting Bolt from the parts supplied with the Balan...

Page 20: ...the holes in the base as guides drill the holes for the Anchor Bolts Go in straight do not let the drill wobble Use a carbide bit conforming to ANSI B212 15 The diameter of the drill bit must be the...

Page 21: ...the hole is too wide Once past the hole in the Base Plate the Anchor Bolt eventually stops going down into the hole as the Expansion Sleeve contacts the sides of the hole this is normal Hammer or mal...

Page 22: ...is done in accordance with National Electric Code NEC and local codes and standards covering electrical apparatus and wiring WARNING Disconnect power before performing troubleshooting or maintenance...

Page 23: ...933 9970 Put the Outer Arm against the Outer Edge and wait for the beep If there is no beep refer to Troubleshooting for more information Final Checklist Before Operation Make sure the following has b...

Page 24: ...r if you find any issues Instead take the unit out of service then contact your dealer visit www bendpak com support or call 805 933 9970 Keep the work area clean and well lit Dirty cluttered and dark...

Page 25: ...rements phase prior to spinning the Wheel this Window shows the distance from the edge of the Balancer to the inner edge of the Wheel measured by the Inner Arm During the Balancing phase after spinnin...

Page 26: ...Wheel in a location other than what the Balancer expects the Wheel will not balance correctly The following drawing shows available weight locations Distance Width Diameter Plus and Minus buttons Use...

Page 27: ...u first receive it You only need to calibrate it if you see multiple incorrect balances Also used with the Stop button to toggle the Auto Hood function on off When toggled on the Wheel will automatica...

Page 28: ...ic Modes are included for thin automobile Wheels and motorcycle Wheels which are not big enough to be balanced on both planes at the same time The Display Panel shows a two plane view of the Wheel bei...

Page 29: ...ed by the Outer Arm on the DST 64T Read from the sidewall of the Tire or measured using the Caliper and entered manually on the DST642D Inputting Measurement Data Manually The Balancer determines meas...

Page 30: ...on the Shaft first There are three ways to mount a Wheel onto the Shaft Front Cone Mounting The preferred method as it generally produces the most accurate balancing results An appropriately sized Mou...

Page 31: ...the Spring and the desired Cone onto the Shaft Lift the Wheel and put it onto the Shaft then slide it back towards the Shaft Flange You may need to lift the Wheel slightly when positioning a Cone in...

Page 32: ...lance adhesive weight s are applied to the Center Plane only Static 2 STA2 Also used for Wheels under 4 inches wide and motorcycle Wheels If the Wheel is out of balance weight s are clamped to the Inn...

Page 33: ...ring ANSI approved eye protection safety glasses a face shield or protective goggles Make sure the area is clear Only the operator should be near within 30 feet of the Wheel Balancer while the Wheel i...

Page 34: ...or goggles Visually inspect the Balancer to make sure everything is in place The Hood should be up Make sure the Wheel you want to balance is both clean and free of any weights that may have been put...

Page 35: ...and hold it there wait for the Balancer to beep When the Balancer beeps return the Outer Arm to its rest position A width value appears in the Width Window determined by the Outer Arm If using the DS...

Page 36: ...shows 00 no correction weight is required on the Inner Edge The Inner position indicators light up or go out as you move the Wheel Note You can turn the Wheel in either direction If you go past the p...

Page 37: ...d then back On to reset it On power up baL xx appears in the Inner and Outer Windows The xx is a numeric value that indicates the software version being used After a few seconds default values appear...

Page 38: ...el you want to balance is both clean and free of any weights that may have been put on previously Mount the Wheel on the Balancer Refer to Mounting a Wheel for mounting instructions if needed Turn the...

Page 39: ...amic and Static Modes Place Weight at Top Dead Center For ALU and HID Modes Use the Weight Applicator to apply Adhesive Weight where the Applicator wants you to put it not Top Dead Center The Weight A...

Page 40: ...ection safety glasses face shield or goggles Visually inspect the Balancer to make sure everything is in place The Hood should be up Mount the Wheel you want to balance Refer to Mounting a Wheel for m...

Page 41: ...nner Arm l Pull out the Inner Arm and apply the Weight to the Center Plane Note As the Inner Arm is moved the Center Window will provide a countdown to 0 indicating the position on the center plane fo...

Page 42: ...n Dynamic Mode Define the Inner Plane and the Center Plane Move the Inner Arm to the Inner Plane wait for the Balancer to beep then move the Inner Arm to the Center Plane behind the Wheel Spokes and w...

Page 43: ...splay will now show ALU and HID Mode LEDs on The Inner Plane Window displays SPO the Middle Width Window displays XXX software revision level Apply a piece of masking tape or similar adhesive side up...

Page 44: ...the Inner Arm Pull out the Inner Arm and apply the Weight s to the Center Plane Note The Center Window will provide a countdown to 0 indicating the position on the center plane for the Weight Push up...

Page 45: ...e Mark the Cone the Rim at the Cone the Rim at the Tire and the Tire itself Tip You want a Mark that will come off when you are done with the process but not come off during the process Using tape gen...

Page 46: ...ousing witness marks aligned and is securely tightened Monthly Make sure all Anchor Bolts are tightened and secure Monthly Check all components to make sure they are in good operating condition If you...

Page 47: ...Make sure the unit is turned on and getting power Make sure the Outer Arm was correctly installed The Outer Arm is not producing correct values on a consistent basis Calibrate the Outer Arm Refer to C...

Page 48: ...orm this calibration if you are seeing multiple incorrect Wheel balances Perform this procedure without a Wheel mounted To calibrate the Outer Arm Put the 200 mm Outer Arm Calibration Tool into one of...

Page 49: ...unted Wheel To calibrate the Inner Arm Distance Ruler Press and hold Stop then press 5g CAL 100 dIS appears Pull out the Distance Ruler to 10 cm and hold it there then press ALU CAL 235 dIS appears Pu...

Page 50: ...as the Truck Spacer Ring Inner Cone Mounting Spring and Quick Nut Cup from the Balancer Shaft Important Do not use a Trailer Wheel to perform this calibration Trailer Wheels are too narrow and will p...

Page 51: ...own to the floor and that the Shaft and Centering Cones are clean and undamaged Even the slightest amount of dirt or damage can cause inaccurate readings Important Pay close attention to this procedur...

Page 52: ...el spins briefly then stops Add 100 appears on the Inner Indicator Add 3 5 if oz is selected and 00 on the Outer indicator Turn the Wheel by hand until the Inner Placement Indicators are all lit The 1...

Page 53: ...ow Important To connect the three exposed wires to an appropriate Plug or to hard wire them have your Electrician follow the National Electrical Code or the electrical code for the country in which yo...

Page 54: ...DST 64T DST642D Wheel Balancers 54 P N 5900192 Rev F March 2021 Labels DST 64T labels shown Label E not present on DST642D A through D are the same for both models...

Page 55: ...DST 64T DST642D Wheel Balancers 55 P N 5900192 Rev F March 2021...

Page 56: ...27992 101 Display 102 SHCS M14 by 240 5327993 103 Side Chassis 104 Washer 8 mm flat 105 SHCS M8 by 16 5327132 106 Cone Hanger 5327993 107 Side Storage Rack 5327994 108 On Off Switch 109 Matcher 532799...

Page 57: ...Cross Recessed Pan Head Screw M3 by 30 5328003 133 Membrane Switch 5328004 134 Display Board Cover 135 Cross Recessed Pan Head Screw M3 by 40 5328005 136 Computer Board 5328006 137 Display Board Box...

Page 58: ...agon Socket Head Screw with Flange Face DST 64T Hood Mount Part Number Description 204 HHB M8 by 20 205 Washer 8 mm Flat 5327091 206 Motor Belt 207 Nut M10 208 Pizo Sensor Pad 5327141 209 Vertical Piz...

Page 59: ...ood Switch 5327572 229 1 Short Hood Switch Wires 5328013 229 2 Hood Switch Wire 1 230 Hexagon Socket Set Screw with Flat Point M8 by 12 5327171 231 Hood Cam 5327168 232 Hood Spring 5327180 233 Adjusta...

Page 60: ...ssed Pan Head Screw M4 by 16 303 SHCS M6 by 16 5328015 304 Brake Pedal Weldment 339 SHCS M6 by 25 340 Nut M10 341 Brake Pedal Link Weldment 5328039 342 Brake Pin 5328031 343 Brake Pedal Return Spring...

Page 61: ...034 359 Brake Shim 5328035 360 Brake Spacer Sleeve 361 HHB M8 by 60 5327145 362 Motor Pulley Key 5328036 363 Brake Pad 5328037 364 Brake Spring 5328038 365 Motor Pulley 5328039 366 Brake Cable Nut 367...

Page 62: ...ft Spacer 5328045 406 Touch Wand Gear 407 Cross Recessed Pan Head Screw M4 by 6 408 Cross Recessed Pan Head Screw M5 by 10 409 Balancing Weight 410 SHCS M8 by 16 5328376 411 External Bracket Shaft A 5...

Page 63: ...50 424 Touch Wand Return Spring 5328051 425 Touch Wand Potentiometer 426 Nut M8 5328052 427 Touch Wand Potentiometer Gear 428 Hexagon Socket Set Screw with Flat Point M4 by 5 429 Hood Mounting Assy Up...

Page 64: ...7074 506 Quick Nut Cup Cover 5327061 507 Quick Nut Cup 5327172 508 Quick Nut Cover 5327073 509 Quick Nut 36 mm 5327720 510 Allen Wrench 12 mm 5328055 511 Allen Wrench 6 mm 5328056 512 Allen Wrench 4 m...

Page 65: ...128 524 Diameter Calibration Tool 5328068 525 Allen Wrench 5 mm 5328286 526 Weight Removal Tool 527 Label 3 DST 64T Inner Arm Part Number Description 5328016 305 Distance Arm Nut Sleeve 5328017 306 Di...

Page 66: ...cer 322 Nut M8 323 Cross Recessed Tapping Screw ST 2 9 by 9 5 5328022 324 Distance Arm Gear 325 Lock Washer 326 Snap Ring 20 by 1 327 Distance Arm Rod Washer 5328023 328 Distance Arm Spring 5328024 32...

Page 67: ...ort 5327505 115 SSS M8 by 1 25 by 12 5327595 116 Lower Hood Mounting Support 161 Lower Hood Mounting Support 5328246 161 Injection Molded Hood Bracket 5327505 117 SSS M8 by 1 25 by 12 162 SHCS M6 by 2...

Page 68: ...T642D Cabinet Part Number Description 5327992 101 Display Assembly 102 SHCS M14 by 260 5327993 103 Side Storage Rack 104 Washer 8 mm Flat 105 SHCS M8 by 16 5327132 106 Cone Hanger 107 Chassis Body 532...

Page 69: ...ad Screw M3 by 30 5328003 133 Membrane Switch 5328373 133 Membrane Switch 5328004 134 Display Board Cover 5328374 134 Display Board Cover 135 Cross Recessed Pan Head Screw M3 by 40 5328372 136 Compute...

Page 70: ...05 Washer 8 mm Flat 5327091 206 Motor Belt 207 Nut M10 208 Pizo Sensor Pad 5327141 209 Vertical Pizo Sensor 5327139 210 Pizo Vertical Shaft 5327140 211 Pizo Horizontal Shaft 5328009 212 Weight Indicat...

Page 71: ...2 5328013 229 2 Long Hood Switch Wire 1 230 Hexagon Socket Set Screw with Flat Point M8 by 12 5327171 231 Hood Cam 5327168 232 Hood Spring 5327180 233 Adjustable Eye Bolt M8 by 1 25 234 Washer 8 mm 5...

Page 72: ...M6 by 16 5328015 304 Brake Pedal Weldment 339 SHCS M6 by 25 340 Nut M10 341 Brake Pedal Link Weldment 342 Brake Metal Thread 5328031 343 Brake Return Spring 5327169 344 Hood Switch 345 Cross Recessed...

Page 73: ...Brake Spacer Sleeve 361 HHB M8 by 60 5327145 362 Motor Pulley Key 5328036 363 Brake Pad 5328037 364 Brake Spring 5328038 365 Motor Pulley 5328039 366 Brake Pin 367 HHB M6 by 25 368 Washer 6 mm Split...

Page 74: ...uick Nut Cup Cover 5327061 507 Quick Nut Cup 5327172 508 Quick Nut Cover 5327073 509 Quick Nut 36 mm 509 1 Quick Nut Button Cover 36 mm 5327720 510 Hex Wrench 12 mm 5328055 511 Hex Wrench 6 mm 5328056...

Page 75: ...D Inner Arm Part Number Description 5328016 305 Distance Arm Sleeve 5328017 306 Distance Arm Sleeve Nut 5327998 307 Bearing 2010 308 Cross Recessed Pan Head Screw M6 by 40 309 Internal Pad 3 310 Dista...

Page 76: ...rm Gear 325 Lock Washer 326 Snap Ring 20 by 1 327 Distance Arm Rod Washer 5328023 328 Distance Arm Spring 5328024 329 Distance Arm Rod 330 Washer 6 mm Flat 331 SHCS M6 by 16 5328025 332 Distance Arm H...

Page 77: ...ription 117 Hood Assembly Set Screw M8 by 25 5328245 160 Injection Molded Hood 5328246 161 Injection Molded Hood Bracket 162 SHCS M6 by 25 163 SHCS M6 by 25 164 Adjusting Plate 171 Tire Guard Departme...

Page 78: ...DST 64T DST642D Wheel Balancers 78 P N 5900192 Rev F March 2021 Maintenance Log...

Page 79: ...DST 64T DST642D Wheel Balancers 79 P N 5900192 Rev F March 2021 Maintenance Log...

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