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2. After the hood is lowered, or the 

START 

button is

depressed, the wheel will spin for approximately six

seconds then stop automatically. 

3. After the wheel stops, a weight reading will appear in both

center  display screens. 

The weight reading will appear

the same in both screens.  

4. Turn the wheel by hand until the weight position indicator

lights on the side marked 

INNER

are fully illuminated. The

OUTER 

indicator lights will not illuminate.

5. This indicates the position specified by the balancer for
the 

CENTER PLANE 

weight position. 

6. Attach the specified weight near the 

CENTER PLANE

of

the wheel at top-dead-center.  

Rechecking the Balance

After installing the weights in the proper positions, lower the

hood or press 

START 

to begin the spin mode.  The weight

display windows should display 

0 -- 0

to indicate a perfect

balance. 

If the balancer indicates that an additional weight is required

in the same position as the first weight, then the first weight

installed was not heavy enough. Install a new weight or add

additional weight to the same area. Re-spin the wheel and

check again. 

If the balancer indicates that an additional weight is required

opposite the position as the first weight, then the first weight

installed was too heavy. Correct the first weight and re-spin

the wheel.

If the balancer indicates that an additional weight is required

in a different position as the first weight, then the first weight

was installed in the wrong position. Correct the first weight

and re-spin the wheel and check again. 

IDENTIFYING REMAINING WEIGHT

Your  balancer  is  set  to  read   

0 -- 0

if the

wheel is balanced within 5 grams on either

side. If  you  wish to see what remainder is

left on each side ( less than 5 grams ) press

the 

CUT 

button. After pressing the 

CUT 

button, residual

weight readings  will appear in the display windows. 

STOP BUTTON 

The 

STOP

button

IS NOT

an  emergency-

stop button. It will not immediately shut down 

shaft  and  wheel  rotation.  For  emergency 

situations that require immediate shutdown of rotation, it is

recommended  that  you  use  the  

SHAFT  RESTRAINT

PEDAL

located on the right-front side of the unit.

After Balance Vibration Problems

If vibration is still present after balancing the wheels and

driving the vehicle on smooth pavement remove the wheels

and recheck the balance. If a wheel is out of balance the

cause may be:

1. A weight has come off the wheel. Remove the other
weights from the wheel and rebalance.

2. Tire slippage on the wheel. Remove and remount the
tire using proper tire lubricant and inflate to 40 PSI. Do not
over-inflate. Rebalance the wheel and reduce air pressure
to recommended PSI.

3. Stones or other foreign objects caught in the tire tread.
Remove the objects and repair tire as necessary. Check
and rebalance if needed. If the balancer still indicates the
wheels are balanced to within 0.05 ounces on both inner
and outer displays, the problem is not in the balance of the
wheels. Check the following possible sources of vibration:

1.Tire pressure. Bring all tires up to the recommended PSI.

2. Radial or lateral runout in the tire or wheel. Replace the
damaged part.

3. Foreign material inside the tire. Remove the tire from the
wheel, remove the material, and remount. Remove wheel
weights and rebalance the wheel.

4. Imbalanced wheel covers or trim rings. Remove the
wheel covers or trim rings and test drive, balance the wheel
with the wheel cover or trim ring attached to the wheel.

5. Incorrectly mounted wheel. Remount correctly.

6. Damaged wheel bolt holes. Replace wheel.

7. Worn universal joints. Replace as required.

8. Drive shaft imbalanced or damaged. Balance, repair, or
replace.

9. Imbalanced brake rotor(s) or drum(s).

10. Suspension out of alignment. Align the vehicle and
replace any damaged or worn parts.

14

Summary of Contents for DST-1000

Page 1: ... transportation company at the time shipment is received BE SAFE Your new Ranger balancer was designed and built with safety in mind However your overall safety can be increased by proper training and thoughtful operation on the part of the operator DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside 1645 Lemonwood Dr Santa Paula C...

Page 2: ...nings and cautions in this manual For additional copies or further information contact Bend Pak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 1 805 933 9970 www bendpak com OPERATOR PROTECTIVE EQUIPMENT Personal protective equipment helps make tire and wheel service safer However equipment does not take the place of safe operating practices Always wear durable work clothing during tir...

Page 3: ... warranty is exclusive and in lieu of all other warranties expressed or implied In no event shall Bend Pak Inc Ranger Products be liable for special con sequential or incidental damages for the breach or delay in performance of the warranty Bend Pak Inc Ranger Products reserves the right to make design changes or add improvements to its product line without incurring any obligation to make such ch...

Page 4: ...ot operate damaged equipment or if the power cord is cut or worn Keep work area clean and well lighted Cluttered and or dark areas invite accidents Avoid dangerous environments Do not use power tools or electrical equipment in damp or wet locations or expose them to rain and moisture Avoid unintentional starting Be sure the balancer is turned off before servicing Disconnect the balancer before ser...

Page 5: ...GE MOTOR and can be run on either 110 or 220 volts STANDARD WIRING IS 110 VOLTS Your balancer features a dual voltage 110 220volt dual phase 50 or 60 HZ power system Simply position the switch located at the back of the machine to the desired voltage setting then install a required plug if necessary Consult a licensed electrician for electrical hook up according to local electrical codes Operation...

Page 6: ... avg Balancing Modes Dynamic Static Four Alloy Top Positioning Weight Locator Standard Inside Outside Measuring Standard Millimeter Inches Selection Standard Self Calibration Function Standard Wheel Distance Setting Manual Ounce Gram Selection Standard Auto Start When Hood is Lowered Standard Brake Type Automatic Electronic Manual Brake Capability Standard Max Tire Diameter 40 1016 mm Max Tire Wei...

Page 7: ... the left side of the cabinet assembly 3 Locate the wire ribbon coming out of the bottom of the control tower as well as the wire ribbon near the opening of the cabinet 4 Carefully connect the wire ribbons together making sure the snap connector is tightly fastened Note The snap connector may be installed one way only Do not force together If the snap connector does not connect easily flip a conne...

Page 8: ...ou can determine the diameter of the wheel tire on the tire sidewall to determine the wheel diameter This tells the computer how far from the center of the hub the weights will be applied Balancing a Wheel When a wheel is spun the balancer detects any imbalance present The computer calculates the weight needed to correct the imbalance and the location for weight application The weight required to ...

Page 9: ...alancer is bolted down and or rigid to the floor and that the shaft and centering cones are clean and undamaged Even the slightest dirt or damage can cause inaccurate readings PAY CLOSE ATTENTION to the following procedure If not followed correctly the balancer will not perform accurately This balancer should be self calibrated every 30 days 1 Turn on the power 2 Select a centering mounting cone t...

Page 10: ... setting follow the procedures below 1 Press the or button adjacent to to display d in the INNER window 2 Press the STOP then button adjacent to simultaneously Your selection readings will now appear in the d SETTING display MOUNTING WHEELS Select the most appropriate mounting method for the wheel you are balancing Using the proper method ensures secure mounting accurate displays and safe balancer...

Page 11: ...st the outer wheel hub 5 Spin the hub nut without the pressure cup onto the arbor Tighten securely BALANCING INSTRUCTIONS 1 First determine which mounting method you will use for the wheel 2 Select a centering mounting cone that best fits the center hole of the wheel 3 After installing the necessary mounting hardware hard lift the wheel onto the threaded shaft and slide it back against the arbor h...

Page 12: ...and touch the tips against the wheel edges 2 Read the measurement shown on the calipers 3 Press the button adjacent to 4 b will be displayed in the INNER window 5 Press the corresponding buttons to enter the correct data IMPORTANT NOTE The standard setting for this operation is shown in INCHES If metric is desired new calipers with metric readings will have to replace the calipers that accompanied...

Page 13: ...cator lights on the side marked OUTER are fully illuminated This indicates the position specified by the balancer for the OUTER weight position 7 Attach the specified weight for the CENTER PLANE position at top dead center Spin Mode AL2 1 Once the correct wheel data has been programmed lower the hood to begin the spin mode 2 After the hood is lowered or the START button is depressed the wheel will...

Page 14: ...ual weight readings will appear in the display windows STOP BUTTON The STOP button IS NOT an emergency stop button It will not immediately shut down shaft and wheel rotation For emergency situations that require immediate shutdown of rotation it is recommended that you use the SHAFT RESTRAINT PEDAL located on the right front side of the unit After Balance Vibration Problems If vibration is still p...

Page 15: ...to hold each button A A FIRST SECOND THIRD 3 At this time d s xxx will be shown on the display panel xxx represents data already entered Actual numbers may vary NOTE If d s xxx is not displayed try again pressing the buttons more rapidly 4 To adjust the dis setting use the B Up or Down buttons 5 Proceed directly to the in I setting by following the procedures below in I SETTING 1 After first check...

Page 16: ...________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______...

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Page 20: ...For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Fax 1 805 933 9160 www bendpak com www rangerproducts com ...

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