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1505-FTL Installation Guide

| REV. B1 | Page

6

HARDWARE USED

8×

hand

-

tighten

the

nuts

.

Carriage bolts are already on

the crossbars.

#98-123 Lock Washer

#98-117 Flat Washer

#94-105 Hex Nut

1.2.2

Install the feet on the Front, and Rear Crossbars.

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Summary of Contents for 1505-FTL

Page 1: ...INSTALLATION GUIDE 1505 FTL Cargo Rack Long Ford Transit 148 and 148 Ext Wheelbase Aluminum...

Page 2: ...llation NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Cordless Impact q Ratchet q Tape Measure q Marker q Ladder q Cutter q 1 2 Socket q Sawhorse...

Page 3: ...1 1 1 Unpack components compare with the bill of materials 1 1 2 Verify all parts are present Item No Description Qty 10 702 Mounting Track 2 10 4440 C Foot 4 15 0503 Front Crossbar 1 15 0513 Rear Cro...

Page 4: ...4 105 Hex Nut 5 16 18 SS316wax 8 96 1004 Fastener Kit Fastener Assembly 98 117 16 Flat Washer 5 16 OD 3 4 SS18 8 98 123 16 Lock Washer 5 16 SS304 90 209 8 Hex Bolt 5 16 18 1 SS304 94 150 Channel Nut 5...

Page 5: ...nd reinstalled after the feet have been installed in the final position see 2 2 4 PHASE 1 ASSEMBLY 1 2 CARGO RACK ASSEMBLY Rear crossbar Slide 2 pcs of 1 carriage bolts Front crossbar Slide 2 pcs of 1...

Page 6: ...565 5321 1505 FTL Installation Guide REV B1 Page 6 HARDWARE USED 8 hand tighten the nuts Carriage bolts are already on the crossbars 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 2 Install...

Page 7: ...Washer 98 136 Spacer 98 149 Neoprene Spacer 98 149 Neoprene Spacer Mounting Track Orientation REAR FRONT USE USE USE USE 2 1 1 Remove existing plugs on the vehicle roof holes Use a tap M8 1 25 to remo...

Page 8: ...800 565 5321 1505 FTL Installation Guide REV B1 Page 8 PHASE 2 INSTALLATION 2 2 CARGO RACK INSTALLATION 2 2 1 Position the front and rear crossbars minimum two persons on the vehicle so that the feet...

Page 9: ...OLS q Ratchet q 1 2 Socket q Tape Measure 90 209 Hex Bolt 5 16 1 98 123 Lock Washer 98 117 Flat Washer 94 150 Channel Nut distance foot to end of track 2 2 2 Make sure the crossbars are parallel to ea...

Page 10: ...1505 FTL Installation Guide REV B1 Page 10 TOOLS q Ratchet q 1 2 Socket IMPORTANT Place the cargo rack warning label on a visible area recommended on a partition 2 2 3 Center the crossbars on the veh...

Page 11: ...5 5321 1505 FTL Installation Guide REV B1 Page 11 TOOLS q Cutter TRACK PLUG 2 2 4 After installation is complete cut the track plug underneath the front crossbar to fill all the unused space Failure t...

Page 12: ...t 1 800 565 5321 1505 FTL Installation Guide REV B1 Page 12 You have successfully installed your 1505 FTL Cargo Rack Thank you for doing business with us For any feedback or suggestions you may have p...

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