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1530-NS Installation Guide

| REV. D2 | Page

5

PHASE 1

– ASSEMBLY

1.2 LADDER RACK ASSEMBLY

1.2.1

Peel the backer off of the adhesive on the hook protector, then attach the hook protector

to the upper rear hook.

TOOLS

q

Knife

REMOVE

2×

Fastener Assembly

96-1016 Fastener Kit

# 90-667

6×

8×

8×

Hex Bolt
M8-1.25 × 20mm
SS304

# 90-209

Hex Bolt
5/16"-18 × 5/8"
SS304

# 98-117

14×

Flat Washer
5/16", OD 3/4"
SS18-8

# 98-123

14×

Lock Washer
5/16"
SS304

# 94-150

Channel Nut
5/16"

8×

#90-209 Hex Bolt 5/16" × 1"

#98-123 Lock Washer

#98-117 Flat Washer

#94-150 Channel Nut

6×

#90-667 Hex Bolt M8 × 20mm

#98-123 Lock Washer

#98-117 Flat Washer

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Summary of Contents for 1530-NS

Page 1: ...INSTALLATION GUIDE 1530 NS Double Clamp Ladder Rack NV200 City Express Aluminum ...

Page 2: ...Rack Installation q 2 3 Note 14 15 18 19 Phase 1 Assembly Phase 2 Installation NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Cordless Impact q Ratchet q Tape Measure q Mallet q Marker q Ladder q Cutter q 1 2 Socket q Sawhorse Optional q Box q Knife q 1 2 Wrench q 13mm Socket q Silicone ...

Page 3: ... Plug 4 10 548 Hook Protector 4 3 8 L 2 10 722 Mounting Track 2 15 3003 Ladder Clamp Hasp 2 15 3004 Ladder Clamp Rear Hook 2 15 3005 Ladder Clamp Bar Driver Side 1 15 3006 Ladder Clamp Bar Passenger Side 1 15 3012 Ski Left 1 15 3013 Ski Right 1 15 3121 Rear Crossbow 1 15 3126 Front Crossbow 1 15 4290 Front Hook 2 94 1012 Assembly Fastener Kit 1 96 1016 Install Fastener Kit 1 BILL OF MATERIALS 15 3...

Page 4: ...Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 4 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 98 160 Spacer 90 487 4 Carriage Bolt 5 16 18 3 4 SS304 90 491 22 Carriage Bolt 5 16 18 1 SS304 98 117 Flat Washer 5 16 O D 3 4 SS18 8 30 98 123 Lock Washer Regular 5 16 SS304 30 94 105 Hex...

Page 5: ...ook protector to the upper rear hook TOOLS q Knife REMOVE 2 Fastener Assembly 96 1016 Fastener Kit 90 667 6 8 8 Hex Bolt M8 1 25 20mm SS304 90 209 Hex Bolt 5 16 18 5 8 SS304 98 117 14 Flat Washer 5 16 OD 3 4 SS18 8 98 123 14 Lock Washer 5 16 SS304 94 150 Channel Nut 5 16 8 90 209 Hex Bolt 5 16 1 98 123 Lock Washer 98 117 Flat Washer 94 150 Channel Nut 6 90 667 Hex Bolt M8 20mm 98 123 Lock Washer 9...

Page 6: ...2 Page 6 1 2 2 Attach the rear hooks to the ladder clamps with the pre assembled hardware on the pivot bars TOOLS q Cordless Impact q 1 2 Socket q 1 2 Wrench 90 225 Hex Bolt 5 16 18 2 SS304 98 117 Flat Washer 98 117 Flat Washer 94 111 Lock Nut HARDWARE USED 4 hardware is pre assembled ...

Page 7: ...pcs of 1 carriage bolts Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 4 pcs of 1 carriage bolts Front crossbow Slide 4 pcs of 1 carriage bolts Front crossbow Slide 4 pcs of 1 carriage bolts HARDWARE USED 2 HARDWARE USED 2 90 487 Carriage Bolt 5 16 3 4 SS304 90 487 Carriage Bolt 5 16 3 4 SS304 TIPS Use tape to keep the bolts from sliding off NOTE The track plug must be removed from the unde...

Page 8: ... Page 8 1 2 4 Install the feet on the front and rear crossbows NOTE The more slanted side of the V foot should be closer to the center of the crossbow HARDWARE USED 16 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut ...

Page 9: ...ation Guide REV D2 Page 9 1 2 5 Fasten the ladder clamp assemblies to the rear crossbow HARDWARE USED 4 Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket q Tape Measure q Marker 12 3 4 ...

Page 10: ...dware is pre assembled 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut TOOLS q Marker q Cutter 1 2 6 Pull out the 14 5 track plug on both ends of the front crossbow Loosen the pre assembled hardware on the front hooks and slide the hooks onto the front crossbow to the position shown below Cut the track plug then attach it back to the crossbow ...

Page 11: ...S Installation Guide REV D2 Page 11 1 2 7 Install the left and right Skis to the end brackets of the front crossbow HARDWARE USED 4 Carriage bolts are already on the ski 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket ...

Page 12: ...d tighten the nuts 1 2 9 Slide 3pcs of carriage bolts on the rear end of the each ski then attach end plugs on both ends of the skis HARDWARE USED 4 hardware is pre assembled 98 123 Lock Washer 98 117 Flat Washer 90 487 Carriage Bolt 5 16 3 4 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket q Tape Measure q Marker HARDWARE USED 6 90 491 Carriage Bolt 5 16 1 SS304 TOOLS q Mallet end plug end plu...

Page 13: ...mp handle supports aligning the rear surface of the crossbow brackets to the rear surface of the skis TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 4 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 2 98 123 Lock Washer 98 160 Spacer 98 117 Flat Washer 94 105 Hex Nut Carriage bolts are already on the ski Carriage bolts are already on the ski ...

Page 14: ...TION 2 1 1 Pull the plugs off and apply a bead of silicone around each hole then install the mounting tracks on the roof 90 667 Hex Bolt M8 20mm 98 123 Lock Washer 98 117 Flat Washer TOOLS q Cordless Impact q 13mm Socket HARDWARE USED 6 FRONT NOTE The ends of the mounting tracks with the half circles go to the front of the vehicle USE USE USE ...

Page 15: ...lation Guide REV D2 Page 15 PHASE 2 INSTALLATION 2 2 LADDER RACK INSTALLATION 2 2 1 Position the Ladder Rack minimum two persons on the vehicle so that the feet are on the tracks NOTE If you do not have a hoist lift the ladder rack onto the roof manually Ladder Rack ...

Page 16: ...are parallel to each other slide the rack to the appropriate position then attach all the V feet to the mounting tracks distance A distance B distance B distance foot to end of track distance A TOOLS q Ratchet q 1 2 Socket q Tape Measure HARDWARE USED 8 90 209 Hex Bolt 5 16 1 98 123 Lock Washer 98 117 Flat Washer 94 150 Channel Nut ...

Page 17: ... technical support contact us at 1 800 565 5321 1530 NS Installation Guide REV D2 Page 17 2 2 3 Center the crossbows on the vehicle then tighten all the V feet to the crossbows TOOLS q Ratchet q 1 2 Socket ...

Page 18: ... adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow 2 2 4 Ladder Rack adjustment for extention ladder NOTE Do this step on both sides The ladder cannot extend beyond the rear bumper of the vehicle IMPORTANT After installation is complete cut the track plug underneath the front crossbow to fill all the unused space Place the ladder rack warning labe...

Page 19: ...SE 2 INSTALLATION 2 3 NOTE 2 3 1 If the handle is interfering with the door or roof of the vehicle the handle can be installed in an alternate position If the handle is interfering with the door or roof of the vehicle disassemble the handle then assemble it in an alternate position as shown Handle ...

Page 20: ... at 1 800 565 5321 1530 NS Installation Guide REV D2 Page 20 You have successfully installed your 1530 NS Ladder Rack Thank you for doing business with us For any feedback or suggestions you may have please contact cs rangerdesign com ...

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