Page
4
of
15
CP0522
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301
FITTING INSTRUCTIONS
Before removing engine bolts, ensure the bike is upright and supported by a suitable engine
stand or jack placed under the sump of the motorbike to support the partial weight of the
engine, this will prevent the engine from moving during fitting.
PREPARATION:
•
Place a suitable jack beneath the engine in a central position using a piece of wood or plastic
between the jack and engine.
•
Apply very light pressure to the underside of the engine to support the engine during the
fitment process.
Assemble the crash protectors before removing the engine bolts to limit the amount
of time the engine is partially un-supported.
•
Place one of the nyloc nuts (
ITEM 5
) on the engine bar (
ITEM 4)
, followed by a penny washer
(
ITEM 6
) and shake proof washer (
ITEM 7)
.
•
Insert the engine bar (
ITEM 4
) with washers into the aero bobbin (
ITEM 1
) followed a spacer
(
ITEM 3
), as shown in
Picture 2.
INSTALLATION:
•
Remove the OEM engine mounting nut highlighted in
Picture 1
.
•
Using the partially assembled engine bar (
ITEM 4
), push out the OEM engine mounting bolt
until the inner face of the spacer (
ITEM 3
) is touching the frame.
NOTE: To avoid cross threading apply forward pressure to the bolt and rotate counter-
clockwise until a click is heard then begin to turn clockwise & tighten.
•
Now to assemble the LHS, slide the remaining spacer (
ITEM 3
) onto the engine bar (
ITEM 4
),
followed by the remaining aero bobbin (
ITEM 1
), next the locking washer (
ITEM 7
) and lastly
the penny washer (
ITEM 6
).
•
To secure the bobbin in place, wind on the remaining nyloc nut (ITEM Using a torque wrench,
tighten the bolt to 45 Nm. You may need to hold the bobbin in position to prevent it turning
while tightening the bolt.
•
Once completed, double check torque settings & the position/orientation of the bobbins then
push the bobbin caps (
ITEM 2
) into place then remove the jack.
ISSUE 1 - 16/08/2021 (AO)
