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O

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s

 M

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RAMTEQ

®

  

14275  northweSt  Freeway     

    houSton,  tx    77040     

   Phone:  713.983.6000     

    Fax:  713.983.6405

   

  

300-00007-01       10/06

p

age

 1

Low water Pressure 

    

Insufficient water source 

 

 

Check hose size/water source

 

 

 

 

Old or incorrect nozzle 

 

 

Replace nozzle

 

 

 

 

Plumbing or hose leak 

 

 

Tighten, repair or replace leak

 

 

 

 

Obstruction in spray nozzle         

 

Clean or replace nozzle

 

 

 

 

Chemical valve open 

  

 

Close valve or submerge hose 

 

 

 

 

     

Unloader valve worn 

 

 

Replace unloader

 

 

 

 

Pump valves dirty or worn   

 

Clean or replace packing/valves

 
No Chemical Flow   

 

Detergent valve closed 

 

 

Open detergent valve

 

 

 

  

Low detergent level 

 

 

Fill detergent container

 

 

 

 

Chemical screen dirty 

 

 

Clean detergent screen

Burner Not Igniting  

 

No fuel   

 

 

 

Fill fuel tank with proper fuel

 

 

 

 

Burner switch turned off 

 

 

Turn burner switch on

 

 

 

 

Thermostat set too low 

  

 

Reset thermostat

 

 

 

 

Clogged fuel filter   

 

 

Replace fuel filter

 

 

 

 

Defective pressure switch 

 

 

Replace pressure switch

 

 

 

 

Clogged burner nozzle 

 

 

Replace burner nozzle

 

 

 

 

Fuel pump malfunction 

 

 

Replace fuel pump

 

 

 

 

Improper electrode setting   

 

Clean/reset to specifications

Excessive Burner Smoke 

 

Improper fuel being used 

 

 

Use Diesel #1/#2 or Kerosene

 

 

 

 

water contamination in fuel         

 

Drain fuel and replace with new

 

 

 

 

Improper air band adjustment 

       

Readjust air band/altitude

 

 

 

 

Low fuel pressure   

 

 

Adjust to specifications

 

 

 

 

Air leaks in fuel lines 

 

       

Check for air leaks or bubbles

 

 

 

 

Soot on coils/burner assembly 

       

Clean coils/burner assembly

 

 

 

 

Misaligned electrodes 

 

       

Realign to specifications

 

 

 

 

Dirty burner nozzle  

 

 

Clean or replace burner nozzle

Pressure Relief Valve Leaks   

Nozzle is dirty 

 

 

      

Clean or replace nozzle

 

 

 

 

Defective relief valve 

 

       

Replace relief valve

 

 

 

 

Unloader adjusted incorrectly 

       

Adjust unloader valve

 

 

 

 

Restriction on discharge hose 

       

Remove nozzle and flush line

 

 

 

 

Scale restricting flow in coil         

 

Clean coil

Engine will Not Start 

 

Throttle lever off     

 

 

Turn throttle lever to "on" position

 

 

 

 

No fuel in engine   

 

 

Fill fuel tank if needed

 

 

 

 

Bad fuel or wrong fuel in engine 

 

Check to ensure correct fuel in tank

 

 

 

 

worn, foul, or dirty spark plug(s) 

 

Check spark plugs

 

 

 

 

Pressure bulid up in pump                      

Squeeze trigger on gun

 

 

 

 

Engine runs rough/no power  

Low oil level 

 

 

 

Check oil level, fill if needed

 

 

 

 

Dirty air filter 

 

 

 

Check and replace air filter if needed

 

 

 

 

Bad fuel or wrong fuel in engine 

 

Check to ensure correct fuel in tank

 

 

 

 

worn, foul, or dirty spark plug(s) 

 

Check spark plugs

 

 

 

 

Overchoking 

 

 

 

Open choke  fully and crank engine

 

 

 

 

Engine has lost compression 

 

Service engine at repair center 

 

 

 

 

Intake valve stuck open or stuck closed 

Service engine at repair center 

 

 

 

 

Incorrect fuel/air mixture 

 

 

Service engine at repair center

 
Pump Noisy 

 

          

Air in suction line   

 

 

Check inlet water fittings

 

 

 

 

Pump valves dirty   

 

 

Clean/replace pump valves

 

 

 

 

Check valve springs worn 

 

 

Replace check valves

 

 

 

 

Low pump oil  

 

          

 

Add SEA 30wt. non-detergent 

 

 

 

 

 

Pump bearings are worn 

 

 

Replace/rebuild pump

 

 

 

 

Incoming water too hot 

       

 

Reduce temperature/ambient

water In Oil 

 

 

High humidity environment            

 

Change oil frequently

 

 

 

 

Oil seal worn  

 

 

 

Check and replace oil seal

 

 

 

 

Plunger packing worn 

                  

Check and replace packing

 
water Dripping/Pump 

      

Plunger packing is worn 

  

 

Install new packing kit

 

 

 

 

Plunger retainer oil ring worn   

 

Replace oil ring

 

 

 

 

Cracked ceramics   

   

 

Replace ceramics

 
Oil Dripping 

 

 

Oil seal worn 

 

 

 

Check and replace oil seals

 

 

 

 

Cracked manifold   

 

 

Replace manifold

Fluctuating Pressure 

     

Unloader not adjusted 

 

 

Adjust to specifications

 

 

 

 

Valves worn 

 

 

 

Replace with valve kit

 

 

 

 

Dirt or blockage in valves 

 

 

Clean or replace valve

 

 

 

 

Pump sucking air   

  

 

Check water/detergent supply

 

 

 

 

worn plunger packing 

              

Replace packing kit 

 

 

 
Pump Head Overheating       

Extended period in bypass     

 

Pull trigger gun for water flow

problem   

cause  

action

troubleshooting

Summary of Contents for DV SERIES

Page 1: ...on of your RAMTEQ machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU O...

Page 2: ...L NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN This operator s manual contains information protected by copyright No part of this operator s manual may be photocopied...

Page 3: ...completely DO NOT overreach or stand on an unstable support while operating this machine Maintain good footing and balance DO NOT permit this machine to run while unattended or for extended periods o...

Page 4: ...and sediments to eliminate the possibility of sooting and compromising the efficiency of the coil FAILURE TO MAINTAIN HEAT EXCHANGER COIL MAY RESULT IN A STEAM EXPLOSION WHICH MAY CAUSE SERIOUS INJURY...

Page 5: ...band halfway back to where black smoke was first noted Tighten air band locking screw When properly set the unit should NOT have either black smoke or white smoke during operation IF BLACK OR WHITE S...

Page 6: ...30w non detergent oil if needed Check water tank to ensure adequate level of water required for the job Pull trigger on gun until a steady stream of water comes out the nozzle This purges any air in t...

Page 7: ...Black not shown 1 439 00003 05 Cable Battery Red not shown 1 12 180 00104 01 Shell SS Stationary 18 1 13 191 00004 01 Insulation Cap 1 14 180 00072 01 Cap Coil Large 10 Center 1 15 180 00020 01 Shell...

Page 8: ...uel Pump Solenoid NLH150 NLH200 NLH230 1 1a 2 252 00002 01 Fuel Pump Solenoid NLH300 NLH500 1 2 256 00001 01 Main Burner Gasket 1 3 245 00006 11 Nozzle Fuel 1 35 125psi NLH150 NLH200 NLH230 1 3b 245 0...

Page 9: ...270 00004 01 Nozzle Water 5 0 0 Quick Connect 20 25 HP 1 1e 270 00004 02 Nozzle Water 5 0 15 Quick Connect 20 25 HP 1 1f 270 00004 03 Nozzle Water 5 0 25 Quick Connect 20 25 HP 1 1g 270 00004 04 Nozz...

Page 10: ...Kit 69 3 Each 1 221 00031 01 Piston Plunger 20MM 3 General Pump TS1511 T9211Triplex Plunger Pump Pump Repair Parts Ref Part Description Qty 1a 220 00053 01 Pump Complete General TS1511 1 1b 220 00103...

Page 11: ...WHT Photocell WHT RED TIMER OUT DROP N O White SOLENOID FUEL Orange WHT BLOWER IGNITOR XFMR RED BLK BLK MODULE BURNER BLK PRESSURE SW FLOW SW or SCHEMATIC TYPICAL 12 VOLT Schematic Electrical BRN Big...

Page 12: ...t angle plug HOURMETER BLK WHT N C BRN WHT RED THERMOSTAT GRN WHT Mtr Burner Module Blk Red Wht Grn Transformer for Ignitor Solenoid Fuel Burner GRN RED BRN P 1 INDICATES ASSEMBLED FROM OTHER AREAS IN...

Page 13: ...3 8 STREET 281 00001 01 HOSE END SWIVEL 4 JIC FEMALE X 1 4 BARB ELBOW PLATED STEEL 8 FLARE X 1 2 NPTM 554 00005 01 CONNECTOR BRASS 1 2 NPTF X 1 2 NPTF COUPLER FRAME MOUNTED METERING VALVE ELBOW BRASS...

Page 14: ...e nozzle and flush line Scale restricting flow in coil Clean coil Engine Will Not Start Throttle lever off Turn throttle lever to on position No fuel in engine Fill fuel tank if needed Bad fuel or wro...

Page 15: ...eration outside the specifications in the intended applications c by the use of parts not sold or manufactured by RAMTEQ d by the modification of the Product Warranty Disclaimer EXCEPT AS EXPRESSLY SE...

Page 16: ...75 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 1 13 Click on pictures to open manufacturers website Manufacturers Warranty Period 5 years 5 years 3 years 3 years 3 years 18...

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