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RAMSET RAM 5500, Instruction Manual

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RAMSET RAM 5500 Instruction Manual Download Page 22

21

RAM 100 • 1000 • 5500

RAMSET

www.ramsetinc.com

bill of MAteRiAls foR:  RAM 100 • RAM 1000 • RAM 5500

ITEM

PART #

PART DESCRIPTION

RAM 100 RAM 1000 RAM 5500

45

800-75-20

FOOT PEDAL RELEASE ASSEMBLY - RAM 100

1

46

800-06-11

     Sprocket, Clutch Release - 41B21H

1

47

800-22-00

     Spring - 1 1/4" x 1 1/4"

1

48

800-24-00

     4-Pin Disc

1

49

800-40-16

     Washer, Flat - ID 1 1/16" : OD 2"

2

50

800-58-20

     Arbor, Foot Pedal Release

1

51

800-70-86

     Snap Ring, External - 1 1/2"

1

52

800-75-21

FOOT PEDAL RELEASE ASSEMBLY - RAM 1000/5500

1

1

53

800-06-12

     Sprocket, Dual Foot Pedal Release - 41B25/27

1

1

54

800-22-01

     Spring - 1 1/4" x 3/4"

1

1

55

800-24-01

     4-Pin Disc

1

1

56

800-40-16

     Washer, Flat - ID 1 1/16" : OD 2"

1

1

57

800-58-21

     Arbor, Foot Pedal Release - 1 "

1

1

58

800-70-86

     Snap Ring, External - 1 1/2"

1

1

59

800-75-30

IDLER WhEEL ASSEMBLY - RAM 100

60

800-36-64

     Bolt, Hex Head - 5/8" - 11 x 3 1/2"

1

61

800-70-30

     Idler Wheel, UHMW - 2 1/2" x 1 1/4" - I.D. 5/8"

1

62

800-75-31

IDLER WhEEL ASSEMBLY - RAM 1000/5500

1

1

63

800-36-64

     Bolt, Hex Head - 5/8" - 11 x 3 1/2"

2

2

64

800-46-01

     Bushing, Idler Wheel Sleeve - ID 5/8" : OD 7/8" x 1 11/16" 

2

2

65

800-70-31

     Idler Wheel, UHMW - 3 1/2" x 1 1/2" - I.D. 7/8"

2

2

Summary of Contents for RAM 5500

Page 1: ...RAM 100 1000 5500 RAMSET www ramsetinc com ...

Page 2: ...ience or appropriate training with gate operators WARNING IMPORTANT SAFETY REQUIREMENTS INSTRUCTIONS WARNING To reduce the risk of injury or death 1 READ AND FOLLOW ALL INSTRUCTIONS 2 Never let children operate or play with gate controls Keep the remote control away from children 3 Always keep people and objects away from the gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE 4 Test the Vehicula...

Page 3: ...ty device such as a photo eye or loop detector Check the e r d Sensitivity for proper adjustments Make sure that all areas around the gate are safe and secure such as the front rear and travel area Communicate with the end user Instruct the end user on how to safely operate all functions of the operator Instruct the end user on how to safely use the emergency release Clearly label and identify the...

Page 4: ...utdoor or easily accessible controls shall have a security feature to prevent unauthorized use g The stop and or reset button must be located in the line of sight of the gate Activation of the reset control shall not cause the operator to start h A minimum of two 2 WARNING SIGNS shall be in stalled one on each side of the gate where easily visible i For gate operators utilizing a non contact senso...

Page 5: ...ator Class III A vehicular gate operator or system intend ed for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public Restricted access vehicular gate operator Class IV A vehicular gate operator or system in tended for use in a guarded industrial location or building such as an airport security area or other ...

Page 6: ...9 4 amp 1625 rpm Power Failure Release Exclusive Foot Pedal Release Exclusive foot pedal release or optional battery back up system Exclusive foot pedal release or optional battery back up system Overall Dimensions H 22 L 14 W 15 H 27 L 16 W 16 H 27 L 16 W 16 Gate Travel Speed Approx 1 per sec Approx 1 per sec Approx 1 per sec Shipping Weight 110 lbs 125 lbs 135 lbs FOOT PEDAL RELEASE EMERGENCY RE...

Page 7: ... pad are based on soil bear ing shear of 2000 P S F These figures may have to be adjusted depending on local soil conditions 1 Construct form for mounting pad according to dimensions shown in Figure 1 2 and 3 2 Locate mounting pad according to dimensions given in illustration 3 Level top edge of form 4 Set reinforcing bars and wire mesh 5 Mix concrete pour mixture into form Level and finish surfac...

Page 8: ... the right side to spring the pedal up and re engage your gate NOTE Your operator will not respond until your gate is properly engaged Gate Disengaged Figure 5 Gate Engaged Padlock optional use We do not recommend use of the foot pedal on installations with steep inclines Always make sure the gate is secured when using the foot pedal to avoid sudden movements from the gate Make sure to show the en...

Page 9: ...adjusted depending on local soil conditions 1 Construct form for mounting pad according to dimensions shown in Figure 6 7 and 8 2 Locate mounting pad according to dimensions given in illustration 3 Level top edge of form 4 Set reinforcing bars and wire mesh 5 Mix concrete pour mixture into form Level and finish surface after pouring is complete 6 Allow pad to cure for 48 hours and remove forms All...

Page 10: ...GATE SHOWN Fully Open No tail on gate required FRONT INSTALLATION GATE SHOWN Closed Tail on gate required Top View Front View Top View Front View Hidden Wall Wall TAIL Inside Property Inside Property Inside Property WARNING Outside Property Outside Property Outside Property USE ONLY CHAIN GUARDED PULLEYS WARNING USE ONLY CHAIN GUARDED PULLEYS Figure 9 Figure 10 Figure 11 ...

Page 11: ...or or equivalent and a contact sensor edge device or equivalent is required on each individual installation to comply with UL325 WARNING To adjust gate travel depress spring loaded bracket and spin each Adjustment Nut to the required position Figure 13 14 L E D must turn on to indicate position open or close when limit switch is activated by limit switch adjustment nut Gate Travel Adjustment Turn ...

Page 12: ...zed to set limit switches and verify proper system operation when installing or servicing an operator Opening Pressing this button will cause the gate to open Stop Pressing this button will cause the gate to stop moving Closing Pressing this button will cause the gate to close Reset E R D Board Push all three pushbuttons for approximately 5 seconds All three L E D s should blink L E D s light up w...

Page 13: ...onds before the gate will move in any direction Sw Function ON Triggers the relay on jP2 pins 7 8 for 3 seconds OFF Regular working conditions Dip Switch B 3 CONSTANT WARN Used with jP2 Relay Connections pins 7 8 Triggers a relay for an alarm or light not included to be ac tive anytime the gate is in motion Sw Function ON Triggers the relay on jP2 pins 7 8 while the gate is moving OFF Regular work...

Page 14: ...d Dip Switch C 4 ONE PASS Sw Function OFF Normal Operation fully opens and closes ON One pass mode The gate will open until the re versing loop is initially activated and then cleared the gate will then close If the reversing loop is then activated again before the gate is fully closed the gate will stop until the reversing loop is cleared then continue to close Dip Switch C 1 SECURE CLOSE Sw Func...

Page 15: ...14 RAMSET www ramsetinc com RAM 100 1000 5500 Limit Switches Radio Receiver Figure 18 Terminal strip Connections ...

Page 16: ...r is cleared Once the detector is cleared the operator will resume normal operation If triggered twice before reaching a limit switch the alarm will sound for 6 minutes and the control board will not accept any commands After the 6 minutes the 24 VDC is removed from the alarm connection and the board resets to normal operation Terminal 9 and 10 Limit 1 Limit 2 Direction depends on Dip Switch C 7 S...

Page 17: ...oop Fire Box Exit Loop Phantom Loop Radio Edge Sensor 24 VAC and Magnetic Lock 3 Button Station plug in jP10 jP9 jP3 jP11 jP7 plug in jP2 ramset Intelligate Control Board Introduction Ramset s Intelligate Control Board works with Sliding Swinging and Overhead vehicular gate operators It is controlled by a program mable microprocessor that reads and precisely executes all functions of the Control B...

Page 18: ... three wire Shielded cable is needed to run from the A B Common JP7 of the master P C B to the A B Common JP7 of the slave P C B JP10 Loop Inputs 1 2 Reverse 3 4 Exit 5 6 Phantom Use with ILD 24s Loop wires should be connected to this plug JP4 JP5 JP8 Reverse Exit Phantom Sensor Used with the Ramset ILD 24 plug in loop detector The Loop wires should be connected into the LOOP INPUTS plug Fully Ope...

Page 19: ...18 RAMSET www ramsetinc com RAM 100 1000 5500 Parts Diagram RAM 100 Figure 20 3 21 1 16 19 41 30 29 28 50 48 47 49 46 26 13 17 10 24 24 39 7 17 14 35 36 31 20 38 44 5 11 45 51 59 60 61 42 33 ...

Page 20: ... RAM 100 1000 5500 RAMSET www ramsetinc com RAM 1000 RAM 5500 Figure 21 2 41 22 27 42 44 16 19 15 8 23 9 20 32 18 38 37 36 35 28 30 25 29 63 64 65 43 34 40 33 4 12 52 62 55 54 56 58 53 57 6 Parts Diagram ...

Page 21: ... 02 Spring 1 2 x 2 1 1 1 20 800 22 04 Spring 1 4 x 1 2 2 2 2 21 800 24 20 Pedal Release Fork 3 3 4 x 2 3 4 1 22 800 24 21 Pedal Release Fork 3 7 8 x 2 13 16 1 1 23 800 44 03 Bearing Sealed 3 4 2 2 24 800 44 04 Bearing Sealed 6202RS x 1 2 2 25 800 52 00 Chain 40 10ft per box 2 2 26 800 52 02 Chain 41 10ft per box 2 27 800 52 21 Chain Limit 41 x 22 22 Links 1 1 28 800 52 30 Chain Bolt 1 2 13 x 3 1 4...

Page 22: ...l Release Assembly Ram 1000 5500 1 1 53 800 06 12 Sprocket Dual Foot Pedal Release 41B25 27 1 1 54 800 22 01 Spring 1 1 4 x 3 4 1 1 55 800 24 01 4 Pin Disc 1 1 56 800 40 16 Washer Flat ID 1 1 16 OD 2 1 1 57 800 58 21 Arbor Foot Pedal Release 1 1 1 58 800 70 86 Snap Ring External 1 1 2 1 1 59 800 75 30 Idler Wheel Assembly Ram 100 60 800 36 64 Bolt Hex Head 5 8 11 x 3 1 2 1 61 800 70 30 Idler Wheel...

Page 23: ...rance 3 Always keep people children and objects away from the gate while the gate is in operation No one should cross the area of a moving gate 4 No opening devices such as a keypad cardreader etc should be installed close to the gate where the gate could possibly cause injury 5 Use warning signs attached on both sides of the gate Important Safety Instructions WARNING Not following these instructi...

Page 24: ...ple children and objects away from the gate while the gate is in operation No one should cross the area of a moving gate Use the emergency release only when the gate is not moving power is turned off to the unit Have the technician give you a demonstration of how to use the emergency release Keep gates properly maintained Have a qualified gate technician service the gate operator and gate hardware...

Page 25: ... Check all transmitters 2 Remove receiver If problem persist contact Ramset GATE DOESN T OPEN 1 Radio L E D On 2 10 amp fuse blown 3 Opening accessory not functioning 1 See above symptoms solutions 2 Check replace 10 amp fuse 3 Check replace opening accessory GATE DOESN T CLOSE 1 No lights are On 2 Exit Rev Loop Radio L E D On 3 10 amp fuse blown 4 Thermal overload button popped on motor 1 See abo...

Page 26: ...9116 De Garmo Ave Sun Valley CA 91352 Tel 818 504 2533 Fax 818 504 1141 www ramsetinc com ...

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