RAM Truck Diesel Supplement 2012 Owner'S Manual Download

Page: 99 / 174

MAINTAINING YOUR VEHICLE

CONTENTS

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Engine Compartment — 6.7L Diesel . . . . . . . . . 99

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Maintenance Procedures . . . . . . . . . . . . . . . . . 100

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Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 100

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Engine Air Cleaner Filter . . . . . . . . . . . . . . . 104

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Draining Fuel/Water Separator Filter . . . . . . 106

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Fuel Filter Replacement . . . . . . . . . . . . . . . . 108

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Priming If The Engine Has Run Out Of
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

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Intervention Regeneration Strategy – EVIC
Message Process Flow . . . . . . . . . . . . . . . . . . 111

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Diesel Exhaust Fluid – Chassis Cab Only . . . 114

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Maintenance-Free Batteries . . . . . . . . . . . . . 114

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Cooling System . . . . . . . . . . . . . . . . . . . . . 115

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Charge Air Cooler – Inter-Cooler . . . . . . . . . 121

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Brake System . . . . . . . . . . . . . . . . . . . . . . . 121

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Clutch Hydraulic System . . . . . . . . . . . . . . . 123

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Transfer Case – If Equipped . . . . . . . . . . . . . 123

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Manual Transmission – If Equipped . . . . . . . 123

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Automatic Transmission – If Equipped . . . . . 124

Summary of Contents for Truck Diesel Supplement 2012

Page 1: ...07 R a m T r u c k O W N E R S M A N U A L 2 0 1 2 D i e s e l S u p p l e m e n t...

Page 2: ...nd telephone equipment must be installed properly by trained personnel The following must be observed during installation The positive power connection should be made directly to the battery and fused...

Page 3: ...TION 3 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 7 3 UNDERSTANDING YOUR INSTRUMENT PANEL 15 4 STARTING AND OPERATING 33 5 WHAT TO DO IN EMERGENCIES 91 6 MAINTAINING YOUR VEHICLE 97 7 MAINTENANCE S...

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Page 5: ...INTRODUCTION CONTENTS A Message From Chrysler Group LLC 4 1...

Page 6: ...nance procedures are different However they are simple to follow and careful adherence to them will ensure that you take full advantage of the features of this engine NOTE Some aftermarket products ma...

Page 7: ...that the use of a performance chip will prohibit the engine from starting In this instance the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to it s factory se...

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Page 9: ...YOUR VEHICLE CONTENTS Steering Wheel Lock If Equipped 8 To Manually Lock The Steering Wheel 8 To Release The Steering Wheel Lock 8 Remote Starting System If Equipped 8 How To Use Remote Start 9 Engine...

Page 10: ...key fob into the ignition switch and start the engine If the key fob is difficult to turn move the wheel slightly to the right or left to disengage the lock NOTE If you turned the wheel to the right...

Page 11: ...efore the engine will remote start Shift lever in PARK Doors closed Hood closed HAZARD switch off BRAKE switch inactive brake pedal not pressed Ignition key removed from ignition switch Battery at an...

Page 12: ...Fault The EVIC message stays active until the ignition is turned to the ON RUN position To Enter Remote Start Mode Press and release the REMOTE START button on the RKE transmitter twice within five se...

Page 13: ...t To Exit Remote Start Mode And Drive The Vehicle Before the end of the 15 minute cycle press and release the UNLOCK button on the RKE transmitter to unlock the doors and disarm the Vehicle Security A...

Page 14: ...t System operation refer to Electronic Vehicle Information Center EVIC Customer Programmable Features System Setup in Understanding Your Instru ment Panel ENGINE BREAK IN RECOMMENDATIONS The Cummins t...

Page 15: ...For additional vehicle break in requirements refer to Trailer Towing in Starting and Operating of the Owners Manual Because of the construction of the Cummins turbo charged diesel engine engine run in...

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Page 17: ...DING YOUR INSTRUMENT PANEL CONTENTS Instrument Cluster 16 Instrument Cluster Description 17 Electronic Vehicle Information Center EVIC 27 EVIC Displays 28 Vehicle Information Customer Information Feat...

Page 18: ...INSTRUMENT CLUSTER 16 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 19: ...th either turn signal on Check for an inoperative outside light bulb if either indicator flashes at a rapid rate 3 Fuel Gauge Shows level of fuel in tank when ignition switch is in the ON position 4 T...

Page 20: ...te at the same speed Low range provides a greater gear reduction ratio to provide increased torque at the wheels For vehicles equipped with a premium cluster this indi cator will display in the Electr...

Page 21: ...condition exists that will not allow full ESC function 10 Exhaust Brake Indicator Light This light will illuminate when the exhaust brake has been turned on 11 Vehicle Security Light If Equipped This...

Page 22: ...R button To reset a trip odometer display the desired trip odom eter to be reset then push and hold the button for approximately two seconds until the display resets 15 Shift Lever Indicator This disp...

Page 23: ...it may indicate that the parking brake is applied that the brake fluid level is low or that there is a problem with the Anti Lock Brake System reservoir If the light remains on when the parking brake...

Page 24: ...ehicles equipped with the ABS are also equipped with Electronic Brake Force Distribution EBD In the event of an EBD failure the Brake Warning Light will turn on along with the ABS Warning Light Immedi...

Page 25: ...zed dealer 21 Tire Pressure Monitoring Telltale Light If Equipped Each tire including the spare if provided should be checked monthly when cold and inflated to the inflation pressure recommended by th...

Page 26: ...ressure telltale When the system detects a malfunction the telltale will flash for approximately one minute and then remain continuously illuminated This sequence will continue upon subse quent vehicl...

Page 27: ...ystem TPMS in the Owner s Manual for further information 22 Malfunction Indicator Light MIL The Malfunction Indicator Light MIL is part of an onboard diagnostic OBDII system which monitors the emissio...

Page 28: ...horized dealer as soon as possible 24 Front Fog Light Indicator Light If Equipped This indicator will illuminate when the front fog lights are on 25 Seat Belt Reminder Light When the ignition switch i...

Page 29: ...EVIC fea tures a driver interactive display that is located in the instrument cluster NOTE The compass on your vehicle is self calibrating eliminating the need to manually calibrate the compass This...

Page 30: ...See Dealer Exhaust Service Required See Dealer Now Exhaust System Regeneration Required Now Exhaust System Regeneration In Process Exhaust System Regeneration Completed Low DEF Refill Soon Refill DEF...

Page 31: ...t until the Wait To Start Light turns OFF then start the vehicle Refer to Starting Procedures in Starting and Operating for further information NOTE The Wait To Start Light may not illuminate if the i...

Page 32: ...k when this message is initially displayed Refill DEF Engine Will Not Restart In XXX Miles This message will continuously display if the Low DEF Refill Soon message is ignored and the fre quency of oc...

Page 33: ...dealer and have your vehicle serviced as soon as possible Service DEF System Engine Will Not Start In 200 Miles See Dealer This message will display if the DEF system has not been serviced after the...

Page 34: ...ustomer Information Features Press and release the UP or DOWN button until Vehicle Info displays in the EVIC and press the SELECT button Press the UP and DOWN button to scroll through the available in...

Page 35: ...e Manifold Air Temperature Above 66 F 19 C 37 Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C To 19 C 38 Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C 40 Starti...

Page 36: ...Six Speed Automatic Transmission If Equipped Ram Truck Only 55 Six Speed Automatic Transmission If Equipped Chassis Cab Only 66 Manual Transmission If Equipped 76 Shifting 77 Downshifting 78 Reverse...

Page 37: ...aminated Fuel 86 Bulk Fuel Storage Diesel Fuel 86 Diesel Exhaust Fluid Storage 87 Adding Diesel Exhaust Fluid Chassis Cab Only 87 Diesel Exhaust Fluid Chassis Cab Only 89 System Overview 90 4 STARTING...

Page 38: ...brake pedal or the shift lever Do not leave the key in the ignition A child could operate power win dows other controls or move the vehicle Manual Transmission If Equipped Apply the parking brake plac...

Page 39: ...ler A 12 Volt heater built into the fuel filter housing aids in preventing fuel gelling It is controlled by a built in thermostat A heated intake air system both improves engine starting and reduces t...

Page 40: ...N Do not crank engine for more than 15 seconds at a time or starter motor damage may result Turn the ignition switch to the OFF position and wait at least two minutes for the starter to cool before re...

Page 41: ...oid engine damage Refer to Maintenance Procedures Draining Fuel Water Sepa rator Filter in Maintaining Your Vehicle for fur ther information 2 After the Wait To Start Light goes off turn the ignition...

Page 42: ...complished by turning the ignition OFF for at least five seconds and then back ON after the Wait To Start Light has turned off but before the engine is started However excessive cycling of the manifol...

Page 43: ...ble Geometry Turbocharger at low coolant temperatures to improve engine warm up When a diesel engine is allowed to run out of fuel or the fuel gels at low temperatures air is pulled into the fuel syst...

Page 44: ...the key in the ignition A child could operate power win dows other controls or move the vehicle NORMAL OPERATION DIESEL ENGINE Observe the following when the engine is operating All message center lig...

Page 45: ...e extended arctic conditions 10 F 23 C exist NOTE Use of Climatized Ultra Low Sulfur Diesel Fuel or Number 1 Ultra Low Sulfur Diesel Fuel results in a noticeable decrease in fuel economy Climatized Ul...

Page 46: ...the engine requires twice as much power to crank at the same RPM The use of 120 VAC powered battery blankets will greatly increase starting capability at low temperatures Suitable battery blankets are...

Page 47: ...operating temperature during extended idle Engine Idling Avoid prolonged idling long periods of idling may be harmful to your engine because combustion chamber temperatures can drop so low that the fu...

Page 48: ...engine RPM will go up to 1100 RPM To increase the RPM press and hold the ACCEL RESUME switch and the idle speed will increase to approximately 1500 RPM To decrease the RPM press and hold the DECEL sw...

Page 49: ...recommends performing engine shut down with the clutch pedal pushed to the floor clutch disengaged When engine shut down is performed in this manner the rattle is reduced not eliminated Refer to the f...

Page 50: ...erforming the following button sequence 1 Turn the ignition key to the on position or start the vehicle 2 Pull in the Cruise Control Cancel button lever and hold While holding the Cruise Control Cance...

Page 51: ...the lubricating oil and causing rapid wear to the engine Cooling System Tips Automatic Transmission To reduce potential for engine and transmission over heating in high ambient temperature conditions...

Page 52: ...in the engine operating temperature excessive smoke oil pressure drop ENGINE BLOCK HEATER IF EQUIPPED The engine block heater warms engine coolant and permits quicker starts in cold weather Connect t...

Page 53: ...engine block heater usage is required DIESEL EXHAUST BRAKE ENGINE BRAKING IF EQUIPPED The exhaust brake feature will only function when the driver turns the exhaust brake switch to the ON position Onc...

Page 54: ...l which may cause an accident possi bly resulting in personal injury or death NOTE For optimum braking power it is recommended to use the exhaust brake while in TOW HAUL mode The purpose of the exhaus...

Page 55: ...ISSION IF EQUIPPED CAUTION Damage to the transmission may occur if the follow ing precautions are not observed Shift into PARK only after the vehicle has come to a complete stop Continued CAUTION Cont...

Page 56: ...ed is dan gerous for a number of reasons A child or others could be seriously or fatally injured Children should be warned not to touch the parking brake brake pedal or the shift lever Do not leave th...

Page 57: ...he brake pedal must be pressed Six Speed Automatic Transmission If Equipped Ram Truck Only The shift lever position display located in the instrument panel cluster indicates the transmission gear rang...

Page 58: ...O NOT race the engine when shifting from PARK or NEUTRAL into another gear range PARK This range supplements the parking brake by locking the transmission The engine can be started in this range Never...

Page 59: ...you have placed it in PARK Make sure the transmission is in PARK before leaving the vehicle Continued WARNING Continued It is dangerous to move the shift lever out of PARK or NEUTRAL if the engine spe...

Page 60: ...others could be seriously or fatally injured Do not leave the key fob in the vehicle A child could operate power windows other controls or move the vehicle CAUTION Before moving the shift lever out o...

Page 61: ...et the parking brake and shift the transmission into PARK if you must leave the vehicle WARNING Do not coast in NEUTRAL and never turn off the ignition to coast down a hill These are unsafe practices...

Page 62: ...ing a lower gear range will improve performance and extend transmission life by reducing excessive shifting and heat buildup If the transmission operating temperature exceeds nor mal operating limits...

Page 63: ...peration will resume once the transmission temperature has risen to a suitable level Transmission Limp Home Mode Transmission function is monitored electronically for abnormal conditions If a conditio...

Page 64: ...ows the driver to limit the highest available gear when the shift lever is in the DRIVE position For example if you shift the transmission into 3 third gear the transmission will never shift above thi...

Page 65: ...ive wheels could lose their grip and the vehicle could skid causing an accident or personal injury Screen Display 1 2 3 4 5 6 D Actual Gear s Allowed 1 1 2 1 3 1 4 1 5 1 6 1 6 NOTE To select the prope...

Page 66: ...ed is sufficiently high and the TOW HAUL switch has not been activated When To Use TOW HAUL Mode When driving in hilly areas towing a trailer carrying a heavy load etc and frequent transmission shifti...

Page 67: ...your vehicle A clutch within the torque converter engages automati cally at calibrated speeds This may result in a slightly different feeling or response during normal operation in the upper gears Whe...

Page 68: ...is section To drive move the shift lever from PARK or NEUTRAL to the DRIVE position Pull the shift lever toward you when shifting into REVERSE or PARK or when shifting out of PARK The electronically c...

Page 69: ...l apply the parking brake before placing the shift lever in PARK otherwise the load on the transmission locking mechanism may make it difficult to move the shift lever out of PARK As an added precau t...

Page 70: ...he vehicle As with all vehicles you should never exit a vehicle while the engine is running Before exiting a vehicle always apply the parking brake shift the transmission into PARK and remove the key...

Page 71: ...oward you and move it all the way counterclockwise until it stops Release the shift lever and make sure it is fully seated in the PARK gate Look at the shift lever position display and verify that it...

Page 72: ...smoothest upshifts and down shifts and the best fuel economy The transmission automatically upshifts through underdrive first second and third gears direct fourth gear and overdrive fifth and sixth g...

Page 73: ...n to the lowest possible gear when climbing a grade or shifting to NEUTRAL when stopped in heavy traffic can help to reduce this excess heat generation During cold temperatures transmission operation...

Page 74: ...ealer for service without damaging the transmission In the event of a momentary problem the transmission can be reset to regain all forward gears by performing the following steps 1 Stop the vehicle 2...

Page 75: ...nd ERS mode at any vehicle speed When the shift lever is in the DRIVE position the transmission will operate automatically shifting between all available gears Tapping the ERS switch will activate ERS...

Page 76: ...onically controlled Overdrive fifth and sixth gears The trans mission will automatically shift into the Overdrive gear if the following conditions are present the shift lever is in the DRIVE position...

Page 77: ...slide and the vehicle to swing around with the possible loss of vehicle control which could cause an accident possi bly resulting in personal injury or death Torque Converter Clutch A feature designe...

Page 78: ...h This is due to the fluid partially draining from the torque converter into the transmission This condition is normal and will not cause damage to the transmission The torque con verter will refill w...

Page 79: ...carrying a payload or towing a trailer Damage to the clutch can result from starting in second or third gear with a loaded vehicle An unloaded vehicle may be launched in second gear Use each gear in n...

Page 80: ...when driving down steep hills In addition downshifting at the right time provides better acceleration when you desire to resume speed Downshift progressively Do not skip gears to avoid overspeeding t...

Page 81: ...o stop rotating Beginning from the NEUTRAL N position move the shift lever in one quick smooth motion straight across and into the REVERSE R area the driver will feel a firm click as the shifter passe...

Page 82: ...ed Automatic Transmission Only The PTO drive gear part of the AS68RC operates at torque converter turbine speed The turbine speed will be less than engine speed when the torque converter clutch is not...

Page 83: ...until the engine speed is below 1 000 RPM Lockup clutch engagement is desir able for certain types of PTO applications AS68RC Six Speed Automatic Transmission Only To operate the PTO via a remote swit...

Page 84: ...is moving To do so the PTO function must be activated prior to taking the vehicle out of PARK This is accomplished by activating the upfitter provided PTO on off switch At this point the customer may...

Page 85: ...WARNING Continued 2 Using a CO2 or dry chemical type fire extin guisher direct the spray from the fire extinguisher into the grille on the passenger side so that the spray enters the engine air intak...

Page 86: ...g the fuel water separator drain provided If you buy good quality fuel and follow the cold weather advice above fuel conditioners should not be required in your vehicle If available in your area a hig...

Page 87: ...y tightened Make sure that the fuel filler cap is tightened each time the vehicle is refueled WARNING A fire may result if fuel is pumped into a portable container that is on a truck bed You could be...

Page 88: ...l good maintenance of the stored fuel is also essential Fuel contaminated with water will promote the growth of microbes These microbes form slime that will clog fuel filters and lines Drain condensat...

Page 89: ...stainless steel should be avoided as they are subject to corrosion by DEF If DEF is spilled it should be wiped up completely Adding Diesel Exhaust Fluid Chassis Cab Only The DEF gauge located on the E...

Page 90: ...Genuine Parts in Maintaining Your Vehicle for the correct fluid type 1 Remove cap from DEF tank located on drivers side of the vehicle 2 Insert DEF fill adapter nozzle into DEF tank filler neck DEF Fi...

Page 91: ...sel emissions standards required by the Environmental Pro tection Agency Selective Catalytic Reduction SCR is the first and only technology in decades to be as good for the environment as it is good f...

Page 92: ...ontrol module NOx sensors Temperature sensors SCR catalyst The DEF injection system and SCR catalyst enable the achievement of diesel emissions requirements while maintaining outstanding fuel economy...

Page 93: ...WHAT TO DO IN EMERGENCIES CONTENTS Jump Starting 92 With Portable Starting Unit 95 5...

Page 94: ...er source NOTE Replacement batteries should both be of equal size to prevent damage to the vehicle s charging system Your vehicle is equipped with two 12 Volt batteries If it becomes necessary to use...

Page 95: ...equipped has a green dot in the center failure to start is not due to a discharged battery and cranking system should be checked 1 Attach one jumper cable to the positive terminal of booster battery a...

Page 96: ...cold weather when temperatures are be low freezing point electrolyte in a discharged battery may freeze Do not attempt jump starting because the battery could rupture or explode The battery temperatur...

Page 97: ...ersonal injury caused by electrolyte squirting out the battery vent Personal injury or property damage due to battery explosion Damage to charging system of booster vehicle or of immobilized vehicle W...

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Page 99: ...ement 108 Priming If The Engine Has Run Out Of Fuel 110 Intervention Regeneration Strategy EVIC Message Process Flow 111 Diesel Exhaust Fluid Chassis Cab Only 114 Maintenance Free Batteries 114 Coolin...

Page 100: ...Noise Control System Required Maintenance Warranty 127 Fluid Capacities 132 Fluids Lubricants And Genuine Parts 133 Engine 133 Chassis 135 98 MAINTAINING YOUR VEHICLE...

Page 101: ...uid Reservoir 2 Engine Coolant Reservoir 7 Integrated Power Module 3 Automatic Transmission Dipstick If Equipped 8 Engine Oil Fill 4 Engine Oil Dipstick 9 Coolant Pressure Cap 5 Brake Fluid Reservoir...

Page 102: ...ified repair center Continued CAUTION Continued Your vehicle has been built with improved fluids that protect the performance and durability of your vehicle and also allow extended maintenance interva...

Page 103: ...only when the level on the dipstick is below the ADD mark The total capacity from the low mark to the high mark is 2 qts 1 9L CAUTION Overfilling or underfilling the crankcase will cause oil aeration...

Page 104: ...This symbol means that the oil has been certified by the American Petro leum Institute API The manufac turer only recommends API Certified engine oils Oils with a high ash content may produce damaging...

Page 105: ...the API CJ 4 engine oil category is required CAUTION Failure to use SAE 5W 40 synthetic engine oil in ambient temperatures below 0 F 18 C could result in severe engine damage Engine oil not designate...

Page 106: ...further information The engine oil filter should be changed at every engine oil change Disposing Of Used Engine Oil And Filter Care should be taken in disposing of the used engine fluids from your ve...

Page 107: ...the first time this message is displayed to ensure proper engine operation during all driving conditions CAUTION Driving with a restricted air filter can cause engine damage Driving in dusty environm...

Page 108: ...ilter the air entering the engine Use of such filters can severely damage your engine Draining Fuel Water Separator Filter The fuel filter and water separator assembly is located on the driver s side...

Page 109: ...ely three minutes NOTE Care should be taken in disposing of used fluids from your vehicle Used fluids indiscriminately dis carded can present a problem to the environment Con tact an authorized dealer...

Page 110: ...Priming If The Engine Has Run Out Of Fuel Fuel Filter Replacement NOTE Using a fuel filter that does not meet the manufacturer s filtration and water separating require ments can severely impact fuel...

Page 111: ...ard it 6 Remove the used filter cartridge from the housing and dispose of according to your local regulations 7 Wipe clean the sealing surfaces of the lid and housing 8 Install new o ring back into ri...

Page 112: ...switch back to the OFF position Repeat this step four times 3 Start the engine using the Normal Starting proce dure Refer to Starting Procedures in Starting and Operating for further information CAUTI...

Page 113: ...Strategy EVIC Message Process Flow The Cummins diesel engine meets all EPA Heavy Duty Diesel Engine Emissions Standards resulting in the low est emitting diesel engine ever produced To achieve these...

Page 114: ...issions maintenance may include replacing the Closed Crank case Ventilation CCV filter element and cleaning of the EGR Cooler The procedure for clearing and resetting the Perform Service indicator mes...

Page 115: ...ing is completed If this message is displayed you will hear one chime to assist in alerting you of this condition Exhaust Service Required See Dealer Now Regeneration has been disabled due to a system...

Page 116: ...an receive assistance in locating DEF by calling 866 RAM INFO 866 726 4636 Maintenance Free Batteries The top of the maintenance free batteries are perma nently sealed You will never have to add water...

Page 117: ...your authorized MOPAR dealer Cooling System WARNING You or others can be badly burned by hot engine coolant antifreeze or steam from your radiator If you see or hear steam coming from under the hood...

Page 118: ...the engine coolant anti freeze will begin to drain from the coolant recovery bottle DO NOT REMOVE THE COOLANT PRESSURE CAP WHEN THE COOLING SYSTEM IS HOT Cooling System Drain Flush And Refill Refer t...

Page 119: ...ze and may plug the radiator CAUTION Continued This vehicle has not been designed for use with Propylene Glycol based engine coolant anti freeze Use of Propylene Glycol based engine coolant antifreeze...

Page 120: ...tion in the engine cooling system Please note that it is the owner s responsibility to main tain the proper level of protection against freezing ac cording to the temperatures occurring in the area wh...

Page 121: ...l authorities to determine the disposal rules for your community To prevent ingestion by ani mals or children do not store ethylene glycol based engine coolant antifreeze in open containers or allow i...

Page 122: ...dence of radiator or hose leaks the vehicle may be safely driven The vapor will soon dissipate Do not overfill the coolant recovery bottle Check the engine coolant antifreeze freeze point in the radia...

Page 123: ...ir entering the engine has been cooled by about 50 to 100 F 10 to 38 C This cooling process enables more efficient burning of fuel resulting in fewer emissions To guarantee optimum performance of the...

Page 124: ...the original factory installed hydraulic master cylin der reservoir Continued WARNING Continued To avoid contamination from foreign matter or moisture use only new brake fluid or fluid that has been...

Page 125: ...Parts in Maintaining Your Vehicle for further information Fluid Level Check This fluid level can be checked by removing the filler plug The fluid level should be to the bottom edge of the filler plug...

Page 126: ...edure must be used 1 Operate the engine at idle speed and normal operating temperature 2 The vehicle must be on level ground 3 Fully apply the parking brake and press the brake pedal 4 Place the shift...

Page 127: ...elevated enough to produce an accurate reading 7 Check for leaks Release parking brake To prevent dirt and water from entering the transmission after checking or replenishing fluid make certain that...

Page 128: ...ugh reference when doing initial oil level set after transmis sion rebuild or transmission refill 6 Wipe the dipstick clean and reinsert it until seated 7 Remove the dipstick again and note the fluid...

Page 129: ...he parking brake NOTE To prevent dirt and water from entering the transmission after checking or adding fluid make sure that the dipstick cap is properly reseated It is normal for the dipstick cap to...

Page 130: ...n good condition Damaged compo nents burned or blown out mufflers burned or rusted out exhaust pipes should be replaced according to the procedures and specifications outlined in the appropriate servi...

Page 131: ...he muffler or tailpipe ENGINE COOLING SYSTEM Removal or rendering inoperative the fan clutch Removal of the fan shroud Noise Emission Warranty The manufacturer warrants that this vehicle as manufac tu...

Page 132: ...r column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 E...

Page 133: ...mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 Exhaust system inspe...

Page 134: ...s 197 Liters Optional Midship Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Fluid Tank Approximate Chassis Cab Only 8 Gallons 30 Liters Engine Oil with Filter 6 7L Turbo Diesel Engine 12 Q...

Page 135: ...ures above 0 F 18 C 15W 40 engine oil that meets Chrysler Materials Standard MS 10902 and the API CJ 4 engine oil category is required Engine Oil Filter MOPAR Engine Oil Filter or equivalent Engine Fu...

Page 136: ...operate at colder than normal conditions for prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel ge...

Page 137: ...t licensed ATF 4 product Automatic Transmission If Equipped Six Speed AS68RC Chassis Cab Only MOPAR AS68RC Automatic Transmission Fluid or equivalent Clutch Linkage MOPAR Multi Purpose Grease NLGI Gra...

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Page 139: ...MAINTENANCE SCHEDULES CONTENTS Maintenance Schedule 138 Oil Change Indicator System 139 Perform Service Indicator 140 Required Maintenance Intervals 140 7...

Page 140: ...Month Inspect the batteries and clean and tighten the termi nals as required Check the fluid levels of the coolant reservoir brake master cylinder and transmission and transfer case if equipped add as...

Page 141: ...eneration of the exhaust after treat ment system which can decrease the life of the engine oil Failure to change the engine oil per the maintenance schedule can result in internal engine damage For in...

Page 142: ...this maintenance is due the Electronic Vehicle Information Center EVIC will display Perform Service When the Perform Ser vice message is displayed on the EVIC it is necessary to have the emissions mai...

Page 143: ...ystem within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Ca...

Page 144: ...luid DEF tank refill if necessary Chassis Cab Only Rotate tires Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod en...

Page 145: ...e the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Inspect drive belt replace if nec...

Page 146: ...tires Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks o...

Page 147: ...System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis C...

Page 148: ...ate tires Inspect drive belt replace as necessary Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot se...

Page 149: ...System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis C...

Page 150: ...the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4...

Page 151: ...il and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Inspect drive belt replace as necessary Lubricate front drive shaft fitting 4x4 Lubri...

Page 152: ...b Only Rotate tires Flush and replace engine coolant at 60 months if not replaced at 97 500 miles 157 000 km Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod...

Page 153: ...System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis C...

Page 154: ...fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and al...

Page 155: ...ths since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Flush and replace engine coolant Rotat...

Page 156: ...engine coolant if not replaced at 60 months Rotate tires Inspect drive belt replace as required Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect...

Page 157: ...ce the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Inspect drive belt replace as re...

Page 158: ...s Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the...

Page 159: ...System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis...

Page 160: ...eplace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage we...

Page 161: ...System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis...

Page 162: ...rive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper loose...

Page 163: ...e Island CAUTION The manufacturer highly recommends that all cooling system service maintenance and repairs be performed by your local authorized dealer WARNING You can be badly injured working on or...

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Page 165: ...INDEX 8...

Page 166: ...35 Shifting 55 Axle Fluid 135 Battery 114 Blanket 44 115 Emergency Starting 92 Brake Fluid 135 Brake System 121 Fluid Check 121 Master Cylinder 121 Warning Light 21 Brake Transmission Interlock 55 Cap...

Page 167: ...6 Diesel Fuel System Re Priming 110 Dipsticks 100 Disposal 104 Antifreeze Engine Coolant 119 Engine Oil 104 Draining Fuel Water Separator Filter 106 Electronic Range Select ERS 62 73 Electronic Vehicl...

Page 168: ...Transfer Case 123 Fluid Brake 135 Fluids Lubricants and Genuine Parts 133 Fog Lights 26 Fuel 83 85 Adding 85 Diesel 83 85 133 Filter 106 Gauge 17 Requirements 83 Specifications 84 Tank Capacity 132 Ga...

Page 169: ...Reminder 26 Security Alarm Theft Alarm 19 Theft Alarm Security Alarm 19 Tire Pressure Monitoring TPMS 23 Traction Control 19 Warning Instrument Cluster Description 17 Locks Steering Wheel 8 Maintenanc...

Page 170: ...4 74 Overdrive OFF Switch 64 74 Perform Service Indicator Reset 140 Power Take Off Adapter 80 Take Off Operation 80 Power Steering Fluid 135 PTO Power Take Off 80 Radiator Cap Coolant Pressure Cap 116...

Page 171: ...8 Tachometer 17 Temperature Gauge Engine Coolant 17 Tip Start 36 Tires Pressure Warning Light 23 Torque Converter Clutch 65 75 Tow Haul 64 Traction Control 123 Traction Control Light 19 Transfer Case...

Page 172: ......

Page 173: ...d The antenna cable should be as short as practical and routed away from the vehicle wiring when possible Use only fully shielded coaxial cable Carefully match the antenna and cable to the radio to en...

Page 174: ...Chrysler Group LLC 12D241 226 AB 2nd Edition Printed in U S A...

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