RAM Truck 2014 Owner'S Manual Download Page 245

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MAINTAINING YOUR VEHICLE

CONTENTS

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ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED 68RFE (2500/3500 Models Only) . . .245

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ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED AS69RC (3500 Models Only) . . . . . .246

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ENGINE COMPARTMENT — 6.7L DIESEL
(CHASSIS CAB MODELS ONLY) . . . . . . . . . . .247

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MAINTENANCE PROCEDURES . . . . . . . . . . .248

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Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . .249

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Engine Air Cleaner Filter . . . . . . . . . . . . . . . .253

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Draining Fuel/Water Separator Filter . . . . . . .255

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Engine Mounted Fuel Filter Replacement . . . . .256

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Underbody Mounted Fuel Filter Replacement. . .258

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Priming If The Engine Has Run Out Of Fuel . . .260

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Intervention Regeneration Strategy – EVIC
Message Process Flow . . . . . . . . . . . . . . . . . .262

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Diesel Exhaust Fluid . . . . . . . . . . . . . . . . . . .264

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Maintenance-Free Batteries . . . . . . . . . . . . . .265

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Cooling System . . . . . . . . . . . . . . . . . . . . . .266

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Charge Air Cooler – Inter-Cooler . . . . . . . . . .271

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Brake System . . . . . . . . . . . . . . . . . . . . . . . .272

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Clutch Hydraulic System . . . . . . . . . . . . . . . .273

Summary of Contents for Truck 2014

Page 1: ...R a m Tr u c k O W N E R S M A N U A L 2 0 1 4 D i e s e l S u p p l e m e n t...

Page 2: ...tions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink and then drive This manual illustrates and describes the operation of features and e...

Page 3: ...RAM DIESEL SUPPLEMENT RAM 1500 3 RAM 2500 3500 4500 5500 119 INDEX 315...

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Page 5: ...RAM 1500...

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Page 7: ...SECTION PAGE 1 INTRODUCTION 7 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9 3 UNDERSTANDING YOUR INSTRUMENT PANEL 13 4 STARTING AND OPERATING 35 5 MAINTAINING YOUR VEHICLE 79 6 MAINTENANCE SCHEDULE...

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Page 9: ...INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC 8 1...

Page 10: ...ngine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect and store information about vehicle modifications that increase horsepower and torque output such a...

Page 11: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM 10 How To Use Remote Start 10 ENGINE BREAK IN RECOMMENDATIONS 11 2...

Page 12: ...heat the cylinder air and is normal in cold weather Refer to Electronic Vehicle Information Center EVIC Warning Lights in Understanding Your Instrument Panel for further information on the Wait To Sta...

Page 13: ...he Remote Start System windows door locks or other controls could cause serious injury or death ENGINE BREAK IN RECOMMENDATIONS The diesel engine does not require a break in period due to its construc...

Page 14: ...cy Reduced fuel economy and power may be seen at this time The engine oil installed in the engine at the factory is a high quality energy conserving type lubricant Oil changes should be consistent wit...

Page 15: ...MENT PANEL CONTENTS INSTRUMENT CLUSTER 14 INSTRUMENT CLUSTER LARAMIE 15 INSTRUMENT CLUSTER DESCRIPTIONS 16 ELECTRONIC VEHICLE INFORMATION CENTER EVIC 26 EVIC Displays 27 Vehicle Information Customer I...

Page 16: ...INSTRUMENT CLUSTER 14 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 17: ...INSTRUMENT CLUSTER LARAMIE 3 UNDERSTANDING YOUR INSTRUMENT PANEL 15...

Page 18: ...h is turned to the ON RUN position and may stay on for as long as four seconds If the ABS light remains on or turns on while driving it indicates that the anti lock portion of the brake system is not...

Page 19: ...main on until the vehicle is started If the bulb does not come on during starting have the condition investigated promptly If this light comes on and remains on while driving it suggests a potential e...

Page 20: ...E A continuous chime will sound if the vehicle is driven more than 1 mile 1 6 km with either turn signal on Check for an inoperative outside light bulb if either indicator remains on and does not flas...

Page 21: ...Continued WARNING Continued Vehicle Follow the warnings under the Cooling System Pressure Cap paragraph 6 Brake Warning Light This light monitors various brake functions including brake fluid level a...

Page 22: ...cked If brake failure is indicated immediate repair is neces sary WARNING Driving a vehicle with the red brake light on is dangerous Part of the brake system may have failed It will take longer to sto...

Page 23: ...r s seat belt remains unbuckled the seat belt reminder light will flash or remain on continuously Refer to Occupant Restraints in Things To Know Before Starting Your Vehicle for further information 9...

Page 24: ...when ignition switch is in the ON RUN position 15 Vehicle Security Light If Equipped This light will flash at a fast rate for approxi mately 15 seconds when the vehicle security alarm is arming and th...

Page 25: ...MS low tire pressure telltale Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating properly The TPMS malfunction indicator is combined wit...

Page 26: ...ow Tire message in the odometer Base Cluster or in the Electronic Vehicle Information Center EVIC screen in dicating Low Tire for EVIC enabled clusters 17 Front Fog Light Indicator If Equipped This in...

Page 27: ...tability Control ESC is in Partial Off or Full Off mode 22 TOW HAUL The TOW HAUL button is located on the center stack upper switch bank This light will illumi nate when TOW HAUL mode is selected 23 E...

Page 28: ...owing the maneuver that caused the ESC activation 24 DEF Gauge The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank Diesel Exhaust Fluid DEF is required to maintain normal v...

Page 29: ...the EVIC displays the following messages System Setup Unavailable Vehicle Not in Park System Setup Unavailable Vehicle in Motion Perform Service Exhaust Filter Full Safely Drive at Highway Speeds To R...

Page 30: ...em See Dealer EVIC Amber Telltales This area will show reconfigurable amber caution tell tales These telltales include Water In Fuel Indicator Light The Water In Fuel Indicator Light will illu minate...

Page 31: ...tart telltale may not illuminate if the intake manifold temperature is warm enough Low Diesel Exhaust Fluid Light This telltale will turn on to indicate the Diesel Exhaust Fluid DEF is low Diesel Exha...

Page 32: ...nied by a single chime Stating at 100 miles remaining range will be continuously displayed while operating the vehicle Chimes will also accompany the 75 50 and 25 mile remaining distances The DEF Low...

Page 33: ...u drive to your nearest authorized dealer and have your vehicle serviced immediately If not corrected in 50 miles vehicle will enter the Engine Will not restart in XXX mi Service DEF See dealer warnin...

Page 34: ...commend you drive to your nearest authorized dealer if the message appears while engine is running Engine Will Not Start Service DEF System See Dealer This message will display when the fault detected...

Page 35: ...splay anyone of the following choices Battery Voltage Displays the actual battery voltage Coolant Temp Displays the actual coolant temperature Trans Temperature Displays the actual transmission sump t...

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Page 37: ...Starting Fluids 40 NORMAL OPERATION 41 Cold Weather Precautions 42 Engine Idling 43 Stopping The Engine 43 Cooling System Tips Automatic Transmission 44 ENGINE BLOCK HEATER IF EQUIPPED 46 FUEL REQUIR...

Page 38: ...eight 56 Towing Requirements 58 Towing Tips 68 DIESEL EXHAUST FLUID 69 System Overview 70 ADDING FUEL 1500 DIESEL MODELS 71 Avoid Using Contaminated Fuel 74 Bulk Fuel Storage Diesel Fuel 74 Diesel Exh...

Page 39: ...not to touch the parking brake brake pedal or the shift lever Do not leave the key fob in or near the vehicle or in a location accessible to children and do not Continued WARNING Continued leave the i...

Page 40: ...ails to start turn the key fob to the OFF position wait five seconds then repeat the Normal Starting procedure Automatic Transmission Start the engine with the shift lever in the NEUTRAL or PARK posit...

Page 41: ...telltale will be illuminated during the pre heat process and the start will commence upon the telltale going out CAUTION If the Water in Fuel Indicator Light remains on DO NOT START the engine before...

Page 42: ...ed heater cords are available from your authorized MOPAR dealer A 12 Volt heater built into the fuel filter housing aids in preventing fuel gelling It is controlled by a built in thermostat A Diesel P...

Page 43: ...he ACC or ON RUN mode A child could operate power win dows other controls or move the vehicle NORMAL OPERATION Observe the following when the diesel engine is operat ing All message center lights are...

Page 44: ...ber 1 Ultra Low Sulfur Diesel Fuel results in a noticeable decrease in fuel economy Climatized Ultra Low Sulfur Diesel Fuel is a blend of Number 2 Ultra Low Sulfur and Number 1 Ultra Low Sulfur Diesel...

Page 45: ...temperatures can drop so low that the fuel may not burn completely Incomplete combustion allows carbon and varnish to form on piston rings cylinder head valves and injector nozzles Also the unburned...

Page 46: ...an will run after the engine is turned off These conditions are under high load and high temperature conditions Cooling System Tips Automatic Transmission To reduce potential for engine and transmissi...

Page 47: ...less than normal readings shut the engine off immediately Failure to do so could result in immediate and severe engine damage Do Not Operate The Engine With Failed Parts All engine failures give some...

Page 48: ...ectric engine block heater avail able from your authorized dealer is recommended WARNING Remember to disconnect the cord before driving Damage to the 110 115 Volt electrical cord could cause electrocu...

Page 49: ...water separator using the fuel water separator drain provided on the fuel filter housing If you buy good quality fuel and follow the cold weather advice above fuel conditioners should not be required...

Page 50: ...s 10 F or 23 C exist Biodiesel Fuel Requirements A maximum blend of 5 biodiesel meeting ASTM speci fication D975 is recommended for use with your diesel engine If frequent operation with Biodiesel ble...

Page 51: ...n result in engine damage Such damage is not covered by the New Vehicle Limited Warranty Biodiesel Fuel Properties Low Ambient Temperatures Biodiesel fuel may gel or solidify at low ambient tem peratu...

Page 52: ...has been observed with the use of Biodiesel fuel Fuel in oil must not exceed 5 To ensure this limit is met your oil change interval must be maintained with in the suggested schedule The regular use o...

Page 53: ...concentra tions of biodiesel higher than 20 TRAILER TOWING In this section you will find safety tips and information on limits to the type of towing you can reasonably do with your vehicle Before tow...

Page 54: ...scale Gross Combination Weight Rating GCWR The GCWR is the total permissible weight of your vehicle and trailer when weighed in combination Gross Axle Weight Rating GAWR The GAWR is the maximum capaci...

Page 55: ...ler Sway Control TSC recognizes a swaying trailer and automatically applies individual wheel brakes and or reduces engine power to attempt to eliminate the trailer sway Weight Carrying Hitch A weight...

Page 56: ...ible with Surge Brake Couplers Consult with your hitch and trailer manufacturer or a reputable Recreational Vehicle dealer for additional information Fifth Wheel Hitch The fifth wheel hitch is a speci...

Page 57: ...2 268 kg Trailer Hitch Classification Definitions Class IV Extra Heavy Duty 10 000 lbs 4 540 kg Fifth Wheel Gooseneck Greater than 10 000 lbs 4 540 kg Refer to the Trailer Towing Weights Maximum Trail...

Page 58: ...trailer weight ratings refer to the following website addresses http www ramtrucks com http www ramtruck ca Canada Trailer And Tongue Weight Always load a trailer with 60 to 65 of the weight in the f...

Page 59: ...ight of the driver and all passengers NOTE Remember that everything put into or on the trailer adds to the load on your vehicle Also additional factory installed options or dealer installed options mu...

Page 60: ...the heavier loads WARNING Improper towing can lead to a collision Follow these guidelines to make your trailer towing as safe as possible Make certain that the load is secured in the trailer and will...

Page 61: ...chock the trailer wheels GCWR must not be exceeded Total weight must be distributed between the tow vehicle and the trailer such that the following four ratings are not exceeded 1 GVWR Continued WARN...

Page 62: ...of the trailer This could cause inadequate braking and possible personal injury An electronically actuated trailer brake controller is required when towing a trailer with electronically actuated brak...

Page 63: ...for addi tional space between your vehicle and the vehicle in front of you Failure to do so could result in an accident Integrated Trailer Brake Module If Equipped Your vehicle may have an Integrated...

Page 64: ...r of the two inputs determines the power sent to the trailer brakes The trailer and the vehicle s brake lamps will come on when either vehicle braking or manual trailer brakes are applied Trailer Brak...

Page 65: ...nged as towing conditions change Changes to towing condi tions include trailer load vehicle load road conditions and weather Adjusting GAIN NOTE This should only be performed in a traffic free environ...

Page 66: ...urface at a speed of 20 25 mph 30 40 km h and squeeze the manual brake control lever com pletely 9 If the trailer wheels lockup indicated by squealing tires reduce the GAIN setting if the trailer whee...

Page 67: ...e trailer Refer to Electronic Vehicle Information Center in Understanding Your Instrument Panel for further information CAUTION Connecting a trailer that is not compatible with the ITBM system may res...

Page 68: ...ed dealer if an aftermarket module is to be installed Towing Requirements Trailer Lights And Wiring Whenever you pull a trailer regardless of the trailer size stoplights and turn signals on the traile...

Page 69: ...male Pins 4 Park 2 Male Pin 5 Left Stop Turn 3 Ground 6 Right Stop Turn Seven Pin Connector 1 Battery 5 Ground 2 Backup Lamps 6 Left Stop Turn 3 Right Stop Turn 7 Running Lamps 4 Electric Brakes 4 STA...

Page 70: ...nd heat build up This action will also provide better engine braking When towing a loaded trailer up steep grades at low speeds 20 mph 32 km h or below holding your vehicle in first gear using the ERS...

Page 71: ...increase engine idle speed Highway Driving Reduce speed Air Conditioning Turn off temporarily Air Suspension System To aid in attaching detaching the trailer from the vehicle the air suspension syste...

Page 72: ...mponents of the air we breathe You can operate with the comfort that your vehicle is contributing to a cleaner healthier world environment for this and generations to come System Overview This vehicle...

Page 73: ...noise from under the vehicle at a stop This is normal operation The DEF pump will run for a period of time after engine shutdown to purge the DEF system This is normal operation and may be audible fro...

Page 74: ...el when the fuel nozzle clicks or shuts off the fuel tank is full 5 Remove the fuel nozzle and close the fuel door Emergency Fuel Can Refueling Most fuel cans will not open the flapper door A funnel i...

Page 75: ...Ensure funnel is inserted fully to hold flapper door open 4 Pour fuel into funnel opening 5 Remove funnel from filler pipe clean off prior to putting back in the jack kit Fuel Fill Funnel Location 15...

Page 76: ...filling Avoid Using Contaminated Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system Proper main tenance of the engine fuel filter and fuel tank is essent...

Page 77: ...helf life If DEF is kept in tempera tures between 10 to 90 F 12 to 32 C it will last a minimum of one year DEF is subject to freezing at the lowest temperatures For example DEF may freeze at temperatu...

Page 78: ...ude vehicle speed load etc will effect the amount of DEF that is used in your vehicle DEF Fill Procedure NOTE Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for the correct f...

Page 79: ...the area immediately with water or use an absorbent material to soak up and spills on the ground Do not attempt to start your engine if DEF is accidentally added to the diesel fuel tank as it can resu...

Page 80: ...period of time with temperatures below 12 F 11 C the DEF in the tank may freeze If the tank is overfilled and freezes it could be damaged Therefore do not overfill the DEF tank Extra care should be t...

Page 81: ...eparator Filter 86 Underbody Mounted Fuel Filter Replacement 88 Priming If The Engine Has Run Out Of Fuel 89 Intervention Regeneration Strategy EVIC Message Process Flow 91 Maintenance Free Batteries...

Page 82: ...MENT 3 0L DIESEL 1 Air Cleaner Filter 5 Battery 2 Engine Oil Dipstick 6 Power Distribution Center PDC 3 Engine Oil Fill 7 Washer Fluid Reservoir 4 Brake Fluid Reservoir 8 Engine Coolant 80 MAINTAINING...

Page 83: ...impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued CAUTION Continued Your vehicle has been...

Page 84: ...ine oil must be maintained at the correct level Check the oil level at regular intervals The best time to check the oil level is before starting the engine after it has been parked overnight When chec...

Page 85: ...level below the MIN mark or above the upper MAX mark Change Engine Oil Refer to the Maintenance Schedule for the proper maintenance intervals Engine Oil Viscosity SAE Grade CAUTION Your vehicle is equ...

Page 86: ...for further information The engine oil filter should be changed at every engine oil change Disposing Of Used Engine Oil And Oil Filters Care should be taken in disposing of used engine oil and oil fi...

Page 87: ...ystem air cleaner hoses etc removed Failure to do so can result in serious personal injury CAUTION Many aftermarket performance air filter elements do not adequately filter the air entering the engine...

Page 88: ...g Diesel fuel will damage blacktop paving surfaces Drain the filters into an appropriate container If water is detected in the water separator while the engine is running or while the ignition switch...

Page 89: ...OTE Care should be taken in disposing of used fluids from your vehicle Used fluids indiscriminately dis carded can present a problem to the environment Con tact an authorized dealer service station or...

Page 90: ...reliability CAUTION Diesel fuel will damage blacktop paving surfaces Drain the filter into an appropriate container Do not prefill the fuel filter when installing a new fuel filter There is a possibi...

Page 91: ...e kit comes with new o ring for filter canister and WIF Water In Fuel sensor Priming If The Engine Has Run Out Of Fuel WARNING Do not open the high pressure fuel system with the engine running Engine...

Page 92: ...sel fuel CAUTION Due to lack of lubricants in alcohol or gasoline the use of these fuels can cause damage to the fuel system NOTE We recommend you use a blend of up to 5 biodiesel that meets ASTM spec...

Page 93: ...owing messages that may be dis played on your Electronic Vehicle Information Center EVIC WARNING A hot exhaust system can start a fire if you park over materials that can burn Such materials might be...

Page 94: ...played you will hear one chime to assist in alerting you of this condition By simply driving your vehicle at highway speeds for up to 20 minutes you can remedy the condition in the particulate filter...

Page 95: ...aust after treatment dam age can occur In order to correct this condition it will be necessary to have your vehicle serviced by your local authorized dealer CAUTION See your authorized dealer as damag...

Page 96: ...r steam coming from under the hood do not open the hood until the radiator has had time to cool Never try to open a cooling system pressure cap when the radiator is hot Engine Coolant Checks Check the...

Page 97: ...g properly the engine coolant antifreeze will begin to drain from the coolant expan sion bottle DO NOT REMOVE THE COOLANT PRES SURE CAP WHEN THE COOLING SYSTEM IS HOT Cooling System Drain Flush And Re...

Page 98: ...into the cooling system in an emergency the cooling system will need to be drained flushed and refilled with fresh OAT coolant conforming to MS 12106 by an authorized dealer as soon as possible Conti...

Page 99: ...recommend using MOPAR Antifreeze Coolant 10 Year 150 000 Mile Formula OAT Organic Additive Technology that meets the requirements of Chrysler Material Standard MS 12106 Mix a minimum solution of 50 O...

Page 100: ...expansion bottle The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces WARNING The warning words DO NOT OPEN HOT on the cooling system pressu...

Page 101: ...r high humidity accumulating on the radiator and being vapor ized when the thermostat opens allowing hot engine coolant antifreeze to enter the radiator If an examination of your engine compartment sh...

Page 102: ...the radiator and the air conditioner condenser Air enters the engine through the air cleaner and passes through the turbo charger where it is pressurized This pressurized air rapidly reaches high temp...

Page 103: ...es the fluid level can be expected to fall as the brake linings wear However an unexpected drop in fluid level may be caused by a leak and a system check should be conducted Refer to Fluids Lubricants...

Page 104: ...longed braking resulting in sudden brake failure This could result in a accident Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts causing the brake fluid to...

Page 105: ...ne Oil With Filter 3 0 Liter Diesel Engine SAE 5W 30 Synthetic API Certified Low Ash 8 Quarts 7 7 Liters Cooling System 3 0L Turbo Diesel Engine MOPAR Engine Coolant Antifreeze 10 Year 150 000 Mile Fo...

Page 106: ...C3 5W 30 engine oil meeting Chrysler material standard MS 11106 or Penzoil Ultra Euro L full sythetic 5W 30 motor oil Engine Oil Filter We recommend you use MOPAR Engine Oil Filters Fuel Filters We re...

Page 107: ...maximum to avoid damage to the emissions control system For most year round service No 2 diesel fuel meeting ASTM specification D 975 Grade S15 will provide good performance We recommend you use a bl...

Page 108: ...tified to ISO 22241 may result in system damage NOTE If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolonged periods use cl...

Page 109: ...er Case Fluid Front Axle 1500 Four Wheel Drive Models We recommend you use MOPAR GL 5 Synthetic Axle Lubricant SAE 75W 85 Rear Axle We recommend you use MOPAR Synthetic Gear Lu bricant SAE 75W 140 MS...

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Page 111: ...MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE 110 Maintenance Chart Diesel Fuel Up To B5 Biodiesel 112 MAINTENANCE SCHEDULE B6 TO B20 BIODIESEL 114 6...

Page 112: ...ssible within the next 500 miles 805 km Your authorized dealer will reset the oil change indicator message after completing the scheduled oil change If a scheduled oil change is performed by someone o...

Page 113: ...gu lar wear even if it occurs before the oil indicator system turns on Inspect battery and clean and tighten terminals as required At Every Oil Change Interval As Indicated By Oil Change Indicator Sys...

Page 114: ...000 160 000 176 000 192 000 208 000 224 000 240 000 Additional Inspections Completely fill the Diesel Exhaust Fluid tank X X X X X X X X X X X X X X X Inspect the CV joints X X X X X Inspect front su...

Page 115: ...000 112 000 128 000 144 000 160 000 176 000 192 000 208 000 224 000 240 000 Additional Maintenance Replace fuel filter and drain water from the fuel filter assembly X X X X X Replace engine air filter...

Page 116: ...d performance This could cause an accident MAINTENANCE SCHEDULE B6 TO B20 BIODIESEL NOTE Under no circumstances should oil change intervals exceed 8 000 miles 12 875 km or six months which ever comes...

Page 117: ...ll the Diesel Exhaust Fluid tank Rotate the tires Rotate at the first sign of irregu lar wear even if it occurs before the oil indicator system turns on At Every Oil Change Interval As Indicated By Oi...

Page 118: ...0 110 000 120 000 130 000 140 000 150 000 Or Years 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Or Kilometers 16 000 32 000 48 000 64 000 80 000 96 000 112 000 128 000 144 000 160 000 176 000 192 000 208 000 2...

Page 119: ...d the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chanic Failure to properly inspect and maintain your ve hicle could result i...

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Page 121: ...RAM 2500 3500 4500 5500...

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Page 123: ...ODUCTION 123 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 125 3 UNDERSTANDING YOUR INSTRUMENT PANEL 131 4 STARTING AND OPERATING 153 5 WHAT TO DO IN EMERGENCIES 237 6 MAINTAINING YOUR VEHICLE 243 7 M...

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Page 125: ...INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC 124 1...

Page 126: ...ke full advantage of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect a...

Page 127: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM IF EQUIPPED 126 How To Use Remote Start 126 ENGINE BREAK IN RECOMMENDATIONS 130 2...

Page 128: ...and is normal operation in cold weather Refer to Electronic Vehicle Information Center EVIC Warning Lights in Understanding Your Instrument Panel for further information on and Wait To Start telltale...

Page 129: ...ronic Vehicle Information Center EVIC If Equipped The following messages will display in the EVIC if the vehicle fails to remote start or exits remote start prema turely Remote Start Aborted Door Ajar...

Page 130: ...be started two consecutive times two 15 minute cycles with the RKE transmitter However the ignition switch must be cycled to the ON position before you can repeat the start sequence for a third cycle...

Page 131: ...n To On will flash in the EVIC until you turn the ignition switch to the ON RUN position Remote Start Comfort Systems If Equipped When remote start is activated the heated steering wheel and driver he...

Page 132: ...ently Vary throttle position at highway speeds when carry ing or towing significant weight NOTE Light duty operation such as light trailer towing or no load operation will extend the time before the e...

Page 133: ...ANEL CONTENTS INSTRUMENT CLUSTER 132 INSTRUMENT CLUSTER DESCRIPTIONS 133 ELECTRONIC VEHICLE INFORMATION CENTER EVIC 143 Electronic Vehicle Information Center EVIC Displays 144 Vehicle Information Cust...

Page 134: ...INSTRUMENT CLUSTER 132 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 135: ...nctioning and that service is required However the conventional brake system will continue to operate normally if the BRAKE warning light is not on If the ABS light is on the brake system should be se...

Page 136: ...or Light MIL on could cause damage to the engine control system It also could affect fuel economy and drivability If the MIL is flashing severe catalytic Continued CAUTION Continued converter damage a...

Page 137: ...DO NOT operate the vehicle until the cause is corrected CAUTION Driving with a hot engine cooling system could damage your vehicle If the temperature gauge reads H pull over and stop the vehicle Idle...

Page 138: ...bility Control ESC system In this case the light will remain on until the condition has been corrected If the problem is related to the brake booster the ABS pump will run when applying the brake and...

Page 139: ...ult is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when the parking brake is applied with the ignition switch in the ON RUN p...

Page 140: ...indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunction Immediate service should be obtain...

Page 141: ...pressure for those tires As an added safety feature your vehicle has been equipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your ti...

Page 142: ...rly Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to fu...

Page 143: ...e transmission gear is dis played in the lower right corner of the Electronic Vehicle Information Center EVIC whenever the Electronic Range Select ERS feature is active Use the selector on the shift l...

Page 144: ...miles kilometers at speeds greater than 30 mph 48 km h see your authorized dealer as soon as possible to have the problem diagnosed and corrected NOTE The ESC Off Indicator Light and the ESC Activatio...

Page 145: ...tures a driver interactive display that is located in the instrument cluster This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on t...

Page 146: ...Dealer Exhaust Service Required See Dealer Now Exhaust System Filter XX Full Service Required See Dealer Exhaust System Regeneration In Process Exhaust Filter XX Full Exhaust System Regeneration Compl...

Page 147: ...to Maintenance Procedures Draining Fuel Water Separator Filters in Maintaining Your Vehicle for further information Wait To Start Light The Wait To Start Light will illuminate when the ignition is tur...

Page 148: ...n to indicate the vehicle coolant level is low See Adding Coolant under the section Maintaining Your Vehicle for more information Diesel Exhaust Fluid DEF Warning Messages Your vehicle will begin disp...

Page 149: ...time approximately one hour or greater If the system detects that the level of fuel in the tank has increased Add a minimum of 2 gallons 9 5 Liters of DEF to the tank in order to avoid vehicle operat...

Page 150: ...rest authorized dealer and have your vehicle serviced as soon as possible 5 MPH Max Speed in 150 mi Service DEF System See Dealer This message will display if the DEF system has not been serviced afte...

Page 151: ...me approximately one hour or greater If the system detects that the level of fuel in the tank has increased 5 MPH Max Speed Service DEF System See Dealer This message will continuously display and wil...

Page 152: ...ugh the available information displays then press SELECT to display anyone of the following choices Battery Voltage Displays the actual battery voltage NOTE The battery voltage may show a fluctuation...

Page 153: ...remaining and the miles since the last reset Fuel Filter Life Displays the percentage of fuel filter life remaining and the miles since the last reset Exhaust Brake Displays actual exhaust brake powe...

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Page 155: ...Engine Manifold Air Temperature Above 66 F 19 C 162 Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C 163 Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C 1...

Page 156: ...Brake Transmission Shift Interlock System 182 Six Speed Automatic Transmission If Equipped 182 MANUAL TRANSMISSION IF EQUIPPED 194 Shifting 195 Downshifting 196 Reverse Shifting 197 POWER TAKE OFF OPE...

Page 157: ...uel 210 Diesel Exhaust Fluid Storage 211 Adding Diesel Exhaust Fluid 212 TRAILER TOWING 215 Common Towing Definitions 215 Trailer Hitch Classification 219 Trailer Towing Weights Maximum Trailer Weight...

Page 158: ...ve the key fob and lock your vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is danger...

Page 159: ...switch briefly to the START position and release it The starter motor will continue to run but will automatically disen gage when the engine is running Keyless Enter N Go This feature allows the driv...

Page 160: ...Turn Off The Engine Using ENGINE START STOP Button 1 Place the shift lever shift selector in PARK then press and release the ENGINE START STOP button 2 The ignition switch will return to the OFF posi...

Page 161: ...button once to change the ignition switch to the ACC position EVIC displays ACC 3 Press the ENGINE START STOP button a second time to change the ignition switch to the RUN position EVIC displays RUN...

Page 162: ...tart time period Its length will decrease until it disappears when the Wait to Start time has elapsed CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the w...

Page 163: ...r if the ignition switch is left ON for more than two minutes after the Wait To Start Light goes out reset the grid heaters by turning the ignition switch to the OFF position for at least five seconds...

Page 164: ...when starting the engine 1 Always apply the parking brake 2 Shift into PARK for an automatic transmission For ve hicles equipped with a manual transmission fully press and hold the clutch pedal and s...

Page 165: ...6 F 18 C to 19 C NOTE The temperature displayed in the Electronic Ve hicle Information Center EVIC does not necessarily reflect the engine manifold air temperature Refer to Electronic Vehicle Informat...

Page 166: ...goes off turn the ignition switch to the START position Do not press the accelerator during starting CAUTION Do not crank engine for more than 15 seconds at a time or starter motor damage may result T...

Page 167: ...of Starting Procedure Engine Manifold Air Tempera ture Below 66 F 19 C Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C In extremely cold weather below 0 F 18 C it may be beneficial t...

Page 168: ...the engine is cranked for more than 10 seconds the post heat cycle will turn off NOTE Engine idle speed will automatically increase to 1 000 RPM and engage the Variable Geometry Turbocharger at low co...

Page 169: ...ren or animals inside parked vehicles in hot weather Interior heat build up may cause serious injury or death When leaving the vehicle always remove the key fob and lock your vehicle Never leave child...

Page 170: ...ration is controlled by the engine control module Post heat operation can run for several minutes and then the electrical system and voltmeter needle will stabilize The cycling action will cause tempo...

Page 171: ...e Refer to Maintenance Procedures in Maintaining Your Vehicle for the correct engine oil viscosity Winter Front Usage A winter front or cold weather cover is to be used in ambient temperatures below 1...

Page 172: ...speed slowly to allow the oil pressure to stabilize as the engine warms up NOTE High speed no load running of a cold engine can result in excessive white smoke and poor engine performance No load engi...

Page 173: ...periods of idling may be harmful to your engine because combustion chamber temperatures can drop so low that the fuel may not burn completely Incomplete combustion allows carbon and varnish to form on...

Page 174: ...engine RPM will go up to 1100 RPM To increase the RPM press and hold the ACCEL RESUME switch and the idle speed will increase to approximately 1500 RPM To decrease the RPM press and hold the DECEL swi...

Page 175: ...recommends performing engine shut down with the clutch pedal pushed to the floor clutch disengaged When engine shut down is performed in this manner the rattle is reduced not eliminated Refer to the f...

Page 176: ...ph 64 km h and 87 mph 140 km h The 4500 5500 Series maximum vehicle speed can be set between 40 mph 64 km h and 85 mph 136 km h See your local authorized dealer to enable this feature NOTE DO NOT set...

Page 177: ...engine and transmission over heating in high ambient temperature conditions take the following actions City Driving When stopped shift the transmission into NEUTRAL and increase engine idle speed High...

Page 178: ...K HEATER IF EQUIPPED The engine block heater warms engine coolant and permits quicker starts in cold weather Connect the heater cord to a ground fault interrupter protected 110 115 Volt AC electrical...

Page 179: ...EXHAUST BRAKE ENGINE BRAKING The purpose of the exhaust brake engine braking fea ture is to supply negative braking torque from the engine Typically the engine braking is used for but not limited to...

Page 180: ...s higher The automatic transmission will downshift more aggres sively in TOW HAUL mode when the exhaust brake is enabled to increase brake performance CAUTION Use of aftermarket exhaust brakes is not...

Page 181: ...y obvious braking if the vehicle speed is not increasing Automatic Exhaust Brake is intended to main tain vehicle speed while Full Exhaust Brake is intended to reduce vehicle speed Automatic Exhaust B...

Page 182: ...ear the vehicle As with all vehicles you should never exit a vehicle while the engine is running Before exiting a vehicle always apply the parking brake shift the transmission into PARK turn the engin...

Page 183: ...d WARNING Continued It is dangerous to shift out of PARK or NEUTRAL if the engine speed is higher than idle speed If your foot is not firmly pressing the brake pedal the vehicle could accelerate quick...

Page 184: ...her the AS69RC transmission or the 68RFE transmission which has no PTO access cover The transmission gear position display located in the instrument cluster indicates the transmission gear range The s...

Page 185: ...T race the engine when shifting from PARK or NEUTRAL into another gear range NOTE After selecting any gear range wait a moment to allow the selected gear to engage before accelerating This is especial...

Page 186: ...hers if it is not completely in PARK Check by trying to move the shift lever out of PARK with the brake pedal released Make sure the transmission is in PARK before leaving the vehicle Continued WARNIN...

Page 187: ...ove the key fob and lock your vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dange...

Page 188: ...rd you and move it all the way counterclockwise until it stops Release the shift lever and make sure it is fully seated in the PARK gate Look at the transmission gear position display and verify that...

Page 189: ...pshifts and down shifts and the best fuel economy The transmission automatically upshifts through underdrive first second and third gears direct fourth gear and overdrive fifth and sixth gears The DRI...

Page 190: ...r shifting to NEUTRAL when stopped in heavy traffic can help to reduce this excess heat generation During cold temperatures transmission operation may be modified depending on engine and transmission...

Page 191: ...can be engaged PARK REVERSE and NEUTRAL will continue to operate The Malfunction Indicator Light MIL may be illuminated Limp Home Mode allows the vehicle to be driven to an authorized dealer for servi...

Page 192: ...lly You can switch between DRIVE and ERS mode at any vehicle speed When the shift lever is in the DRIVE position the transmission will operate automatically shifting between all available gears Tappin...

Page 193: ...wed down CAUTION When using ERS for engine braking while descend ing steep grades be careful not to overspeed the engine Apply the brakes as needed to prevent en gine overspeed Overdrive Operation The...

Page 194: ...e transmission upshifts are delayed and the trans mission will automatically downshift for engine brak ing when the throttle is closed and or during steady braking maneuvers The TOW HAUL Indicator Lig...

Page 195: ...automatically disengages NOTE The torque converter clutch will not engage and 68RFE equipped trucks will not shift to sixth gear until the transmission fluid and engine coolant are warm usually after...

Page 196: ...applied The parking brake should al ways be applied when the driver is not in the vehicle especially on an incline CAUTION Never drive with your foot resting on the clutch pedal or attempt to hold the...

Page 197: ...esult from starting in second or third gear with a loaded vehicle An unloaded vehicle may be launched in second gear Use each gear in numerical order do not skip a gear NOTE When loaded pulling a trai...

Page 198: ...skip gears to avoid overspeeding the engine and clutch WARNING Do not downshift for additional engine braking on a slippery surface The drive wheels could lose their grip and the vehicle could skid C...

Page 199: ...wnshifting or downshifting at too high of a vehicle speed even if the clutch pedal is held pressed i e not released Reverse Shifting To shift into REVERSE R bring the vehicle to a com plete stop Press...

Page 200: ...ry set to the stationary mode To select mobile mode You will need to enter the commercial vehicle menu on the EVIC screen and select mobile PTO mode Details of the PTO selection modes and further PTO...

Page 201: ...e idle speed to optimize the PTO function the RESUME ACCEL and DECEL cruise switches can be used respectively To disengage PTO operation and return to standard vehicle operation simply toggle the PTO...

Page 202: ...smission must be in PARK or DRIVE Parking brake must not be applied Brake pedal must not be applied No vehicle brake or clutch switch faults present Vehicle engine must be running PTO must be correctl...

Page 203: ...y is a rare condition affecting diesel engines where the engine consumes its own lubrication oil and runs at higher and higher RPM until it overspeeds to a point where it destroys itself due to either...

Page 204: ...r prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters WA...

Page 205: ...lso operates on No 1 Ultra Low Sulfur diesel fuels or other fuels within specification NOTE A maximum blend of 20 biodiesel meeting ASTM specification D 6751 may be used with your Cum mins diesel engi...

Page 206: ...t rapeseed oil Rapeseed Methyl Ester RME base or soybean oil Soy Methyl Ester SME or SOME base Biodiesel fuel has inherent limitations which require that you understand and ad here to the following re...

Page 207: ...adequate fuel water separation capabilities Bio Diesel Fuel Properties Low Ambient Temperatures Biodiesel fuel may gel or solidify at low ambient tempera tures which may pose problems for both storag...

Page 208: ...ge requirements for vehicles operating on biodiesel blends up to B20 may result in premature engine wear Such wear is not covered by the New Vehicle Limited Warranty B20 Biodiesel capable The engine m...

Page 209: ...when the fuel nozzle clicks or shuts off the fuel tank is full 5 Remove the fuel nozzle and close the fuel door Emergency Fuel Can Refueling Most fuel cans will not open the flapper door A funnel is...

Page 210: ...nsure funnel is inserted fully to hold flapper door open 4 Pour fuel into funnel opening 5 Remove funnel from filler pipe clean off prior to putting back in the jack kit Fuel Fill Funnel Location 2500...

Page 211: ...y result if fuel is pumped into a portable container that is inside of a vehicle You could be burned Always place fuel containers on the ground while filling ADDING FUEL CHASSIS CAB MODELS CAUTION To...

Page 212: ...WARNING Never have any smoking materials lit in or near the vehicle when the fuel filler cap is removed or the tank filled Never add fuel to the vehicle when the engine is running Avoid Using Contamin...

Page 213: ...jury or death Diesel Exhaust Fluid Storage Diesel Exhaust Fluid DEF is considered a very stable product with a long shelf life If DEF is kept in tempera tures between 10 to 90 F 12 to 32 C it will las...

Page 214: ...rument Panel for further information NOTE Driving conditions altitude vehicle speed load etc will effect the amount of DEF that is used in your vehicle DEF Fill Procedure NOTE Refer to Fluids Lubrican...

Page 215: ...ll adapter nozzle into DEF tank filler neck CAUTION To avoid DEF spillage and possible damage to the DEF tank from overfilling do not top off the DEF tank after filling Continued DEF Filler Cap and Fu...

Page 216: ...pump and injectors 3 Stop filling the DEF tank immediately when any of the following happen DEF stops flowing from the fill bottle into the DEF tank DEF splashes out the filler neck or a DEF pump nozz...

Page 217: ...ng a trailer carefully review this information to tow your load as efficiently and safely as possible To maintain the New Vehicle Limited Warranty coverage follow the requirements and recommendations...

Page 218: ...The GAWR is the maximum capacity of the front and rear axles Distribute the load over the front and rear axles evenly Make sure that you do not exceed either front or rear GAWR Refer to Vehicle Loadin...

Page 219: ...the trailer tongue weight just as if it were luggage located at a hitch ball or some other connecting point of the vehicle These kinds of hitches are the most popular on the market today and they are...

Page 220: ...y not be compatible with Surge Brake Couplers Consult with your hitch and trailer manufacturer or a reputable Recreational Vehicle dealer for additional information Fifth Wheel Hitch The fifth wheel h...

Page 221: ...Trailer Hitch Classification Definitions Class III Heavy Duty 5 000 lbs 2 268 kg Class IV Extra Heavy Duty 10 000 lbs 4 540 kg Fifth Wheel Gooseneck Greater than 10 000 lbs 4 540 kg Refer to the Trail...

Page 222: ...kg 6 7L Cummins Turbo Diesel 6 Speed Automatic Transmission Max Towing 17 810 lbs 8 078 kg Max Payload 2 980 lbs 1 351 kg Max Towing 30 060 lbs 13 634 kg Max Payload 6 710 lbs 3 043 kg Chassis Cab 350...

Page 223: ...utomatic Transmission Max Towing 24 650 lbs 11 181 kg Max Payload 8 661 lbs 3 928 kg Chassis Cab 5500 Diesel ST SLT Laramie 6 7L Cummins Turbo Diesel 6 Speed Manual Trans mission Max Towing 20 150 lbs...

Page 224: ...e wheels or heavier in the rear can cause the trailer to sway severely side to side which will cause loss of control of the vehicle and trailer Failure to load trailers heavier in front is the cause o...

Page 225: ...formation Towing Requirements To promote proper break in of your new vehicle drive train components the following guidelines are recom mended CAUTION Do not tow a trailer at all during the first 500 m...

Page 226: ...ssion steering suspension chassis structure or tires Continued WARNING Continued Safety chains must always be used between your vehicle and trailer Always connect the chains to the hook retainers of t...

Page 227: ...ailer usage Check for signs of tire wear or visible tire damage before towing a trailer Refer to Tires General Information in Starting and Operating for the proper inspection procedure When replacing...

Page 228: ...ed it should have its own brakes and they should be of adequate capacity Failure to do this could lead to accelerated brake lining wear higher brake pedal effort and longer stopping distances WARNING...

Page 229: ...lectric Over Hydraulic EOH trailer brakes NOTE This module has been designed and verified with electric trailer brakes and new electric over hydrau lic systems Some previous EOH systems may not be com...

Page 230: ...on is turned on pressing the GAIN adjustment button or sliding the manual brake control lever will display the GAIN setting for 10 seconds and the Trailer Brake Status Indicator Light will not be disp...

Page 231: ...lable the GAIN setting will illuminate and the correct type of trailer must be selected from the EVIC options 4 Press the UP or DOWN button on the steering wheel until TRAILER TOW appears on the scree...

Page 232: ...ctric over Hy draulic Trailer Brakes Load Under 10 000 lbs Above 10 000 lbs Under 10 000 lbs Above 10 000lbs The suggested selection depends and may change depending on the customer preferences for br...

Page 233: ...aking There may be a increase in stop ping distance or trailer instability which could result in personal injury NOTE An aftermarket controller may be available for use with trailers with air or elect...

Page 234: ...r and seven pin wiring harness Use a factory approved trailer har ness and connector NOTE Do not cut or splice wiring into the vehicles wiring harness The electrical connections are all complete to th...

Page 235: ...elect TOW HAUL mode or select a lower gear range using the Electronic Range Select ERS switches NOTE Using TOW HAUL mode or selecting a lower gear range using the ERS switches while operating the vehi...

Page 236: ...automatic transmission overheat ing turn the TOW HAUL feature ON when driving in hilly areas or select a lower gear range using the Electronic Range Select ERS switches on more severe grades Electron...

Page 237: ...be as good for the environment as it is good for business and vehicle performance The purpose of the SCR system is to reduce levels of NOx oxides of nitrogen emitted from engines that are harm ful to...

Page 238: ...uirements while maintaining outstanding fuel economy drivability torque and power ratings Refer to Electronic Vehicle Information Center EVIC in Understanding Your Instrument Panel for system messages...

Page 239: ...WHAT TO DO IN EMERGENCIES CONTENTS JUMP STARTING 238 With Portable Starting Unit 241 5...

Page 240: ...sary to use a booster battery with jumper cables to start a vehicle s engine because its batteries are discharged the following procedure should be used Set the parking brake and place an automatic tr...

Page 241: ...other end of the same cable to the positive terminal of the discharged battery WARNING Do not permit vehicles to touch each other as this could establish a ground connection and personal injury could...

Page 242: ...pt jump starting because the battery could rupture or explode The battery temperature must be brought up above freezing point before attempting to jump start 3 Take care that the clamps from one cable...

Page 243: ...em of booster vehicle or of immobilized vehicle With Portable Starting Unit There are many types of these units available Follow the manufacturer s instructions for necessary precautions and operation...

Page 244: ......

Page 245: ...DURES 248 Engine Oil 249 Engine Air Cleaner Filter 253 Draining Fuel Water Separator Filter 255 Engine Mounted Fuel Filter Replacement 256 Underbody Mounted Fuel Filter Replacement 258 Priming If The...

Page 246: ...Transmission If Equipped 274 Automatic Transmission If Equipped 274 Noise Control System Required Maintenance Warranty 277 FLUID CAPACITIES 283 FLUIDS LUBRICANTS AND GENUINE PARTS 284 Engine 284 Chas...

Page 247: ...voir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 E...

Page 248: ...oir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 En...

Page 249: ...Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Engine O...

Page 250: ...impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued CAUTION Continued Your vehicle has bee...

Page 251: ...gine after it has been parked overnight When checking oil after operating the engine first ensure the engine is at full operating tem perature then wait for 30 minutes after engine shutdown to check t...

Page 252: ...ection under all types of operating conditions the manufacturer only rec ommends engine oils that are API CJ 4 certified and meet the requirements of Chrysler Group LLC Use MOPAR or an equivalent oil...

Page 253: ...r engine Such damage is not covered by the New Vehicle Limited Warranty Engine Oil Viscosity SAE Grade Use SAE 15W 40 MOPAR or an equivalent engine oil meeting Chrysler Material Standard MS 10902 Prod...

Page 254: ...ynthetic engine oils if the recommended oil quality requirements are met and the recommended maintenance intervals for oil and filter changes are followed Materials Added To Engine Oil The manufacture...

Page 255: ...Control Module The SERVICE AIR FILTER message will display in the Electronic Vehicle Informa tion Center EVIC when service is required Refer to Electronic Vehicle Information Center EVIC in Un dersta...

Page 256: ...filter is damaged replace filter element NOTE The air filter housing contains a Mass Air Flow sensor This sensor is critical to proper engine operation and component longevity Any damage or modificat...

Page 257: ...r separator while the engine is running or while the ignition switch is in the ON position the Water In Fuel Indicator Light will illuminate and an audible chime will be heard five times At this point...

Page 258: ...e bottom of the filter counterclock wise 1 full turn Then turn the ignition switch to the ON position and allow any accumulated water to drain Leave the drain valve open until all water and contami na...

Page 259: ...uced into the fuel filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 2 Place drain pan under the fue...

Page 260: ...ep in order to keep cartridge clean 10 Push down on the cartridge to ensure it is properly seated Do not pre fill the filter housing with fuel 11 Install lid onto housing and tighten to 22 5 ft lbs 30...

Page 261: ...introduced into the fuel filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 2 Place drain pan under...

Page 262: ...and WIF sensor Priming If The Engine Has Run Out Of Fuel WARNING Do not open the high pressure fuel system with the engine running Engine operation causes high fuel pressure High pressure fuel spray c...

Page 263: ...ol or gasoline the use of these fuels can cause damage to the fuel system NOTE A maximum blend of 20 biodiesel meeting ASTM specification D 6751 may be used with your Cum mins diesel engine Use of bio...

Page 264: ...o input or interaction on your part Additionally your vehicle has the ability to alert you to additional maintenance required on your truck or engine Refer to the following messages that may be displa...

Page 265: ...l Safely Drive at Highway Speeds to Remedy message will be displayed in the EVIC If this message is displayed you will hear one chime to assist in alerting you of this condition By simply driving your...

Page 266: ...eatment dam age can occur In order to correct this condition it will be necessary to have your vehicle serviced by your local authorized dealer CAUTION See your authorized dealer as damage to the exha...

Page 267: ...e negative cable is attached to the Continued CAUTION Continued negative post Battery posts are marked positive and negative and are identified on the battery case Also if a fast charger is used while...

Page 268: ...ce the system should be drained flushed and refilled with fresh coolant Check the front of the A C condenser if equipped or radiator for any accumulation of bugs leaves etc If dirty clean by gently sp...

Page 269: ...s and Genuine Parts in Maintaining Your Vehicle for further information CAUTION Mixing of engine coolant antifreeze other than specified Organic Additive Technology OAT en gine coolant antifreeze may...

Page 270: ...is extended maintenance period it is important that you use the same engine coolant OAT coolant conform ing to MS 12106 throughout the life of your vehicle Please review these recommendations for usin...

Page 271: ...be fully tightened to prevent loss of engine coolant antifreeze and to ensure that the engine coolant antifreeze will return to the radiator from the coolant expansion bottle The cap should be inspec...

Page 272: ...r coming from the front of the engine compartment This is nor mally a result of moisture from rain snow or high humidity accumulating on the radiator and being vapor ized when the thermostat opens all...

Page 273: ...Cooler Inter Cooler The charge air cooler is positioned below the radiator and the air conditioner condenser Air enters the engine through the air cleaner and passes through the turbo charger where it...

Page 274: ...kes the fluid level can be expected to fall as the brake linings wear However an unexpected drop in fluid level may be caused by a leak and a system check should be conducted Refer to Fluids Lubricant...

Page 275: ...ing brake fluid on hot engine parts causing the brake fluid to catch fire Brake fluid can also damage painted and vinyl surfaces care should be taken to avoid its contact with these surfaces Continued...

Page 276: ...the lubricant is more than 1 2 in 12 mm below the bottom of the filler hole while the vehicle is on level ground enough lubricant should be added to bring the level to 1 4 in 6 mm below the bottom of...

Page 277: ...use of special dyes for diagnosing fluid leaks Avoid using transmission sealers as they may adversely affect seals CAUTION Do not use chemical flushes in your transmission as the chemicals can damage...

Page 278: ...clean and reinsert it until seated 7 Remove the dipstick again and note the fluid level on both sides The fluid level reading is only valid if there is a solid coating of oil on both sides of the dips...

Page 279: ...un the engine at idle in PARK to warm the fluid 8 Check for leaks Release the parking brake NOTE To prevent dirt and water from entering the transmission after checking or replenishing fluid make sure...

Page 280: ...following maintenance services must be performed every six months or 7 500 miles 12 000 km whichever comes first to assure proper operation of the noise control systems In addition inspection and serv...

Page 281: ...structions out lined in the Maintenance Schedule section of this manual Tampering With Noise Control System Prohibited Federal law prohibits the following acts or the causing thereof 1 the removal or...

Page 282: ...manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to any particular...

Page 283: ...column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 Ex...

Page 284: ...e mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 Exhaust system insp...

Page 285: ...Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Fluid Tank Approximate 2500 3500 Models 5 5 Gallons 21 Liters Diesel Exhaust Fluid Tank Approximate Chassis Cab 9 Gallons 34 Liters Engine Oil...

Page 286: ...gory is required In ambient temperatures above 0 F 18 C We recommend you use 15W 40 engine oil that meets Chrysler Materials Standard MS 10902 and the API CJ 4 engine oil category is required Engine O...

Page 287: ...imatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters This vehicle is fully compat...

Page 288: ...ic Transmission If Equipped Six Speed AS69RC Pickup models with PTO and all Chassis Cab models We recommend you use MOPAR ASRC Automatic Transmission Fluid or equivalent Failure to use the proper flui...

Page 289: ...e GL 5 SAE 75W 90 Synthetic MS 9763 Clutch Linkage We recommend you use MOPAR Multi Purpose Grease NLGI Grade 2 E P or equivalent Manual Transmission G 56 If Equipped We recommend you use MOPAR ATF 4...

Page 290: ......

Page 291: ...MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE DIESEL ENGINE 290 Oil Change Indicator System Cummins Diesel 290 Perform Service Indicator Cummins Diesel 292 Required Maintenance Intervals 292 7...

Page 292: ...reservoir brake master cylinder and automatic transmission if equipped and add as needed At Each Oil Change Change the engine oil filter Inspect the exhaust system Check the coolant level hoses and c...

Page 293: ...r message refer to Oil Change Due under Electronic Vehicle Information Center EVIC EVIC Warning Lights in Understanding Your Instrument Panel for further information Replace the engine oil and oil fil...

Page 294: ...a set interval To help remind you when this maintenance is due the Electronic Vehicle Information Center EVIC will display Perform Service When the Perform Ser vice message is displayed on the EVIC it...

Page 295: ...Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever...

Page 296: ...ls for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level...

Page 297: ...Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Under no circumstances should oil change intervals exceed 15 0...

Page 298: ...ls for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear axle fluid change if using your vehicle for police taxi fleet of...

Page 299: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whicheve...

Page 300: ...or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces...

Page 301: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whicheve...

Page 302: ...the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Change automatic transmission fluid and sump filter AS69RC transmission only Chang...

Page 303: ...ve shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Replace Crankcase Ventilation Filter CCV Under no circumstances should oil change...

Page 304: ...ls for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level...

Page 305: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whicheve...

Page 306: ...wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected c...

Page 307: ...icate front drive shaft fitting 4x4 Lubricate outer tie rod ends Flush and replace power steering fluid Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months o...

Page 308: ...als for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid leve...

Page 309: ...Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Under no circumstances should oil change intervals exceed 15 0...

Page 310: ...if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the...

Page 311: ...ry Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichev...

Page 312: ...ts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage...

Page 313: ...ry Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichev...

Page 314: ...s for damage wear improper looseness or end play replace if necessary Flush and replace engine coolant Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level I...

Page 315: ...that all cooling system service maintenance and repairs be performed by your local authorized dealer WARNING You can be badly injured working on or around a motor vehicle Do only service work for whi...

Page 316: ......

Page 317: ...INDEX...

Page 318: ...ystem 101 Fluid Check 101 Master Cylinder 101 Warning Light 19 Capacities Antifreeze Engine Coolant 103 Capacities Fluid 103 Caps Filler Oil Engine 83 Radiator Coolant Pressure 98 Charge Air Cooler 10...

Page 319: ...EVIC 26 Engine 80 Air Cleaner 84 Block Heater 40 46 Break In Recommendations 11 Compartment 80 Coolant Antifreeze 104 Identification 80 Idling 43 Oil 82 104 Oil Filler Cap 83 Filters Air Cleaner 84 E...

Page 320: ...ehicle 26 Instrument Cluster 14 15 16 Integrated Trailer Brake Controls 61 Intervention Regeneration Strategy 91 Keyless Enter N Go 38 Lights Airbag 21 Alarm 22 Anti Lock 16 Brake Warning 19 Check Eng...

Page 321: ...erials Added to 84 Recommendation 82 Viscosity 83 Overheating Engine 19 Radiator Cap Coolant Pressure Cap 95 98 Remote Starting System 10 Schedule Maintenance 110 Seat Belts Reminder 21 Selection of C...

Page 322: ...m Tips 69 Hitches 54 Minimum Requirements 58 Trailer and Tongue Weight 56 Wiring 66 Trailer Towing Guide 56 Trailer Weight 56 Transfer Case Fluid 107 Transmission Fluid 107 Turn Signals 18 Viscosity E...

Page 323: ...6 Shifting 182 Axle Fluid 286 Battery 265 Blanket 170 265 Emergency Starting 238 Brake System 272 Fluid Check 272 Master Cylinder 272 Warning Light 136 Brake Transmission Interlock 182 Capacities Anti...

Page 324: ...tifreeze Engine Coolant 270 Draining Fuel Water Separator Filter 255 Electronic Range Select ERS 190 Electronic Vehicle Information Center EVIC 143 Emergency In Case of Jump Starting 238 Engine 245 24...

Page 325: ...41 Fuel 202 209 Adding 206 209 Diesel 202 209 284 Filter 255 Requirements 202 Specifications 203 Tank Capacity 283 Fueling 206 Gauges Speedometer 138 Tachometer 133 Voltmeter 168 Gear Ranges 183 195 G...

Page 326: ...ty Alarm Theft Alarm 139 Theft Alarm Security Alarm 139 Tire Pressure Monitoring TPMS 139 Warning Instrument Cluster Description 133 Maintenance Procedures 248 Maintenance Schedule 290 Manual Transmis...

Page 327: ...on 198 PTO Power Take Off 198 Radiator Cap Coolant Pressure Cap 267 269 Remote Starting System 126 Resetting Perform Service Indicator 292 Seat Belts Reminder 137 Selection of Coolant Antifreeze 284 S...

Page 328: ...ng 215 Cooling System Tips 234 Hitches 219 Minimum Requirements 223 Trailer and Tongue Weight 222 Wiring 232 Trailer Towing Guide 219 Trailer Weight 219 Transfer Case Fluid 286 Transmission Automatic...

Page 329: ...ection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets...

Page 330: ...Chrysler Group LLC 14D241 226 AA First Edition Printed in U S A...

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