Raket R 95, Owner'S Manual

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Revision 5, Februari 2011
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R 95 Manual - English R 95 Manual - English
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Congratulations, you have made a good
choice when you picked our engine R 95.
Now we beg you to read through this
User Manual before you start using the
engine. The manual is an important part
of our delivery and it is a proof of our
endeavour to deliver a good and safe
product that both you and we can be
proud of.
R 95 is a brand new type of kart engine.
It is a two stroke engine, but it is built on
a completely new principle for scaveng -
ing, which is called Dual Charge. Thanks
to this the R 95 engine has much less
exhaust emissions than any other compa -
rable kart engine. Dual Charge also means
a number of other advantages, e.g. lower
fuel consumption and improved oiling of
all bearings in the crankcase.
Should you one day sell your R 95 engine,
you should pass on this User Manual to
the new owner.
If the User Manual has got lost you can
order a new one free of charge from
Radne Motor AB.
Owners Manual R 95
WARNING!
Under no circumstance is it allowed
to change the original design of the
engine without a written acceptance
from the manufacturer. You should
always use original spare parts.
Unauthorised changes or non origi -
nal spare parts can lead to serious
damages.
Contents
Owners Manual R 95 ...........................................................................................2
1. Safety ..............................................................................................................4
2. Instructions for handling and charging a R 95 starter battery. .........................6
Safety instructions for the use of the battery and the charging of the battery: ....7
Installing the NiMH battery. ..................................................................................9
3. Instructions for mounting the R 95 engine onto the kart. ...............................10
4. Starting and stopping the R 95 engine. .........................................................11
5. Setting up the R 95 engine. ...........................................................................12
6. Technical data for R 95 ..................................................................................14
7. What do we mean by an engine of Dual Charge model? ..............................15
8. Product description for homologation purposes ............................................16
1. Crankcase .....................................................................................................16
2. Crankshaft .....................................................................................................16
3. Cylinder .........................................................................................................16
4. Spark plug .....................................................................................................17
5. Piston .............................................................................................................17
6. Carburettor ....................................................................................................17
7. Carburettor flange ..........................................................................................18
8. Inlet flange .....................................................................................................18
9. Ignition system ...............................................................................................18
10. Exhaust system ...........................................................................................18
11. Centrifugal clutch .........................................................................................19
12.Covers ..........................................................................................................19
13. Starter system .............................................................................................19
9. Service tips ....................................................................................................20
1. Lubricating the clutch parts. ...........................................................................20
2. Silencer ..........................................................................................................20
3. Servicing the carburettor ...............................................................................20
4. Starter equipment ..........................................................................................23
Split drawing engine ..........................................................................................24
Splitdrawing manual start ..................................................................................26
Split drawing carburettor ....................................................................................27
Tillotson HS-319A ..............................................................................................27