RAE-SAN DRAFT D, Installation Manual

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Rae-San V1.0 Bike Controller Module
Congratulations on your purchase of the Rae-San Bike Control module.
The module is designed to offer a cost-effective means to minimise the wiring on you bike and allow for
custom builds, while offering all the basic functions and a couple of extras.
I wanted a general unit that would accept programmable input polarities from standard controls, and provide
the control outputs with a few whistles -

Adjustable and selectable Brake flash

Adjustable and selectable indicator time out

Low beam modulator able to be turned on an off if enabled

The ability to use the Harley Davidson style button push left and right indicator controls -so the
ability to latch inputs as well as use the standard on/off controls.

Selectable gate function to enable/disable starter activation with side stand, gear selection or other
input.

Kill switch / ignition power control'

Integrated power control - No relays other than Starter Solenoid / relay

ZERO power draw when off.

built in heated grip control - using the existing controls. -
o
programmable number of heat steps / enable disable
o
Short press of start button with clutch/gate switch deactivate - up a step (cycles around)
o
Long press of start button with clutch/gate switch deactivated - turn on / off
o
Starter press with clutch/Gate active - normal starter function

4 button control mode
o
instead of the standard controls - all functions can be activated with 4 buttons - in the
recommended layout of an up and down button on each handlebar -
o
the 4-button control has a selection of 4 preprogrammed button function mappings that are
chosen from the setup menu - but they are implanted in a simple mapping table in the code
making changes / customisation a very simple matter.

button activations are short press (< 0.6s), double short press (2 press within 0.8s),
medium press (1-3s) and long press (3-10s).
I had a look at the resettable fuse option - but it adds more cost and complexity than its worth - so instead -
used 30A mostets with two main circuits of master fuse (e.g., 2x10A) or you can fuse the individual outputs
if desired.
Setup is via a simple serial terminal setup.
The software is written in a modular fashion and shouldn't be too hard for people with some experience to
follow.