RADWAG WPY 1000/KO User Manual Download Page 110

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Choose a source warehouse by code

Choose a target warehouse

Choose a target warehouse by name

Choose a target warehouse by code

Change working mode

Counting pieces: Specify piece mass

Counting pieces: Estimate piece mass

Counting pieces: Ascribe standard

Deviations: Specify sample mass

Deviations: Estimate sample mass

Emergency stop

Chute permission

Disable tare

Change unit

Change platform

110

Summary of Contents for WPY 1000/KO

Page 1: ...ITKU 47 06 03 10 A Mass Comparator MA NU FACTU R ER OF ELEC TRON IC WEIGHING INSTRUMENTS RADWAG Wagi Elektroniczne 26 600 Radom Bracka 28 Street POLAND Phone 48 48 38 48 800 phone fax 48 48 385 00 10...

Page 2: ...2 MARCH 2010...

Page 3: ...5 9 2 1 s weighing 15 Scale parameter 9 2 2 15 Working modes 9 2 3 18 Communication 9 2 4 19 Devices 9 2 5 20 Display 9 2 6 uts 21 Inputs Outp 9 2 7 22 Authorizations 9 2 8 22 Other 9 2 9 User Calibra...

Page 4: ...tocol frame 43 17 DISPLAY 44 17 1 Text strings 44 17 1 1 patterns 45 Display 17 1 2 46 Screen font 17 1 3 ont size 46 F 17 1 4 Bold fonts 46 17 2 ys 47 Function ke 17 3 ing platforms 47 Display 17 4 B...

Page 5: ...the unit mass to the database 73 25 WORKING MODES DEVIATIONS 74 25 1 rating mode 74 Starting the ope 25 2 ass estimated by weighing 74 Reference unit m 2 3 Rederence unit mass inscribing into the mem...

Page 6: ...Send all implemented commands 98 2 5 Manual printouts automatic printouts 98 8 29 CONNECTING EXTERNAL DEVICES 99 30 DIAGRAMS OF CONNECTION CABLES 99 31 TECHNICAL PARAMETERS 101 32 R MESSAGES 101 ERRO...

Page 7: ...not leave loads on the pan for longer period of time F In case of failure immediately disconnect scale power supply G Devices that are to be withdrawn from usage should be utilized according to the la...

Page 8: ...ons one can find in warranty certificate G Contact with the central authorized service 48 48 384 88 00 ext 106 or 107 4 UNPACKING AND MOUNTING Before using the scale remove the transport protections i...

Page 9: ...evel regulation is achievable Basic levelling should be performed by putting steel pads under legs and observing the level on external level device 5 CONSTRUCTION 5 1 Main dimensions Dimensions of PUE...

Page 10: ...thernet RJ45 2 RS232 COM1 3 USB 1 power supply socket 2 I O RS232 COM2 5 2 2 Connectors description in PUE 7P 1 Ethernet RJ45 2 RS232 COM1 3 USB 1 I O RS232 COM2 5 2 3 Description of glands PUE 7P 1 S...

Page 11: ...TxD2 Pin9 5VDC Pin10 GNDRS Pin11 IN2 Pin12 IN1 Pin13 RxD2 Pin14 OUT4 Pin15 OUT3 6 GETTING STARTED After the terminal is connected to power the ON LOAD diode starts to light Press to start the operatin...

Page 12: ...IONS OF KEYS Key Description Turning on off the scale Zeroing Tarring Printing out the result or confirming some entered data Function key entering the menu Selecting products Selecting contractors In...

Page 13: ...every group there are parameters of similar use 9 1 Main menu items The main menu comprises three functional groups Parameters Databases Info 9 1 1 Parameters Icon Description Scale Working Modes Com...

Page 14: ...s Operators Weighings Alibi Contractors Packages Warehouses Labels Delete older data Export database weighings to a file 9 1 3 Scale Info Submenu Info is for viewing information Scale factory number P...

Page 15: ...Filter 0 5 Filter Fast Autozero Yes LO threshold 0 9 2 2 Working modes Icon Description Value Weighing Save Mode Manual each stable Down weighing No Checkweighing No Tare mode No Labelling mode Numbe...

Page 16: ...anual each stable Down weighing No Checkweighing No Tare mode No Labelling mode Number of labels 1 No of cumulative labels 1 No of CC labels 1 C label automatic triggering Mode None Threshold 100 CC l...

Page 17: ...of labels 1 No of cumulative labels 1 No of CC labels 1 C label automatic triggering Mode None Threshold 100 CC label automatic triggering Mode None Threshold 100 Statistics Global Comparator Save Mod...

Page 18: ...ription Value COM1 Baud Rate 9600 Data bits 8 Stop bits 1 Parity None COM2 Baud Rate 9600 Data bits 8 Stop bits 1 Parity None Ethernet DHCP No IP Address 192 168 0 2 Subnet mask 255 255 255 0 Gateway...

Page 19: ...tout pattern See ch 16 2 3 Cumulative printout pattern for cumulative data See ch 16 2 3 Operator printout pattern See ch 16 2 3 Contractor printout pattern See ch 16 2 3 Warehouse printout pattern Se...

Page 20: ...3 Not related to Comparator 9 2 5 Display Icon Description Value Text information Displaying pattern See ch 17 1 1 Font Arial Font size Small Bold No Actions F1 Button Choose product F2 Button Choose...

Page 21: ...ose package Screen button 7 Edit batch number Screen button 8 None Screen button 9 None Left proximity sensor None Right proximity sensor None Set Default Show all platforms No Bargraph type None 9 2...

Page 22: ...operator Operator Date Time Administrator Printouts Administrator Databases Products Administrator Contractors Administrator Packages Administrator Warehouses Administrator Labels Administrator Delet...

Page 23: ...Beep Buttons Touch screen calibration 9 2 9 User Calibration An option only for non verified scale Icon Description Value Platform 1 Setting of start mass Calibration 10 INDICATING WINDOW Main view 23...

Page 24: ...you can see weighing window s There is a workspace below this window Notice The workspace is freely programmable The default pattern is described in ch 17 1 1 of this manual There are screen buttons b...

Page 25: ...Logging in procedure While in the main window press log in on the top of the screen and the window with operators attributed to Admin will appear After entering Admin a screen keyboard runs with edit...

Page 26: ...database to a file in menu Databases 2 Operator Access to parameters in submenu Weighing Display 1 excluding the group Actions Others 1 Can start and perform all weighing procedures Access to Export...

Page 27: ...nt databases and functions Delete older data The exception are database Weighings Alibi that have the status Read only 12 NAVIGATING WITHIN THE MENU Owing to the colour display with the touch panel na...

Page 28: ...off Reading a printout pattern from a lb file active after connecting a pendrive Variables for a printout pattern One level up 12 2 Return to weighing The changes introduced are saved for good after...

Page 29: ...am 13 1 Conditions of operational use In order to assure a long term operating period with appropriate measurements following principles should be adhered to Avoid applying mechanical shocks to the we...

Page 30: ...hoose a platform on the touch panel if necessary put a package on the pan and press You will see the indication equal zero and following symbols usually appear Net and After placing a load on the weig...

Page 31: ...hings in the second range is signalled by a pictogram in the top left corner of the display Then weighings is done with the accuracy of the II range to the moment of returning to zero autozero range w...

Page 32: ...4 SCALE PARAMETERS Users can set the scale according to the ambient conditions filtering level or own needs autozero and set the LO threshold for minimum load that enables operation of some functions...

Page 33: ...dure Enter Weighing according to ch 14 of the manual select Filter and then set an appropriate value Accessible settings None V Fast Fast Average Slow Notice The higher filtering level the longer stab...

Page 34: ...d then set an appropriate value Accessible settings NO Autozero off YES Autozero on 14 4 Minimum weight for different functions LO Parameter LO THRESHOLD is associated with automatic weighing Next wei...

Page 35: ...n appropriate value For RS 232 following parameters are accessible Baud Rate 4800 9600 19200 38400 57600 115200 bit s Data bits 5 6 7 8 Stop Bit No 1 1 5 2 Parity No Odd Even Mark Space 15 2 ETHERNET...

Page 36: ...ter 16 of the manual Select Tcp Port then you will see window Port with the screen keyboard Enter the required number and press 16 DEVICES 16 1 Computer The scale can cooperate with a computer In subm...

Page 37: ...pressing 16 2 Printer In Printer submenu users can Setting communication with a printer Setting code page of a printer Setting patterns of printouts To enter Printer press and then Parameters Devices...

Page 38: ...p Devices as described in chapter 16 of the manual then choose Printer Printouts After editing a pattern a memo box with the default content and the screen keyboard Modify the pattern according to you...

Page 39: ...out Pattern 130 131 Package Printout Pattern 80 81 82 CPG report printout pattern Control of Packaed Goods Average tare report printout pattern Control of Packaed Goods Not related to Comparator softw...

Page 40: ...F in this manual 16 3 1 Port for barcode scanner Procedure Enter Devices according to ch 16 of the manual choose Barcode reader Port and then set the appropriate value Barcode scanners can be connecte...

Page 41: ...one in two ways Typing a password on a keyboard Approaching a transponder card to the reader The card needs to be registerd first Notice In case of problems with reading transponder cards check the su...

Page 42: ...database of operators and edit the selected operator going to the field Card Number After entering the field Card Number you will see the editing field Card Number with the screen keyboard Having appr...

Page 43: ...ameters group Devices according to ch 16 of this manual Choose Additional display Sample then the editing field Sample with the screen keyboard appears Inscribe the required frame pattern using the sc...

Page 44: ...isplay Entering Display can be made in two ways Direct pressing in the work area of the main display Pressing and then Parameters Display Inventory of parameters of the main display Text information B...

Page 45: ...es by pressing Notice There are additional buttons in the bottom line of the screen keyboard They can be used while modifying a display pattern Screen keyboard on off Reading a display pattern from a...

Page 46: ...ible fonts Arial Courier 17 1 3 Font size Setting the font size for the workspace in the display Procedure Enter Display according to ch 17 of this manual Choose Text information Font size and set the...

Page 47: ...sensor has no ascribed a function in stays inactive Procedure Enter Display according to ch 17 of this manual Choose Buton functions and choose a required setting for a choosen button F1 F2 F3 9 scre...

Page 48: ...ss choose Parameters Display Show all platforms and set appropriately NO Displaying all platforms disabled YES Displaying all platforms enabled 17 4 Bargraph type A bargraph is a typical visualisation...

Page 49: ...urement is between 2 3 of MIN MAX and MAX a green field with a triangle on the right is visible If the mass value is below the MIN threshold red fields with red arrows on the left are visible The lowe...

Page 50: ...puts in the submenu Inputs Outputs indicator inputs indicator outputs In order to enter submenu Inputs Outputs press and then Parameters Inputs Outputs 18 1 Configuration of inputs Procedure Enter Inp...

Page 51: ...n stable weighing result below the MIN threshold OK stable Stable weighing result between MIN and MAX thresholds OK non stable Non stable weighing result between MIN and MAX thresholds MAX stable Stab...

Page 52: ...og in procedure anonymous operator Procedure Enter Authorization according to ch 19 of this manual choose Anonymous Operator and then set the authorization access level Accessible authorization levels...

Page 53: ...evel to option Printouts Procedure Enter parameter group Authorization according to ch 19 of this manual choose Printouts and set appropreately Access levels to printouts that can be set None Operator...

Page 54: ...elete older data from the Weighings Alibi database Software however allows to change the access level to this option Delete older data Procedure Enter parameters group Authorization according to ch 19...

Page 55: ...main window of the display Entering the edition of date and time can be made in two ways Pressing the field date and time in the top bar of the main screen Pressing button and then Parameters Others D...

Page 56: ...point Procedure Enter submenu Others according to ch 20 of this manual Select Touch Screen Calibration and then an editing field appears Using a thin and soft pointer press keep pressed for some time...

Page 57: ...lect Platform 1 Calibration After entering the parameter the following message box appears Take the load off the pan of platform 1 Press button The following message appears during adjusting start mas...

Page 58: ...o adjust start mass of platform 1 Notice The factory calibration process for platforms 2 3 4 is analogical to the one described above Return to weighing The changes introduced are saved for good after...

Page 59: ...according to ch 21 and select Platform 1 Setting of start mass After entering the parameter the following message box appears Take the load off the pan of platform 1 Press button The following messag...

Page 60: ...ing pieces Deviations Comparator Save Mode Down weighing Checkweighing Tare mode Labelling mode Statistics Automatic correction of reference mass Method Number of measurements Function available non a...

Page 61: ...cessible options Manual every stable Manual first stable Automatic first stable Automatic last stable 22 2 Down weighing Software allows to weigh in the down weighing mode It consist in putting the lo...

Page 62: ...ded Yes Only weighings between MIN MAX are recorded 22 4 Tare mode This function enables users to set parameters for tarring Procedure Enter parameters group Working Modes according to ch 22 of this m...

Page 63: ...tive labels for cumulative labels for sticking to the large transport containers holding bulk containers In submenu Labelling mode there are accessible following special functions Number of labels No...

Page 64: ...f this manual Enter the required working mode and choose Labelling mode No of cumulative labels then the editing field No of cumulative labels with the screen keyboard is opened Enter the required num...

Page 65: ...iggering Mode and then set the required option None Cumulative label printout is initiated by pressing or Mass Cumulative label printout is initiated by exceeding the value set in parameter Threshold...

Page 66: ...ter the required value of total mass to exceed in order to print the C label If parameter Mode is set to Number use the screen keyboard to enter the required counter value as a threshold to trigger of...

Page 67: ...Printing followed by zeroing label counter or the total mass Printing without zeroing label counter or the total mass By default setting button is accessible in the bottom part of the display but act...

Page 68: ...rameters Statistics Procedure Enter Working modes parameter group as described in chapter 22 of the manual Enter the required working mode and choose Statistics and then set the required option Option...

Page 69: ...CS and SMP single piece mass on the top part of the display There are four criteris of working Automatic correction of reference mass function 1 equilibrium should be reached 2 quantity of pieces shou...

Page 70: ...ator working mode Procedure Enter group of parameters Working modes according to ch 22 of this manual Choose Comparator Number of measurements then an editing field will appeare Number of measurements...

Page 71: ...ng to count pieces on the basis of the standard unit mass of a single piece set on the scale or fetched from the database Notice If counting pieces is performed in an additional container it should be...

Page 72: ...se of entering the single piece mass lesser than 0 1 e of verified scales and 1 d for non verified scales the program will display a message box Value to small 24 3 Setting a reference unit by weighin...

Page 73: ...10 d for verified scales If the conditions above are not fulfuled a message box is displayed Too low sample mass The total mass of a single unit cannot be lesser than 0 1 d for ve 24 4 Setting the re...

Page 74: ...utlined standard mass The standard mass can be outlined by weighing or entering it by a user 25 1 Starting the operating mode Procedure While in the main window press in the top bar of the window then...

Page 75: ...1 of this manual Press Give piece mass then an editing field is displayed Give piece mass together with the screen keyboard Enter a value and confirm by pressing At the same time the weight unit is c...

Page 76: ...D Bav Aav 1 D1 2 D2 3 D3 4 D4 5 D5 n Dn For an ABA series No A B A D B Aav 1 D1 2 D2 3 D3 4 D4 5 D5 n Dn The standard deviation is calculated as follows Differences ABBA or ABA series is calculated A...

Page 77: ...t control 26 2 Procedure Caution This example description concerns only an ABBA series of measurements Start testing by pressing screen function button process start situated in the lower part of the...

Page 78: ...ment by pressing the The process command changed from Put B1 to Put B2 Take off the B mass standard and put it again After stabilisation signalled by confirm the measurement by pressing the The proces...

Page 79: ...ssing a final report is printed out comprising subsequent measurements and final calculations An example report 27 DATABASES PUE 7 databases hold different data Products Operators Weighings Alibi Cont...

Page 80: ...le for databases of operators products contractors packages warehouses and labels Additionally users can search the weighing database according to weighing date 27 1 1 Quick name search Procedure Ente...

Page 81: ...h 27 of the manual Enter Weighings Press then an editing field appears Specify year with the screen keyboard Inscribe year month day hour minute of weighing and confirm it by pressing The program will...

Page 82: ...ses is possible only by logged in administrators It does not concern the database of weighings 27 4 Deleting older data A user after logging on as administrator can delete older position in the databa...

Page 83: ...to leave 27 5 Printing items from databases Users can print any record in databases Procedure Enter the submenu Databases according to ch 27 of the manual Enter Products and press the required item Af...

Page 84: ...ention txt created on the pendrive Notice The file name consists of a database name and scale factory number e g Weighings_239800 txt Disconnect the pendrive to USB File template The created file comp...

Page 85: ...assword to log on max 16 characters Access level Authorization access level Card number Transponder card reader for logging on 27 7 2 Database of products Procedure Enter Databases according to ch 27...

Page 86: ...redients Label Basic label pattern attributed to a product C Label Cumulative label pattern attributed to a product CC Label Cumulative of cumulative label pattern attributed to a product 27 7 3 Datab...

Page 87: ...s name Batch number Number of produced batch Source warehouse Source warehouse name Target warehouse Target warehouse name Package Package name Checkweighing A weighing threshold MIN OK or MAX 27 7 4...

Page 88: ...City of contractor Discount Contractor s discount Label Contractor s label pattern 27 7 5 Database of packages Procedure Enter Databases according to ch 27 of this manual Enter Packages and press the...

Page 89: ...tion 27 7 7 Database of labels The database comprises patterns of labels which users can attribute to products or contractors to operate in labelling mode Procedure Enter Databases according to ch 27...

Page 90: ...n e g Requesting weighing results display control 28 2 Inventory of RS commands Commands Description of commands Z Zeroing T Tarring OT Get tare value UT Set tare value S Send the stable result in bas...

Page 91: ...mmand comprehended but the indication below the XX _ OK CR LF Command done ES_CR LF Command not comprehended XX _ E CR LF error while executing command time limit for stable result exceeded limit time...

Page 92: ...ded but cannot be executed 28 4 3 Get tare value Syntax OT CR LF Reply OT_TARA CR LF command executed Frame format 1 2 3 4 12 13 14 15 16 17 18 19 O T space tare space unit space CR LF Tare 9 characte...

Page 93: ...in progress mass value in basic unit is returned Frame format 1 2 3 4 5 6 7 15 16 17 18 19 20 21 S space stability space sign mass space unit CR LF Example S CR LF computer command S _ A CR LF command...

Page 94: ...pted and in progress timeout while waiting for stable results SU_I CR LF command comprehended but cannot be executed SU_A CR LF MASS FRAME command accepted and in progress mass value in current unit i...

Page 95: ...eturned 28 4 9 Switch on continuous transmission in basic unit Syntax C1 CR LF Possible answers C1_I CR LF command comprehended but cannot be executed C1_A CR LF MASS FRAME command comprehended and in...

Page 96: ...ormat 1 2 3 4 5 6 7 15 16 17 18 19 20 21 S U I stability space sign mass space unit CR LF 28 4 12 Switch off continuous transmission in current unit Syntax CU0 CR LF Possible answers CU0_I CR LF comma...

Page 97: ...CR LF command executed Frame format 1 2 3 4 12 13 14 15 16 17 18 19 D H space mass space unit space CR LF Mass 9 characters justified to the right Unit 3 characters justified to the left 28 4 16 Read...

Page 98: ...n by pressing Automatic printouts can be performed only after loading the pan and stabilizing indication Format frame 1 2 3 4 12 13 14 15 16 17 18 stability space sign mass space unit CR LF Stability...

Page 99: ...Receipt printer Label printer Additional display Barcode scanner Any peripheral device with the compatible ASCII protocol 30 DIAGRAMS OF CONNECTION CABLES Notice Cable scale Ethernet is a standard net...

Page 100: ...Scale printer CITIZEN EPSON cable Scale I O cable 100...

Page 101: ...1500mm Stabilization time 5 10s Maximal temperature change 5 C 24h Supply 110 230VAC 50 60Hz 10 5 15VDC Temperature operation range 10 C to 40 C Storage temperature 25 C to 70 C 32 ERROR MESSAGES Err2...

Page 102: ...plastic casing AP2 1 PC keyboard Computer programs EDYTOR ETYKIET computer program RAD KEY computer program PW WIN computer program 34 APPENDIX A Variables for printouts 34 1 Inventory of variables N...

Page 103: ...of Cumulative Statistics Quantity 21 Cumulative of Cumulative Statistics Sum 22 Cumulative of Cumulative Statistics Average 23 Cumulative of Cumulative Statistics Minimum 24 Cumulative of Cumulative S...

Page 104: ...81 Package Code 82 Package Mass 85 Contractor Name 86 Contractor Code 87 Contractor Tax ID 88 Contractor Address 89 Contractor Postal code 90 Contractor City 91 Contractor Discount 100 CPG Report Batc...

Page 105: ...easurements 126 Average Tare Report Report Number 130 Source Warehouse Name 131 Source Warehouse Code 132 Source Warehouse Description 135 Target Warehouse Name 136 Target Warehouse Code 137 Target Wa...

Page 106: ...inutes and seconds 7 0 000 Net mass in calibration unit always with three decimal places 3 hh mm ss Present time in the format hours minutes seconds The first dot in the format string determines the l...

Page 107: ...Net mass for EAN 128 GS1 128 16 T6 3 Cumulative net mass for EAN 128 GS1 128 21 T6 3 Cumulative of cumulative net mass for EAN 128 GS1 128 25 T6 3 Net mass in lb for EAN 128 GS1 128 8 T6 3 Gross mass...

Page 108: ...Parameters Local Parameters Set MIN and MAX Statistics cumulative Print and zero Statistics cumulative Print Statistics cumulative zero Statistics cumulative of cumulative Print and zero Statistics c...

Page 109: ...code Choose a product Choose a product by name Choose a product by code Choose a package Choose a package by name Choose a package by code Choose a contractor Choose a contractor by name Choose a cont...

Page 110: ...oose a target warehouse by code Change working mode Counting pieces Specify piece mass Counting pieces Estimate piece mass Counting pieces Ascribe standard Deviations Specify sample mass Deviations Es...

Page 111: ...1 Designing a label from the terminal level Procedure Enter Databases according to ch 27 of this manual Enter Labels and press on the required position After entering Label pattern an editing field wi...

Page 112: ...f EDYTOR ETYKIET R01 is accessible to download on website www radwag com on the overlap Products Measuring indicators PUE7 Procedure 1 Run software EDYTOR ETYKIET R01 2 The following window appears 3...

Page 113: ...e set The settings are described in the file Help Help Program options Settings 4 To add a text in the label click on Then following window appears 5 In Text write the text PORK CHARCUTERIE SMITH SMIT...

Page 114: ...s in opened window Add graphics 9 Selected the required bmp file confirm it with and put the draft in the proper place of the label Notice bmp on the label is printed after the draft is sent to printe...

Page 115: ...ell software menu File Save as to use edit the designs of labels in the future 36 3 Saving label patterns in the scale Procedure A label pattern lb created in EDYTOR ETYKIET R01 needs to be copied to...

Page 116: ...s and press the required item Enter Label then the database of labels is open with the list of all labels Choose the required label The program automatically ascribes the label to the contractor 36 6...

Page 117: ...32C Stop bit 1 bit RS 232C X ON No IEEE 1284 On The way of generating the setup printout and setting CITIZEN printers are described in manuals attached to printers or present on the website of the man...

Page 118: ...systems can omit unnecessary information by using parameters that mark the beginning and the length of the code required to analyse 5 A special protocol is required in order the code be received by RA...

Page 119: ...E C T R O N I C W E I G H I N G I N S T R U M E N T S RADWAG WAGI ELEKTRONICZNE 26 600 Radom Bracka 28 Street POLAND Phone 48 48 38 48 800 phone fax 48 48 385 00 10 Selling Department 48 48 366 80 06...

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