background image

A

DAPTER 

I

NSTALLATION 

P

ROCESS

 

OM 0495SB-A 

[57] 

 

ORB

 

(O-R

ING 

B

OSS

)

 

T

HREAD 

I

DENTIFICATION 

&

 

T

ORQUE

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SAE O-rings (O-Ring Boss) are straight thread fittings that seal using an O-ring between the thread and 
the wrench flats of the fitting. The O-ring seals against the machined seat on the female port.  

O-ring fittings can be either adjustable or non-adjustable. Non adjustable fittings are screwed into a port 
where no alignment is needed. Adjustable fittings can be oriented in a specific direction. 

Fittings with O-rings offer advantages over metal-to-metal fittings. Under or over-tightening any fitting can 
allow leakage, but all-metal fittings are more susceptible to leakage because they must be tightened to a 
higher  and  narrower  torque  range.  This  makes  it  easier  to  strip  threads  or  crack  or  distort  fitting 
components, which prevents proper sealing. 

NOTE

: Do not apply thread sealant (teflon tape) on the ORB threads. 

Leaks can also result from vibration, thermal cycling and from loads being supported by the connection 
(i.e. using the fitting in the connection to support mechanical loads). 

IMPORTANT:

 Use the lowest torque value from the chart when wet torquing. 

R

ECOMMENDED 

A

SSEMBLY

 

ORB

 

(O-R

ING

)

 

NON-ADJUSTABLE 

STEP 1:

 Inspect 

all 

components 

for 

damage or contamination.  

STEP 2: 

Lubricate  O-ring  and  threads  on 

fitting with the same hydraulic fluid used in the 
tractor

STEP 3: 

Turn fitting into port until finger tight, 

then  torque  to  the  value  shown  in  the 
following table

NOTE: 

Use  the  lowest  torque  value  from 
the chart when wet torquing. 

R

ECOMMENDED 

A

SSEMBLY

 

ORB

 

(O-R

ING

)

 

ADJUSTABLE 

STEP 1:

 Inspect  all  components  for  damage  or 

contamination.  

STEP 2: 

Lubricate  O-ring  and  threads  on  fitting  with  the 

same hydraulic fluid used in the tractor

STEP 3:

 

Looking  at  fitting  from  the  male  ORB  end,  turn 

manually the nut as far as possible from the O-ring

STEP 4:

 

Using  wrench,  turn  fitting  into  port  until  the 

washer touches thread nearest wrench pad.

 

STEP 5: 

Back  off•  fitting  counterclockwise  not  exceeding 

one revolution until it is oriented in the correct position

STEP 6  :

 

Place  wrench  on  the  wrench  pad  of  fitting  to 

prevent  fitting  from  turning,  and  torque  nut  to  the  value 
shown in the above table

.

  

Identification 

TORQUE 

in 

mm 

of adapter 

lbs-ft 

N-m 

 

3/8 ORB 

8-9 

12-13 

0.433 

11 

7/16 ORB 

13-15 

18-20 

0.496 

12.6 

1/2 ORB 

14-15 

19-21 

0.559 

14.2 

9/16 ORB 

23-24 

32-33 

0.740 

18.8 

3/4 ORB 

40-43 

55-57 

0.870 

22.1 

7/8 ORB 

43-48 

59-64 

1.055 

26.8 

1 1/16 ORB 

68-75 

93-101 

1.185 

30.1 

1 3/16 ORB 

83-90 

113-122 

1.307 

33.2 

1 5/16 ORB 

112-123 

152-166 

1.618 

41.1 

1 5/8 ORB 

146-161 

198-218 

1.870 

47.5 

1 7/8 ORB 

154-170 

209-230 

2.492 

63.3 

2 1/2 ORB 

218-240 

296-325 

Summary of Contents for S1SB-54A

Page 1: ...OM 0495SB A Rev0 06 21 54 SNOWBLOWER S1SB 54A For John Deere Tractor Series 1 1023E 1025R SERIAL NUMBER 22100000 AND UP OPERATOR S AND PARTS MANUAL...

Page 2: ......

Page 3: ...e owner upon delivery of the equipment TO THE PURCHASER AND THE DEALER Illustrations The illustrations may not necessarily reproduce the full detail and the exact shape of the parts or depict the actu...

Page 4: ...understand this manual before operation It is the owner s responsibility to be certain anyone operating this product reads this manual and all other applicable manuals to become familiar with this equ...

Page 5: ...tallation of the hitch pins 16 Installation of electric harness 4000174 17 Electrical diagram of the chute deflector 18 Installation of harness with fuse 4000173 19 Installation of harness with fuse 4...

Page 6: ...37 Gear Box and Reduction Box 38 Oil Level Filling 38 Oil change 38 Shear Bolts 39 Repositioning the Augers 39 Maintenance schedule 39 Problem Hydraulic chute rotation is slow or does not turn 40 LUB...

Page 7: ...they may creep down suddenly drop or be accidentally lowered Do not use loader quick hitch or an implement as a jack for servicing 5 Do not operate the machine implement that is defective or has miss...

Page 8: ...r of all rotating parts Do not put hands or feet under or into the implement with engine running 7 If the implement starts to vibrate abnormally disengage the PTO stop the engine immediately and check...

Page 9: ...GENERAL SAFETY INFORMATION OM 0495SB A 7...

Page 10: ...GENERAL SAFETY INFORMATION OM 0495SB A 8 1 Safety stand 2 Secure point for safety stand...

Page 11: ...Drive shaft PTO 7E Skid shoes Adjustable replaceable 4 positions Skid shoe material Carbon steel Thickness of the sides 3 16 Snowblower botton thickness 12 Ga Thickness of the contour of the tank 12...

Page 12: ...e the operator s field of view is impeded and should not cover any portion of other decals installed in the same vicinity INSTALLING OR REPLACING DECALS Thoroughly clean the area where decal is to be...

Page 13: ...ference under normal conditions according to the following assumptions 1 The assembly is done by a competent person who is familiar with the equipment 2 The following tools and materials are prepared...

Page 14: ...r and the subframe must never be installed simultaneously on the tractor LUBRICATION Use a high quality grease designated extreme pressure and containing molybdenum disulphide This grease may specify...

Page 15: ...he 3 8 x 19 32 pivot bearing item 10 and place two flat nylon washers item 9A between the deflector and the rack in order to leave a slight play Install the remaining nylon washers item 9B on the othe...

Page 16: ...em 5 and the three 16ga spacers item 10 with the six holes on the outlet of the fan and place the long retaining plate item 2 at the front and the two short retaining plates item 3 on the sides Secure...

Page 17: ...ow identification ring on the hydraulic hose item 6 Position the identification rings as close as possible to the quick couplings NOTE The two other identification rings will be installed while connec...

Page 18: ...s Figure 6 1 Figure 6 Insert each of the 1 x 3 7 8 pins item 1 in the hole item 2 on each side of the snowblower frame 2 Figure 6 Insert each of the 1 4 round locking pins item 3 into the hole item 4...

Page 19: ...electric motor Secure the harness item 1 to the engine with a 1 4 x 15 nylon tie wrap item 2 as shown in the figure IMPORTANT Be sure not to over tighten the electrical harness with the nylon tie wrap...

Page 20: ...ASSEMBLY OM 0495SB A 18 Electrical diagram of the snowblowers electrical deflector...

Page 21: ...nylon insert locknut 8 32 items 2 3 4 7 Figures 8 8a 8b Place the green wire item 5b in the location shown in the figure and follow the alternator wire item 9 which passes on the left side of the tra...

Page 22: ...n of the tractor battery 2 Figure 8 Secure the connector of the black wire item 11a to the negative battery terminal and the second black wire to terminal 85 of the relay item 1 3 Figure 8 Secure the...

Page 23: ...es 9 6 Figures 9 9a Pass the main harness item 11 in the places indicated in the figures and secure using two 4 8mm x 8 long nylon tie wraps item 8 7 Figures 9b 9c 9d 9e 9f Pass the main harness item...

Page 24: ...ASSEMBLY OM 0495SB A 22 Figure 9b 8 11 Figure 9c 11 Figure 9d 11 8 Figure 9e 11 8...

Page 25: ...Figure 9h Secure the switch box item 13 to the tractor hydraulic valve lever item 14 using the housing cramp item 15 and the two 1 4 lock washers item 16 and two hex bolts 1 4 NC x 1 lg item 17 13 Fi...

Page 26: ...sion harness not included item 5 to the support reinforcement item 4 using a 4 8mm x 8 lg nylon tie wrap item 2a IMPORTANT The extension harness item 5 must be able to move in the nylon tie item 2a Fi...

Page 27: ...ASSEMBLY OM 0495SB A 25 2 2a 5 2 5a 3 4 3 5 5a Figure 10a Exploded view assembled view Figure 10b Figure 10c Connection when the subframe is removed from the tractor...

Page 28: ...Nylon tie wrap 4 8MM X 8 Lg 5 3 Protective cap kit 1 4 Support reinforcement installed at the front of the tractor 5 Extension harness not included 1 6 Tractor electrical connector 5a 1a 3 5a 1a Figu...

Page 29: ...e snowblower in places where the snow has hardened such as road edges or compacted snow PRECAUTIONS to follow BEFORE each connection Figure 11 1 Make sure the environment is clear and free of any obje...

Page 30: ...figure STEP 5 Figures 14 15 Place the male half driveline item 14 below the subframe item 16 in order to insert it into the female half driveline item 15 of the snowblower Then fix the male driveline...

Page 31: ...OPERATION OM 0495SB A 29 Figure 12 Figure 13 Figure 14 Figure 15 Figure 13a...

Page 32: ...OPERATION OM 0495SB A 30 4 2 1a 1b 1b 1a 4 2 3 3 3 Snowblower RAISED position Snowblower LOWERED position Figure 17 4 2 1b 1a 3 Figure 16...

Page 33: ...electrical connectors roll the hoses item 1 and electrical wires together and place around the chute item 2 of the snowblower as shown in the figure STEP 3 Figures 19 20 Disconnect and remove the male...

Page 34: ...OPERATION OM 0495SB A 32 Figure 19 Figure 20...

Page 35: ...mum speed CAUTION To avoid serious injury Never use your hands to unblock the chute Use a 36 925mm long stick or plank Do not attempt to clear a chute blocked with snow when the engine is running If t...

Page 36: ...rning loss of traction or steering Engaging the Drive Mechanism See the Tractor Operator s Manual for operating instructions Controls The front loader hydraulic valve lever is used to lift the male hi...

Page 37: ...sure they are at the same height so that the cutting edge is leveled To adjust the skid shoe item 1 remove the 3 8 NC hex nut item 2 lock washer item 3 flat washer item 4 and the 3 8 NC x 1 3 4 carria...

Page 38: ...manual shut off the tractor engine remove the ignition key wait for all movement to stop and then clear the snow from the chute A definite pattern of operation is required to thoroughly clean the sno...

Page 39: ...e ground If necessary to service snowblower in raised position securely support with stands or suitable blocking before working underneath Do not rely on hydraulically supported devices for your safet...

Page 40: ...e reestablished To do this apply a layer of silicone to the surface of the case before closing it Allow the silicone to dry for a minimum of 24 hours before filling with oil Oil Level Filling To check...

Page 41: ...gure below so that they are 180 away from each other Maintenance Schedule DESCRIPTION INTERVAL REQUIRED MAINTENANCE Hardware After the first 8 hours of operation Tighten all nuts and bolts according t...

Page 42: ...bolt lock washer flat washer item 6 and the motor gear item 5 item 3 then activate rotation in the direction in which the motor runs well for about 1 minute to evacuate the residues 4 Rotate the chut...

Page 43: ...hell Gadus S5 V100 grease or equivalent Rack 20 hours of operation and at the end of the season Apply a light coat of grease to the teeth of the rack and then run a few deflection cycles Use Shell Gad...

Page 44: ...put is obstructed unclog with a 36 stick 3 Snowblower clogs up easily Engine is not at full RPM Check that the chute is not obstructed Reduce travel speed 4 Snow doesn t enter the snowblower properly...

Page 45: ...aint any parts that are worn or chipped 5 Lubricate the snowblower as instructed in the Lubrication section 6 When the snowblower is dry oil the moving parts Liberally oil all surfaces to prevent rust...

Page 46: ...ckwasher 3 8 PTD 8 1200004 15 Hex nut 3 8 NC PTD 8 0900003 16 Carriage bolt 5 16 NC x 1 PTD 9 0300003 17 Stover nut 5 16 NC PTD 13 1100002 18 Hex bolt 3 8 NC x 2 1 2 Gr 5 PTD 4 0100044 19 Hex bolt 3 8...

Page 47: ...PARTS OM 0495SB A 45 FIG RAD18xxxx00 54 SNOWBLOWER REAR...

Page 48: ...3 4 PTD 12 0300002 18 Lockwasher 5 16 PTD 12 1200003 19 Hex nut 5 16 NC PTD 12 0900002 20 Hose protector 10 Lg 2 669154 21 Flange bearing 1 with set screw 2 4300145 22 Rotation bushing 1 378 x 1 627 x...

Page 49: ...PARTS OM 0495SB A 47 FIG RAD17xx005 54 SNOWBLOWER FRONT...

Page 50: ...658468 18 Carriage bolt 5 16 NC x 1 PTD 2 0300003 19 Nylon insert locknut 5 16 NC PTD 2 1000005 20 Flat washer 5 16 PTD 8 1400003 21 Lockwasher 5 16 PTD 6 1200003 22 Hex nut 5 16 NC PTD 6 0900002 23...

Page 51: ...PARTS OM 0495SB A 49 RAD17xx005 CHUTE AND ELECTRIC DEFLECTOR...

Page 52: ...8 8 6 0200016 2 Lockwasher 10mm 6 1200018 3 Ball bearing 1 659843 4 Ball bearing 1 659838 5 Snap ring 1 656642 6 Seal 1 659839 7 Tapered bearing 1 4300069 8 Tapered bearing 1 656647 9 Snap ring 1 656...

Page 53: ...ed roller bearing 1 4300125 5 Driveline 16 3 8 Lg 1 4500191 6 Bearing 2 661147 7 Tapered roller bearing 2 663234 8 Hex bolt 5 16 NC x 1 1 2 Lg Gr 5 PTD 2 0100021 9 Hex bolt 5 16 NC x 2 3 4 Lg Gr 5 PTD...

Page 54: ...5 FEAMALE DRIVELINE 4700044 REF QTY DESCRIPTION PART 1 1 Driveline female half ass y 4700044 2 1 Inner shield 658511 3 1 Nylon repair kit 661555 4 1 Yoke female shaft ass y 4700071 5 1 Journal cross 4...

Page 55: ...ailure This warranty should not be interpreted in such a way as to hold RADTECH responsible for injuries prejudices injuries to a person or for damages to property of any kind This warranty does not c...

Page 56: ...X 2 92 68 145 105 200 150 9 16 12NC 95 70 150 110 210 155 M14 X 1 5 99 73 155 115 215 160 9 16 18NF 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230 5 8 11NC 130 97 205 150 285 210 M16 X 1 5 155...

Page 57: ...that in the case of an elbow fitting the end is aligned to the desired position to connect the tube or hose Never unscrew a fitting to obtain the proper alignment STEP 6 If a leak is detected after ha...

Page 58: ...lared fitting it may be necessary to also place a wrench on the flared fitting wrench pad to prevent it from turning during assembly ALTERNATE ASSEMBLY METHOD STEP 1 Inspect for possible contamination...

Page 59: ...all components for damage or contamination STEP 2 Lubricate O ring and threads on fitting with the same hydraulic fluid used in the tractor STEP 3 Turn fitting into port until finger tight then torqu...

Page 60: ...Manufactured by Dalkotech Group RAD Technologies Inc 2835 Chemin de l A roport Thetford Mines Qu bec Canada G6G 5R7 T 1 418 338 4499 F 1 418 338 2522 info radtech ca radtech ca Printed in Canada...

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