Radical Sportscars SR5 Owner'S Manual Download Page 11

SR5

 

2007

 

Radical

 

Owners

 

Manual.docx

 

 

issue

 

1

 ‐ 

22/11/07

 

‐ 

11

 ‐

 

Issued:

 

21/09/06

 

STEERING

 

RACK

 

SET

 

UP

 

PROCEDURE

 

To

 

make

 

sure

 

your

 

steering

 

rack

 

is

 

set

 

correctly

 

and

 

running

 

freely

 

we

 

have

 

set

 

out

 

a

 

simple

 

set

 

up

 

procedure.

 

1.

 

Loosen

 

the

 

top

 

16mm

 

Allen

 

screw

 

and

 

lock

 

nut

 

completely.

 

2.

 

Loosen

 

the

 

four

 

6mm

 

Allen

 

screws

 

around

 

the

 

steering

 

input

 

shaft

 

and

 

rotate

 

the

 

knurled

 

ring

 

anticlockwise

 

to

 

loosen

 

the

 

steering

 

rack

 

shaft.

 

3.

 

The

 

steering

 

rack

 

shaft

 

should

 

now

 

be

 

free

 

to

 

rotate

 

in

 

the

 

rack

 

housing.

 

Turn

 

the

 

knurled

 

ring

 

clockwise

 

while

 

rotating

 

the

 

rack

 

in

 

the

 

housing

 

back

 

and

 

forth

 

until

 

all

 

the

 

movement

 

has

 

gone,

 

with

 

the

 

rack

 

correctly

 

adjusted

 

you

 

should

 

be

 

able

 

to

 

feel

 

a

 

tiny

 

amount

 

of

 

rotational

 

movement,

 

tighten

 

the

 

four

 

6mm

 

Allen

 

screws.

 

4.

 

Tighten

 

the

 

top

 

16mm

 

Allen

 

screw

 

until

 

just

 

tight

 

and

 

back

 

off

 

one

 

Allen

 

key

 

flat,

 

tighten

 

the

 

lock

 

nut.

 

5.

 

The

 

rack

 

in

 

now

 

set

 

correctly

 

and

 

should

 

move

 

freely

 

from

 

side

 

to

 

side

 

with

 

no

 

tight

 

spots.

 

RIDE

 

HEIGHT

 

The

 

ride

 

height

 

may

 

need

 

increasing

 

when

 

carrying

 

a

 

passenger.

 

CORNER

 

WEIGHTS

 

For

 

maximum

 

performance,

 

the

 

Radical

 

should

 

have

 

the

 

corner

 

weights

 

accurately

 

set

 

with

 

the

 

driver

 

in

 

situ.

  

The

 

procedure

 

is

 

as

 

follows:

‐ 

1.

 

Position

 

the

 

car

 

on

 

a

 

flat,

 

horizontal

 

surface.

 

2.

 

Equalise

 

all

 

tyre

 

pressures

 

to

 

hot

 

setting,

 

say

 

28

 

psi.

 

3.

 

Take

 

all

 

readings

 

with

 

driver

 

in

 

car,

 

or

 

equivalent

 

weight

 

in

 

the

 

seat.

 

4.

 

Remove

 

bolt

 

from

 

one

 

end

 

of

 

the

 

front

 

and

 

rear

 

Nik

Link,

 

and

 

adjust

 

shocks

 

to

 

full

 

soft.

 

5.

 

Set

 

ride

 

height

 

front

 

&

 

rear,

 

then

 

camber

 

front

 

&

 

rear

 

and

 

finally

 

toe

in

 

front

 

&

 

rear.

 

6.

 

Put

 

car

 

on

 

weight

 

scales,

 

and

 

set

 

corner

 

weights

 

by

 

adjusting

 

spring

 

platforms

*

.

  

It

 

is

 

usually

 

difficult

 

to

 

achieve

 

identical

 

settings

 

on

 

each

 

corner

 

to

 

within

 

10%.

  

Ensure

 

that

 

the

 

sum

 

of

 

the

 

diagonal

 

weights

 

are

 

as

 

near

 

as

 

possible.

 

*

 

When

 

using

 

pre

load,

 

adjustable

 

push

 

rods

 

are

 

used

 

to

 

set

 

ride

 

height

 

and

 

corner

 

weights

 

7.

 

Re

check

 

ride

 

height

 

and

 

splitter

 

height

 

with

 

the

 

body

 

on.

 

8.

 

Lock

 

spring

 

platforms.

 

9.

 

Refit

 

Nik

Links,

 

rear

 

anti

roll

 

bars,

 

reset

 

shocks,

 

remove

 

driver

 

or

 

similar

 

weight,

 

and

 

reduce

 

tyre

 

pressures.

 

10.

 

You

 

are

 

now

 

ready

 

to

 

“rock

 

&

 

roll”.

 

Summary of Contents for SR5

Page 1: ...SR5 Radical Sportscars SR5 Radical Owners Manual...

Page 2: ...ackday test day and racing miles This manual highlights many of the lessons and tips we have learned Do not start your car until you have read it Your Radical has been designed with one objective to g...

Page 3: ...L 8 DASHBOARD 9 REV INDICATOR 9 CENTRE LOCK HUB NUTS 9 AIR JACKS 9 GENERAL SETUP PROCEDURE FLAT PATCH 10 SUSPENSION GUIDE DRY SETUP 10 STEERING RACK SET UP PROCEDURE 11 RIDE HEIGHT 11 CORNER WEIGHTS 1...

Page 4: ...yellow light on the dash until the oil is warm When cold the oil can run at 100psi which may damage the oil cooler In the brake and clutch master cylinders use only high temperature racing brake flui...

Page 5: ...t because an amount of oil has drained back into the engine this returns to the tank when the engine is started 3 Crank engine to get oil pressure with ignition coils disconnected 4 Connect coils and...

Page 6: ...s important to log the number of hours the engine is run The engine should run for no more than 30 racing hours before being returned to the factory for a rebuild If the engine is stressed less i e tr...

Page 7: ...l or website www hewland com for changing gear ratios STANDARD SR5 GEAR RATIOS FOR CARS BUILT BEFORE 16 11 2007 Gear Part no Ratio 1 st CS 1608 12 35 2 917 2 nd FTR 15 33 HUB 2 200 3 rd FTR 17 31 STD...

Page 8: ...c pneumatic paddle actuated power shift system please refer to the manufacturers operating instructions BEDDING IN BRAKES The car comes fitted with carbon metallic brake pads To bed in the brakes and...

Page 9: ...revs to date last two digits not shown The maximum recorded revs display may be reset by the factory or by an approved Radical distributor CENTRE LOCK HUB NUTS Anodised RED for left hand side Anodise...

Page 10: ...TUP The car is set up at the factory but the final settings should be arrived at by testing for the particular driver s preference and the particular circuit Try to check the tyre temperatures for bal...

Page 11: ...ight spots RIDE HEIGHT The ride height may need increasing when carrying a passenger CORNER WEIGHTS For maximum performance the Radical should have the corner weights accurately set with the driver in...

Page 12: ...clutch and raises the engine speed before engaging the gear Smooth gear changes can be best achieved by using the heel and toe technique Only change down one gear at a time As with any dog engagement...

Page 13: ...SR5 DECAL DESIGN SHEET SR5 2007 Radical Owners Manual docx issue 1 22 11 07 13 Issued 21 09 06...

Page 14: ...SR5 2007 Radical Owners Manual docx issue 1 22 11 07 14 Issued 21 09 06 RACE TEST HISTORY Date Circuit Conditions Qual Posn Fastest Lap Time Result Time on Circuit...

Page 15: ...if the wing is used to push and particularly pull the car around in the pit lane garages and trucks It works perfectly to support the wing and the downforce generated in the direction intended and not...

Page 16: ...en damping rate is increased the car feels like it has got stronger springs 2 Increase step by step 5 clicks at the time the fine tuning by one click 3 Rain open 10 clicks from best dry setting LOW SP...

Page 17: ...sued 21 09 06 INTRAX DAMPERS SPRING CHART Part No Length mm Rate N mm Rate lbf in SP001 80 120 685 SP002 80 140 799 SP003 80 150 857 SP004 100 110 628 SP005 100 120 685 P006 100 130 742 SP007 100 140...

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