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c.  Mower maintenance 
 

Cutting system 

Before and after each mowing session, check that the blade, its attachment bolts and drive 
shaft are not damaged or excessively worn. Never try to straighten a bent blade. Replace 
a damaged, worn or bent blade as soon as possible. Use only genuine parts. Excessive 
vibration when mowing is a good indication of a problem with the cutting system. 
WARNING: Vibration from a bent or damaged blade can cause costly damage to the mower. 
Working  with  an  excessively  worn  blade  wastes  fuel  and  can  lead  to  injury  if  the  blade 
becomes detached from the machine. 

 
Sharpening the blade 

For best mowing results, have the edges sharpened and the blade balanced at least once 
a year by a specialist service dealer or agent. 
 

Removing the blade 

Wear  appropriate  protective  gloves  to  prevent  possible  injury  when  handling  the  blade. 
Disconnect the spark plug cap and tilt the mower on its side with air filter and carburettor 
side uppermost. 
Holding the blade firmly in one hand, use a spanner or socket to loosen the blade screw. 
 

Mounting the blade 

Wear  appropriate  protective  gloves  to  prevent  possible  injury  when  handling  the  blade. 
Disconnect the spark plug cap and tilt the mower on its side with air filter and carburettor 
side uppermost. 
Check that all components (the blade, key, blade holder, screws and washers).are present, 
clean and in good condition. 
Position the blade on its support with the cooling fins facing the engine. 
Check  the  correct  alignment  and  matching  of  pads  with  the  blade.  The  blade  must  be 
positioned precisely on its stand. 
Tighten  the screws connecting all of the components. Make a final  visual check that all 
parts  are  present  and  aligned  before  tightening  the  fixing  bolt  very  firmly  with  a  wrench 
while holding the blade firmly in one hand (NB wear suitable gloves). 
 

Spark plug 

Check  the  spark  plug  initially  after  the  first  five  hours  of  mower  use.  Thereafter, 
maintenance of the spark plug should take place every 25 hours. 
Remove the spark plug cap using a rotary motion and then remove the spark plug with the 
wrench provided. 
Clean off any carbon deposits using a copper brush and check the electrode gap with a 
feeler gauge. 
Replace and retighten the serviced spark plug and replace the cap. 
If the spark plug is worn or damaged, replace with a new spark plug of the same or suitable 
type for the engine. 

 
 

Air Filter 

An air filter in poor condition will reduce

 

the performance and life of the engine

 

while making 

it harder to start. Regular checks are therefore essential, especially

 

when using the mower 

in dusty conditions. Check and clean the air filter

 

every 25 hours of use or more often if

 

the 

engine is used in a dusty environment.

 

Remove the air box lid and carefully remove the foam filter

 

cartridge. Clean the cartridge in 

a small bowl of warm water containing a

 

few drops of washing up liquid until it is perfectly 

clean and free from all

 

traces of grease and dust. Rinse the filter cartridge in clean water 

and then

 

squeeze gently to remove most of the water. Let it air dry until it is

 

completely dry.

 

WARNING: Never clean the foam cartridge in petrol, white spirit or other solvents. These 
products will degrade the filter cartridge. 
Clean the cover and inside of the air box with a clean lint

free cloth. Apply a uniform layer 

of oil to the outside of the cartridge filter with a brush (you can use clean engine oil for this). 

Summary of Contents for RAC4640PL-1

Page 1: ...1 ORIGINAL INSTRUCTIONS GASOLINE LAWNMOWER RAC4640PL 1 Instruction manual WARNING Read and understand all instructions and instructions RACING 32 rue Aristide Bergès ZI 31270 Cugnaux France ...

Page 2: ...2 CONTENTS 1 SAFETY INSTRUCTIONS 3 2 YOUR PRODUCT 6 3 ASSEMBLY 8 4 FILLING FUEL TANK 10 5 USE 12 6 MAINTENANCE AND STORAGE 14 7 EC DECLARATION 17 ...

Page 3: ...r damaged Replace blades and blade assemblies that are not in good condition to maintain balance The blades must be balanced to ensure proper operation and to be able to work safely Operation Do not use the machine in a confined space or hazardous carbon monoxide emissions can be collected Mow only under daylight or under good artificial light Avoid using the equipment on greasy grass where possib...

Page 4: ...the engine before emptying the pick up bag or before changing the cutting height While the engine is running never put your hands or feet under the mower or under the grass ejection area Before mowing remove all foreign objects from the grass that can be propelled by the machine Keep children and pets at a safe distance while using the mower Never lift the mower when the engine starts Alcohol drug...

Page 5: ...el spillage accidents and injuries Residual risks Even if you use this product in compliance with all safety requirements the potential risks of injury and damage remain The following hazards may arise in the structure and design of this product There are adverse health consequences resulting from the emission of vibration if the product is used for long periods of time or not properly managed and...

Page 6: ...er the engine stops Hazardous products This machine uses petrol and oil Be very careful when filling operating and moving the mower Wear eye and hand when refilling the mower with fuel or oil Wear protective equipment Wear eye and hearing protection when using the tool Guarantee sound power level Bar actions stop and self propelling Do not hold the handle of the grass catcher when the blade is sti...

Page 7: ...k 13 Air filter box b Technical data Model RAC4640PL 1 Nominal power 2 4kW Displacement 135cm Max engine speed 2850 min Cutting width 460mm Volume of the collection bag 50l Weight 32kg Engine type DY1P64F Blade type DY0608 12 Fuel tank capacity 1 3l Oil tank capacity 0 6l Sound pressure level Lpa 85dB A K 3 0 dB A Guaranteed Sound Power Level Lwa 96dB A Sound power level Lwa 95dB A Vibration value...

Page 8: ...nd screw it with the 4 screws and nuts 2 on each side Combine the upper handle and the lower handle and put the screw Install then the hook on the screw and then fix the handle with the 2 wing nuts You can attach the cables with the clip supplied with the machine ...

Page 9: ... fit securely To remove the grass catcher remove the hooks from the bar and remove the tray c Setting of the cutting height According operation to be performed adjust the desired cutting height Grasp the lever pull it to the right and then lower it to decrease the cutting height or raise it to increase the cutting height ...

Page 10: ...o operate with alternative fuels The use of unapproved fuels will damage the engine parts and will void the engine warranty To protect the fuel system from scale formation add a fuel stabilizer to the fuel All fuels are not identical If startup or performance problems occur change supplier or fuel brand This engine is certified to run on gasoline Emission control for this engine is via the EM Engi...

Page 11: ...evel Check the oil level when the engine is off and horizontal Remove the plug dipstick from the oil tank and wipe it off Insert the oil tank plug dipstick into the tank neck as shown without screwing it in and then remove it to check the oil level If the oil level is near or below the lower limit of the dipstick remove the dipstick and fill the recommended oil reservoir up to the upper limit of t...

Page 12: ...neath the mower s chassis stop the engine and remove the spark plug s cap before cleaning the underside of the cutter deck Slide the throttle lever to and for several times to ensure that it is moving smoothly and correctly Start the mower in a clear level area Do not start the engine if the cutting blade is resting on rough and uncut grass as this may cause difficulties at start up For a cold sta...

Page 13: ...ning b Self propelling The mower can be self propelled when in use When the transmission is operated the rear wheels turn automatically Push and hold the traction bar forward Release this bar to stop this function c Stopping To stop the mower release the operator control lever The engine and the blade will stop turning automatically If there is a build up of grass beneath the chassis stop the engi...

Page 14: ... the mower Ideally run the engine outdoors until the fuel tank is empty Alternatively empty any remaining fuel using a fuel suction pump Dispose of discarded fuel safely and responsibly remembering that petrol vapours can cause explosion or fire Run the engine until any remaining fuel is consumed Allow the engine to cool Check the condition and cleanliness of the air cleaner Remove the spark plug ...

Page 15: ...cting all of the components Make a final visual check that all parts are present and aligned before tightening the fixing bolt very firmly with a wrench while holding the blade firmly in one hand NB wear suitable gloves Spark plug Check the spark plug initially after the first five hours of mower use Thereafter maintenance of the spark plug should take place every 25 hours Remove the spark plug ca...

Page 16: ...artridge filter with a brush you can use clean engine oil for this Replace the filter cartridge in its housing and then replace the lid of the air box ensuring that each component is in place and properly installed Adjusting the transmission cable In its transmission engaged position the mower s advance lever is pushed fully towards the handlebar An incorrectly adjusted transmission cable can caus...

Page 17: ...C Directive 2014 30 EU Other applicable guidelines Noise Directive 2000 14 EC Annex VI and 2005 88 EC Guaranteed Sound Power Level 96dB A Sound power level 95dB A Applicable harmonized standards EN ISO 5395 1 2013 EN ISO 5395 2 2013 EN ISO 14982 2009 Notified body Intertek Testing Certification Ltd Notified Body 0359 Davy Avenue Know hill Milton Keynes MK5 8NL Phone 44 0 1908 857777 Fax 44 0 1908 ...

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