Racine Railroad Products 910193 Operating Manual Download

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Racine Railroad Products

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1955 Norwood Court

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Mount Pleasant, WI 53403

Phone: (262) 637-9681

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Fax: (262) 637-9069

Email:

[email protected]

▪

www.racinerailroad.com

Hydraulic Impact Wrench [1” Drive]

910193

Operating Manual

Summary of Contents for 910193

Page 1: ...ailroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Hydraulic Impact Wrench 1 Drive 910193 Operatin...

Page 2: ...racinerailroad com www racinerailroad com 4 2021 Rev 2 1 Page ii Hydraulic Impact Wrench 1 Drive 910193 Record of Changes Rev No Date Description of Changes Rev 1 Initial release Rev 2 10 2019 Update...

Page 3: ...9 Installation 10 Hose Requirements 11 Hose Types 12 Hydraulic Hose Recommendation 12 Hydraulic Fluid Recommendation 13 Tool Connecting Procedures 13 Disconnecting Hoses 14 Section 3 Tool Operation 1...

Page 4: ...910193 Hydraulic Impact Wrench Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 4 2021 Rev 2 1 Page iv This page was intentionally left blank...

Page 5: ...ble with no formed metal fabricated parts Warranty Terms and Conditions Warranty Period Each new machine and new parts of our manufacture are warranted against defects in material and workmanship for...

Page 6: ...Part Number and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper...

Page 7: ...rs belts hoses and operating components are in good working order and that all controls are in the appropriate position before starting the engine Always make sure that all safety equipment installed...

Page 8: ...imum Flow 8 gpm 30 1pm System Type Open Center HTMA Type II or Ill Porting 8 SAE O Ring Output Speed free spin 2000 rpm at 5 gpm 19 1pm Input Speed 1200 Impacts per Minute Connect Size and Type 3 8 in...

Page 9: ...and the mating surface Heavy Loose or Multiple Adapters Heavy loose or multiple adapters between the wrench and socket can dissipate the intensity of the impact to the bolt head or nut Amount of Impac...

Page 10: ...eign objects fingers or other extremities into moving mechanism Failure to follow these instructions may lead to severe personal injury or tool damage Check Power Source 1 Using a calibrated ow meter...

Page 11: ...ings are connected to the supply and return ports the pressure required to push the fluid through the system and back to the tank will be higher This will reduce tool power Important Oil should always...

Page 12: ...d of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover The rated working pressure of the hydraulic hose mus...

Page 13: ...e off position before starting the engine Make sure all hoses are connected for correct flow direction to and from the tool being used When routing hose in the work area position them where personnel...

Page 14: ...the body causing injury or death Do not pull on hoses to drag the power unit or tool Note When possible connect the free ends of uncoupled hoses to prevent build up in the hoses The sun can also incr...

Page 15: ...perform a daily inspection of the power tool 2 This impact wrench may be operated from either side of the rail Remove ballast that may hinder the proper placing of the Hydraulic Impact Wrench verses t...

Page 16: ...environment The most important maintenance practice is to keep the hydraulic uid clean at all times Contaminated hydraulic uid causes rapid wear and or failure of internal parts Never disassemble the...

Page 17: ...es 39 if they were not removed with the impact mechanism 5 Turn the hammer case anvil up The impact mechanism components will drop into your hand 6 Remove the two hammer pins 51 from the hammer frame...

Page 18: ...emove the relief adjustment screw Be sure to count the number of turns required to remove it so it can be replaced in the same position Motor Cleaning and Inspection Cleaning Clean all parts with a de...

Page 19: ...e handle assembly 6 Remove the trigger 28 7 Unscrew the spool cap 3 and remove the headed push pin 5 8 Remove the O rings 2 and wiper 1 9 Slide the valve spool 6 relief seat 7 relief poppet 8 sprint r...

Page 20: ...tor housing 11 Lubricate and install the large O ring 16 in the groove of the motor housing 12 Carefully slide the valve housing over the main shaft until it seats securely against the motor housing 1...

Page 21: ...circuit that will be used to power the wrench The hydraulic circuit and wrench should be at operating temperature Do not exceed the maximum ow 10 gpm or pressure 2000 psi for the wrench 2 Attach a hyd...

Page 22: ...or Impact Incorrect hydraulic flow Check that the hydraulic power source is producing 7 12 gpm 20 45 lpm at 1500 2000 psi I 05 140 bar Worn impact mechanism Repair or replace the impact mechanism See...

Page 23: ...justing screw is in too far Adjust correctly Grease leaks at anvil busing wrench warm Hard duty cycle and heat forces grease out Normal unless greasing instructions in Service Instructions are not fol...

Page 24: ...Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field serv...

Page 25: ...910193 Hydraulic Impact Wrench Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 2 Page 25 of 30 Impact Wrench Assembly Service Parts...

Page 26: ...910193 Hydraulic Impact Wrench Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 2 Page 26 of 30 Impact Wrench Assembly...

Page 27: ...910193 Hydraulic Impact Wrench Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 2 Page 27 of 30...

Page 28: ...910193 Hydraulic Impact Wrench Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 2 Page 28 of 30 Parts List...

Page 29: ...910193 Hydraulic Impact Wrench Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 2 Page 29 of 30 Handle Assembly...

Page 30: ...910193 Hydraulic Impact Wrench Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 2 Page 30 of 30...

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