R.V.R. Elettronica TX10000U-KLC User'S & Technical Manual Download Page 127

Page: 127 / 248

TX20000U-KLC

121

Rev. 2.0 14/05/2015

User & Technical Manual

RST

BDM

Bus 485

RS485

PWM 7.25KHZ

DEAD_OUT

SUPPLY-OK DRIVER

WARN

test-mode

RST

BKGD

MOSI1

PWM_VOUT

INH_P

INH_PFC_P

INH_OUT

VGOOD

CS_OUT

NTC_M

NTC_D

CC_IN

INH_PFC_P

WDG

RXD

TXD

TR+

TR-

INH

ALR

CC_IN

5V-REF

DAC_VOUT

TXD

RXD

SS1

RST_W

RST

BKGD

RST_W

SCLK1

MOSI1

MISO1

SS1

MISO1

SCLK1

WDG

ALR_OUT

PFC_DRT_P

ALR_OUT

STBY_INP

PWM_ILM

NTC_T

PWM_FAN

DAC_FAN

TR+

TR-

IRQ

DAC_ILM

STBY_INP

STBY_IN

PFC_DRT_P

RIS_2

BYPASS

RIS_2

RIS_3

SS1

RIS_4

INH_P

PWM_VOUT

PWM_ILM

STBY

INH_PFC

WARN

RIS_4

BYPASS

VSENSE

INH_OUT

RIS_3

PFC_DRT

V_ADJ

ALR

VSENSE

VGOOD

CS_OUT

NTC_M

NTC_D

DAC_VOUT

CC_IN

INH

TR+

TR-

+13V

5V-REF

DAC_FAN

+13V

DAC_ILM

STBY_IN

STBY

WARN

INH_PFC

PFC_DRT

V_ADJ

+5V

5V-REF

+5V

5V-REF

+13V

+5V

5V-REF

+5V

+13V

+5V

5V-REF

+5V

5V-REF

+13V

+5V

+13V

+5V

Title

Size

Document Number

Rev

Date:

Sheet

PSL4280.DSN

DIGITAL CONTROLLER

Thursday, June 27, 2013

Title

Size

Document Number

Rev

Date:

Sheet

PSL4280.DSN

DIGITAL CONTROLLER

Thursday, June 27, 2013

Title

Size

Document Number

Rev

Date:

Sheet

PSL4280.DSN

DIGITAL CONTROLLER

Thursday, June 27, 2013

R95

1K SMD

R134

10K SMD

C70 27pF SMD

C58

.1uF SMD

C71

1KpF SMD

C73

.1uF SMD

STRIP 5

TC1232COA

VCC

GND

RST*

PB*

TCL

RST

C67

.1uF SMD

C80

1KpF SMD

R110

2K2 SMD

R104

10K SMD

BCR135

U10B

LM258 SO8

R138

56K SMD

R147

9K53 SMD

R84

10K SMD

U7A

CD40106 SOIC

R129

NTC-10K SMD

U18A

LM258 SO8

BCR135

R101

120K SMD

R125

2K2 SMD

D36

LL4148

U19

MC9S08AC16CFGE 44- LQFP

PTC4

IRQ/TPMCLK

RESET

PTF0/TPM1CH2

PTF1/TPM1CH3

PTF4/TPM2CH0

PTF5/TPM2CH1

PTE0/TxD1

PTE1/RxD1

PTE2/TPM1CH0

PTE3/TPM1CH1

PTE4/SS1

PTE5/MISO1

PTE6/MOSI1

PTE7/SPSCK1

VSS

VDD

PTG0/KBIP0

PTG1/KBIP1

PTG2/KBIP2

PTA0

PTA1

PTB0/TPM3CH0/AD1P0

PTB1/TPM3CH1/AD1P1

PTB2/AD1P2

PTB3/AD1P3

PTD0/AD1P8

PTD1/AD1P9

VDDAD

VSSAD

PTD2/KBIP5/AD1P10

PTD3/KBIP6/AD1P11

PTG3/KBIP3

VREF

BKGD/MS

PTG5/XTAL

PTG6/EXTAL

VSS

PTC0/SCL1

PTC1/SDA1

PTC2/MCLK

PTC3/TxD2

PTC5/RxD2

U7F

CD40106 SOIC

R108
820R SMD

U18B

LM258 SO8

D16

R88

10K SMD

R81

100R SMD

C121

.1uF SMD

C75

.1uF SMD

C66 27pF SMD

C123

1KpF SMD

BCR135

PD2

LUNENO

D20

LL4148

R128

1K5 SMD

R168

D33

LL4148

R131

10K SMD

C63

.1uF SMD

C72

.1uF SMD

DZ2

5V1-0.5W SMD

C76

.1uF SMD

D35

LL4148

C62

10KpF SMD

R148

4K7 SMD

R96

10K SMD

R164

10K SMD

U10A

LM258 SO8

C59

10uF SMD

R152

10K SMD

R94

2K2 SMD

DZ1

5V1-0.5W SMD

R99

56K SMD

R170

120K SMD

U11D

CD4066 SOIC

Vcc

Gnd

R106

10R SMD

R87

1K SMD

R105

2K2 SMD

C69

.1uF SMD

DZ3

LM4040-5V-1%

R159

10K SMD

U17

25LC640-I/SN

SCK

HLD

VCC

GND

R158

10K SMD

C112

.1uF SMD

C65

.1uF SMD

U11B

CD4066 SOIC

Vcc

Gnd

C109

CP .47uF

R130

120K SMD

R155

10K SMD

C124

1KpF SMD

U13

7805 D2PACK

VIN

OUT

TAB

GND

D32

LL4148

R91

10K SMD

BCR135

R137

1K SMD

JP5

STRIP 2

U11C

CD4066 SOIC

Vcc

Gnd

C79

.1uF SMD

DL3
ROSSO 0805

R107

10R SMD

R132

120K SMD

BCR135

R150

10R SMD

U7E

CD40106 SOIC

R141

2K2 SMD

DZ5

5V1-1W SMD

R89

56K SMD

U11A

CD4066 SOIC

Vcc

Gnd

C105

.1uF SMD

R92

10K SMD

BCR135

QA461-14.7456MHz

C77

.1uF SMD

JP16

STRIP 3

R98

56K SMD

D15

LL4148

C83

1UF SMD 1

U7B

CD40106 SOIC

R153

10K SMD

R171

2K2 SMD

C61

1uF SMD

R86

10K SMD

C108

.1uF SMD

R85

10K SMD

DZ4

5V1-1W SMD

JP19

STRIP 2

R93

10K SMD

C103

.1uF SMD

D17

DL4

ROSSO 0805

R82

10K SMD

STRIP 6

R176

56K SMD

R83

6K65 SMD

C117

10uF SMD

R100

10K SMD

C78

CP .47uF

C82

1uF SMD

R102

10K SMD

U7C

CD40106 SOIC

C64

.1uF SMD

C81

10uF SMD

C106

1uF SMD

U7D

CD40106 SOIC

U14

DS96176CN

GND

VCC

R109

10K SMD

C68

.1uF SMD

JP20

STRIP 2

C116

.1uF SMD

C74

.1uF SMD

R90

10M SMD

R163

10K SMD

R169

2K2 SMD

JP18

STRIP 2

Summary of Contents for TX10000U-KLC

Page 1: ...TX20000U KLC User Technical Manual Rev 2 0 ...

Page 2: ...table to those supported by the product The product is used in operative conditions different from the normal working conditions for which the product was designed temperature humidity supply voltage Any modification on parts of the product without any prior authorization from R V R Elettronica S p A Limitations for the use of the product in the EEC member countries This product is a radio transmi...

Page 3: ...aste electrical or electro nic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center CAUTION Do discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center ...

Page 4: ...tus menù Select menù Control unit menù Cooling menù R F combiner menù R F units menù Alarms menù Service menù Settings menù Exciters menù Info menù Release menù Modem menù Buttons selector switches and LEDs Phase ADJ Alarms Timing timer CCU Rear panel Wiring diagrams CCU CCUboard SLCCUPJ5KM2 CCU motherboard SLCCU1PJ5KM2 Settings Main interface card SL127IN1002 Foldback voltage calibration Calibrat...

Page 5: ...Prot F foldback calibration Addon board SL154IN2001 Low power driver board SLDR0066R02V01C PFC KPFC4280 LC PFC settings Power supply KPFCPSL4280 LC Surge Protection Board SL046SR1002 PS RF interface board SLINPSP2K07 Board settings Leds board SL154LD1001 Pass throught board SLFILPSPJ2K1 CPU board CPUPJ2KMC Set module address Bias board SLMTPRTPJ4K1 Adjustments 8 way splitter SLIN0388R01V01 Bias di...

Page 6: ...Big Dummy Load EDL5000 FMLC Vertical hydraulics Carriage pumps CARPOMP04 External unit GSM Telemetry Installing and configuring the PC software Dial up via PC Dial up via mobile Alarms Derating of the systems Installation Transmitterconnection Datasheet coolant First start in power Ordinary maintenance 10 3 10 4 10 5 10 6 10 7 10 7 1 10 8 10 9 10 10 10 11 10 12 10 13 10 14 10 15 10 16 10 16 1 10 1...

Page 7: ... of this piece of equipment involve risks both for the per sonnel performing them and for the device itself that shall be used only by trained personnel R V R Elettronica S p A doesn t assume responsibility for injury or damage resulting from im proper procedures or practices by untrained unqualified personnel in the handling of this unit Please observe all local codes and fire protection standard...

Page 8: ...ibutor where you purchased the unit Describe the problem and so that a possible easy solution can be detected Dealers and Distributors are supplied with all the information about problems that may oc cur and usually they can repair the unit quicker than what the manufacturer could do Very often installing errors are discovered by dealers If your dealer cannot help you contact R V R Elettronica and...

Page 9: ... and warranty parts may be ordered from the following address Be sure to inclu de the equipment model and serial number as well as part description and part number R V R Elettronica SpA Via del Fonditore 2 2c 40138 BOLOGNA ITALY Tel 39 051 6010506 email info rvr it Web www rvr it ...

Page 10: ...t mouth if necessary and observe for breathing if not breathing begin artificial breathing Figure 3 2 tilt head pinch nostrils make airtight seal four quick full breaths Remember mouth to mouth resuscitation must be commenced as soon as possible Check carotid pulse Fig 3 3 if pulse is absent begin artificial circulation Fig 3 4 depressing sternum Fig 3 5 In case of only one rescuer 15 compressions...

Page 11: ...them elevated If medical help will not be available within an hour and the victim is conscious and not vomiting give him a weak solution of salt and soda 1 level teaspoonful of salt and 1 2 level teaspoonful of baking soda to each quart of water neither hot or cold Allow victim to sip slowly about 4 ounces half a glass over a period of 15 minutes Discontinue fluid if vomiting occurs DO NOT give al...

Page 12: ...r the cooling it uses of the coolant rather than forced air This chap ter briefly describes the machine s main features 4 1 Composition The TX20000U KLC transmitter is made up of modules inserted in a 19 rack The main appa ratuses are 4 RF amplifier modules at 5 kW nominal 1 Control unit called Common control unit CCU 3 Hybrid coupler 3dB 3 Dummy load 1 Cart pumps 1 External unit radiator In confi...

Page 13: ...ELETTRONICA Rev 2 0 14 05 2015 7 User Technical Manual TX20000U KLC EXTERNAL UNIT ...

Page 14: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 8 ...

Page 15: ...ternal unit 62 Kg empty 74 Kg with coolant The transmitter it comes supplied with 2 Flexible hydraulic tubes from 1 of length 6 meters for the connection of transmitter and external unit except various demand for the customer 2 Cables electrical workers of the same length of those hydraulic engineers for the sup ply and signals of alarm of the external unit 42 liters of coolant in order to fill up...

Page 16: ...chnical Manual Rev 2 0 14 05 2015 10 5 Common control unit CCU The operator controls and checks the status of the TX20000U KLC by means of the common contro unit CCU Three control groups are present on this unit LCD and scroll buttons ...

Page 17: ...e ESC Click this button to exit from a menu or to cancel the modification of a value Click this button to scroll inside a menu to the right or down or to reduce the value of a parameter being modified Click this button to scroll inside a menu to the left or up or to increase the value of a parameter being modified Trimmer for the regulation of the contrast of display the LCD When the operator is n...

Page 18: ...r N 1 from the top Hours Timer counting the hours of operation of the transmitter For exam ple this indication is useful in order to define when a maintenance operation can be made By pressing the Esc key as indicated on the last line you can shift to the exchange screen from which you can have access to the Select menù Figure 5 3 This menu includes only indications therefore the user cannot inser...

Page 19: ...of the parameters i e Power levels Exciters Parameters of the exciters i e output power on air exciter Info Information concerning the configuration of the TX20000U KLC Release Information concerning the hardware and software versions of the modules composing the unit Modem Settings related to the optional telemetry system To return to the predefined menu press key ESC many times 5 1 3 Control Uni...

Page 20: ...he machine Safety Status of the safety arrest button On indicates the functioning is enabled Alr means the unit was arrested through the button Mains Status of the main voltage supply Ok indicates the presence of all phases and that their sequence is corrected Alr means that it must verify the presence of all phases their sequence or the fuse of one or more phases to protection of the threephase c...

Page 21: ...lt on pump pressure and then an interruption of the cooling flow after 10 se conds is recorded by the machine which starts the operations of exchange pumps Note the delay of 10 seconds is necessary to prevent the record of false positives as a momentary pressure drop due to air bubbles in the cooling system The machine will continue to exchange the pumps every two minutes until the situation that ...

Page 22: ... of the measured forward and reflected power Main Exc Output power of the exciter currently on air the one connected to the input of the RF modules Stby Exc Output power of the exciter currently on the internal dummy load Blower Kdj Status of the output for kdj fan dummy load Blower C Status of the output for extraction air fan PWG1 Fwd P Status of the output PWG1 See the Settings Menu PWG2 Fwd P ...

Page 23: ...ed in each module Bias V Polarization voltage of the mosfet Temp Module temperature Driver I Measurement of the current absorbed by the preamplifier stage Eff Efficiency of the amplifier module Temp Input Temperature alarm Fuse Status of the fuses of the RF module MOS N 1 8 Measurement of the current absorbed by the MOS N amplifier module each RF module contains 8 MOS modules RF Enb Enabled of pow...

Page 24: ... 5 9 5 1 8 Service menù This menu is normally used during the maintenance operations When this screen is visualized the Control Unit checks the status of the modules of the unit more frequently in order to have a visualization of the different parameters as fast as possible When this menu is entered all the secondary functions are interrupted therefore a possible alarm may not be visualized and re...

Page 25: ...is pressed except in case of dysfunction PWG1 Level Limit at which the Power Good PWG1 is launched This level is expressed as a percentage of the full scale to which PWG1 is connected indicated in the column Assign PWG2 See PWG1 PWG3 See PWG1 PWG4 See PWG1 Exc wait time Delay before assuming the on air exciter is faulty Talk Address Address of the unit in the RS485 network Time Visualization and s...

Page 26: ... air exciter When positioning the cursor on this line with the arrow buttons and by pressing Enter it is possible to operate the switching between the on air exciter and the exciter on dummy load Exct 1 Status of the exciter 1 By positioning the cursor on this line with the arrow buttons and by pressing Enter it is possible to switch on and off the exciter Exct 2 Same as Exct 1 for the second exci...

Page 27: ...iguration of the transmitter as a N 1 system External Checking of the external Fwd Rfl Unbal values Enabled or Disabled Reset Safety Reboot the machine after the intervention of the SAFETY alarm It must always be Auto Figure 5 13 5 1 12 Release menù This menu show the address the kind of configuration the software version and the hardware version of all the microprocessor boards of the transmitter...

Page 28: ...ication of the address of the transmitter usually 1 In the case of multiple transmitters in N 1 configuration will be given numbers in ascending order one for each transmitter Name Mnemonic name of the station like place or frequency S C N Service center number of your mobile operator Info Name of service provider Dial Normally ATDT Phone Phone numbers that will receive the alert messages Level GS...

Page 29: ...he case of automatic mode exciters are lit but blocked by interlock The stand by is used to test the exci ters in fact in manual modality the operator could arrange them in base to the own requirements coming from an On in manual modality the system does not touch the interlock Stand by status is signalled from a LED In manual and in stand by the inhibit of the device doesn t in tervene on the int...

Page 30: ...et by the ope rator using the menus see 5 1 9 EXCITER CHANGEOVER Use this button to set the changeover system in manual or automatic mode The signaling LED turns on when the ma nual mode is selected On performing a changeover the exci ter connected to the amplifier is deviated toward the internal dummy load and vice versa The operator must use the exci ters menu to perform the changeover in manual...

Page 31: ...egrees clockwise Pull out the screwdriver and check the value of the power Unbalanced in the service menu note the contact of the screwdriver with the circuit LC to bring information out of the norm so the readings must be examined in private screwdriver excerpt 2 If you obtained a decrease in the value of unbalanced power go to the second capacitor at the 2 nd hole and also rotate 180 degrees clo...

Page 32: ... nd hole and also rotate 180 degrees clockwise go to step 3 2a If you obtained a increased rather than decreased power unbalanced to rotate the cap 5 hole counter clockwise 360 degrees 180 to return it to its starting position to 180 to correct the phase go to second capacitor at the 6 hole and also rotate 180 in a counter clockwise go to step 3 3 If the steps set out in paragraph 1 and 2 are not ...

Page 33: ...ELETTRONICA Rev 2 0 14 05 2015 27 User Technical Manual TX20000U KLC 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 Example of rotation ...

Page 34: ...the equipment and requires the intervetion of an operator for the restart E Error event that doesn t cause the interruption of the supply of power but can reduce the functions of the equipment e g cannot be done the changeover fun ction of the exciters The possible event types are listed in the table below Code Meaning Control Unit E Intl external interlock A Intl ausiliary interlock Audio 1 audio...

Page 35: ...Rfl reflected power alarm module In alarm input power module Tmp high temperature alarm Drv I driver current above its limit Mos 1 I high current alarm mos1 Mos 2 I high current alarm mos2 Mos 3 I high current alarm mos3 Mos 4 I high current alarm mos4 Mos 5 I high current alarm mos5 Mos 6 I high current alarm mos6 Mos 7 I high current alarm mos7 Mos 8 I high current alarm mos8 Eff efficiency too ...

Page 36: ... every 24 hours CPU RF combiner Timer output unbalanced 1 min Is the time it is expected before sending a request for power reduction derating after pas sing to the lower level of the unbalanced power Timer output high limit unbalanced 10 sec Is the time it takes to wait before the system goes into protection for excess power unba lanced high limit exceeded CCU Time out display 15 min Is the time ...

Page 37: ... 3 VDE power PTX 1 and the fuse 10A 4 Connectors various control and acquisition see cap 6 4 5 BNC for RF testing 6 VDE power CCU and the fuse 4A 7 RF output module 2 8 Connector inhibition functions see cap 6 3 1 9 RF output module 1 10 Sensor input signals 11 Input RF exciter 2 12 Input RF exciter 1 13 Input signals liquid levels 1 2 3 4 13 1 12 11 10 9 8 7 6 5 ...

Page 38: ...ace card SL127IN1002 CPU board management readings alarms menu R F Combiner CPUPJ2KMC CPU board management readings alarms menu Cooling CPUPJ2KMC External Con interface card SL127IN2001 Interface exciters RF Switch SL127IN3001 Exciters RF Switch SL127SW1002 Splitter board SLSPLTHC3 01 Phase shifter SLPHSHHC3 02 1 2 3 4 4a 5 6 7 8 9 1 2 3 4 5 7 6 8 9 4a ...

Page 39: ...TX20000U KLC 33 Rev 2 0 14 05 2015 User Technical Manual 6 1 CCU board SLCCUPJ5KM2 ...

Page 40: ... 7 74LS273 3 4 7 8 13 14 17 18 11 1 2 5 6 9 12 15 16 19 20 10 D 1 D2 D3 D4 D5 D6 D7 D8 C L K C L R Q 1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 V C C G N D Q3 BC237 1 2 3 R228 10K R1 330K C99 CM22pF 1 2 R 5 X22R C14 C M 1uF 1 2 U2E 40106 11 10 C29 C M 1uF 1 2 JP7 JUMPER 2 1 2 R26 10K U 9 74LS273 3 4 7 8 13 14 17 18 11 1 2 5 6 9 12 15 16 19 20 10 D 1 D2 D3 D4 D5 D6 D7 D8 C L K C L R Q 1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 V C C G N ...

Page 41: ...104 47K R79 1K5 R93 2K2 U10A TLP521 4 1 2 16 15 R69 47K R58 1K5 U15A TLP521 4 1 2 16 15 U 1 7C 40106 5 6 R119 1K5 R77 2K2 C32 C M 1uF 1 2 U13A 40106 1 2 14 7 S9 B3F 1 3 2 4 R42 2K2 DL4 L E D D3 C55 C M 1uF 1 2 R74 47K J2 CON26AP 1 3 5 7 9 11 13 2 4 6 8 10 12 14 15 17 19 21 23 25 16 18 20 22 24 26 R88 10k R87 10K R41 1K5 C49 C M 1uF 1 2 R67 47K R65 2K2 D 5 BAV99B 1 3 2 K4 TQ2 3 2 4 8 9 7 1 10 R56 1...

Page 42: ...B V C C G N D DZ5 12V 1W DZ8 5V1 1W C76 CM10KpF 1 2 U25 TLV5626 3 1 2 6 4 7 8 5 C S DI S C L K R E F O U T A OUTB V C C G N D R222 1K5 R125 100R C70 1 25 R134 10K5 R137 10K C63 C M 1uF 1 2 R195 10K D19 BAV99B 1 3 2 R182 22R U37 G ULN2004A 7 10 U 3 0C ULN2004A 3 14 U 2 6D ULN2004A 4 13 C88 C M 1uF 1 2 U34 74HC157 2 3 5 6 11 10 14 13 1 15 4 7 9 12 16 8 1 A 1B 2A 2B 3A 3B 4A 4B A B G 1Y 2Y 3Y 4Y V C ...

Page 43: ...4 R51 R87 R88 R89 R101 R103 R106 R124 R137 R149 R159 R172 R173 R181 R184 R185 R187 R194 R195 R203 R226 R227 R228 R229 R230 R231 R232 R234 R238 R242 R243 R245 34 27 R3 R35 R38 R42 R45 R50 2K2 R52 R54 R60 R61 R65 R66 R71 R73 R77 R80 R84 R90 R93 R98 R102 R107 R110 R114 R117 R120 R122 35 1 R4 87W 20K 36 1 R5 X22R 37 33 R11 R12 R36 R39 R44 R47 47K R55 R57 R62 R63 R67 R69 R74 R76 R78 R82 R85 R91 R95 R99...

Page 44: ...TX20000U KLC 38 Rev 2 0 14 05 2015 User Technical Manual 6 2 CCU motherboard SLCCU1PJ5KM2 ...

Page 45: ... f F42 DSS306 1 3 2 f F45 DSS306 1 3 2 f F6 DSS306 1 3 2 K2 ZFH 12V H1 13 11 9 4 6 8 1 16 f F49 DSS306 1 3 2 C N 1 FLAT16 1 3 5 7 9 11 13 15 2 4 6 8 10 12 14 16 f F66 DSS306 1 3 2 f F15 DSS306 1 3 2 P6 DB15 FEMM 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 R 9 220R C 8 CM4K7pF 1 2 C 5 CM4K7pF 1 2 f F40 DSS306 1 3 2 R13 10R C13 1000 35 f F3 DSS306 1 3 2 f F26 DSS306 1 3 2 f F11 DSS306 1 3 2 P1 DB25 FEM 13 2...

Page 46: ...5 F6 F7 F8 DSS306 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 F39 F40 F41 F42 F43 F44 F45 F46 F47 F48 F49 F50 F51 F52 F53 F54 F55 F56 F57 F58 F59 F61 F62 F63 F64 F65 F66 F67 F68 F69 F70 F71 F72 F73 F74 F75 F76 17 2 F60 F77 BL02 18 4 JP1 JP2 JP3 JP4 JUMPER3 19 1 JP5 KBW6 20 2 J1 J3 CON26AP 21 1 J2 CON34A 22 5 K1 K2 K3 K4 K5 ...

Page 47: ...ettaggi ed indicatori JP8 Posizione relativa dei jumper della scheda pannello Panel card Leaving the jumpers as shown in the figure the audio alarm is active that is when the audio is no longer present at the exciter at the time of on air the system automatically switches on the other exciter Removing the jumpers the audio alarm is disabled We must also di sable the control ExPwr on the related mo...

Page 48: ...TX20000U KLC 42 Rev 2 0 14 05 2015 User Technical Manual 6 3 Main interface card SL127IN1002 Fan power 18v 18v 0v Telemetry power 18v 18v 0v Board power Input measures exciter ...

Page 49: ...TX20000U KLC 43 Rev 2 0 14 05 2015 User Technical Manual ...

Page 50: ...TX20000U KLC 44 Rev 2 0 14 05 2015 User Technical Manual ...

Page 51: ...TX20000U KLC 45 Rev 2 0 14 05 2015 User Technical Manual ...

Page 52: ...TX20000U KLC 46 Rev 2 0 14 05 2015 User Technical Manual ...

Page 53: ...TX20000U KLC 47 Rev 2 0 14 05 2015 User Technical Manual ...

Page 54: ...TX20000U KLC 48 Rev 2 0 14 05 2015 User Technical Manual ...

Page 55: ...6 JP7 JP8 STF08S Strip femmina 8 pin 29 2 JP9 JP18 CN26PD Connettore 26 poli Flat cs 30 2 JP11 JP15 CN10PD Connettore 10 poli Flat cs 31 1 JP12 NC Connettore 4 poli Mascon 32 1 JP13 NC Conn M C S Dritto 16P alette 33 2 JP14 JP17 STF26D Strip femmina 13 13 pin 34 1 JP16 NC Connettore 10 poli Flat cs 35 1 JP19 CN40PDA Conn M C S Dritto 40P alette 36 2 JP20 JP21 CN04PS Connettore 4 poli Mascon 37 15 ...

Page 56: ... trimmer adjust the voltage to 4 3 volts Note The CCU should be in a position OFF CATHODE GROUND 6 3 1 Foldback voltage calibration If you wish to disable this check must make a bridge in the back of the CCU on the green terminal indicated in the figure between pins 2 and 5 6 3 2 Calibration reading power Trimmer Function RV1 FWD Power Output RV2 RFL Power Output RV3 PTX Power Antenna menù combine...

Page 57: ...V12 Unbalanced power LOAD 1 RV13 Unbalanced power LOAD 2 only for transmitter TX15000U KLC TX20000U KLC RV14 Unbalanced power LOAD 3 only for transmitter TX15000U KLC RV22 Unbalanced power BIG LOAD only for transmitter TX20000U KLC 6 3 3 Main card connections PANEL TRANSFORMER ...

Page 58: ...1 Mains Safe Probe Pin Function 1 GND 2 12 Vcc 3 GND 4 Thermostat 35 5 Thermostat 50 6 Flux control 7 Thermal rack 8 Safety 9 Pressure switch 10 Mains Liquid Level Pin Function 1 GND 2 12 Vcc 3 Liquid Low 4 Liquid Min Spare CNT_OC Pin Function 1 GND 2 12 Vcc 3 4 5 Foldback inhibit 6 7 8 EXTERNAL VIEW ...

Page 59: ...TX20000U KLC 53 Rev 2 0 14 05 2015 User Technical Manual INSIDE VIEW ...

Page 60: ...nal Con interface card SL127IN2001 1 0 Combiner CCU 127 Mauro Ucelli 3 1 A3 Monday March 23 2009 Nome Progetto Autore Codice Progetto Nome PC in Rete File Cartella Data Revisione Codice Nome Parte Autorizzazione Pagina Size di External Con interface card SL127IN2001 1 0 Combiner CCU 127 Mauro Ucelli 3 1 A3 Monday March 23 2009 Nome Progetto Autore Codice Progetto Nome PC in Rete File Cartella Data...

Page 61: ...C in Rete File Cartella Data Revisione Codice Nome Parte Autorizzazione Pagina Size di External Con interface card SL127IN2001 1 0 Combiner CCU 127 Mauro Ucelli 3 2 A3 Monday March 23 2009 To First Group of 5 Absorbers Res To Second Group of 5 Absorbers Res To RF Combiner Output Power To Big Absorber Res To Liquid Level Probes To Spare Temp Measures SPAREs I O C105 1nF C105 1nF C69 1nF C69 1nF C60...

Page 62: ...nF C192 1nF C152 1nF C152 1nF C130 100pF C130 100pF C196 1nF C196 1nF 1 2 3 JP8 JSM03 JP8 JSM03 C195 1nF C195 1nF C156 1nF C156 1nF C148 1nF C148 1nF C191 1nF C191 1nF C158 1nF C158 1nF 1 2 3 JP9 JSM03 JP9 JSM03 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 CN13 DB15MSD CN13 DB15MSD C134 100pF C134 100pF C181 100pF C181 100pF C194 1nF C194 1nF C188 1nF C188 1nF C165 1nF C165 1nF C9 1nF C9 1nF C146 1nF C146 ...

Page 63: ...C74 C75 C76 C77 C78 C79 C80 C81 C82 C83 C84 C85 C86 C87 C88 C89 C90 C91 C92 C93 C94 C95 C96 C97 C98 C99 C100 C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120 C121 C122 C123 C124 C125 C126 C131 C137 C138 C139 C140 C141 C142 C143 C144 C145 C146 C147 C148 C149 C150 C151 C152 C153 C154 C155 C156 C157 C158 C159 C160 C161 C162 C163 C164 C165 C166 C167 C...

Page 64: ...2 STF02S 1 2 CS1 CSIN0288R1 CS1 CSIN0288R1 C8 4n7 C8 4n7 1 2 C6 4n7 C6 4n7 1 2 FID1 FID FID1 FID JP4 NC JP4 NC 1 2 C2 NC C2 NC 1 2 C1 NC C1 NC 1 2 FID2 FID FID2 FID FIX2 FIX35 FIX2 FIX35 C10 NC C10 NC 1 2 C7 NC C7 NC 1 2 C5 NC C5 NC 1 2 FID3 FID FID3 FID JP6 STF02S JP6 STF02S 1 2 C3 NC C3 NC 1 2 FID4 FID FID4 FID C9 4n7 C9 4n7 1 2 FIX1 FIX35 FIX1 FIX35 Interface Exciters RF Switch SL127IN3001 Revi...

Page 65: ...B4B 6 2 C15 C16 1pF Cond SMD 0805 COG 7 5 C17 C18 C19 C20 C21 NC Cond SMD 0805 8 2 DCPLR1 DCPLR2 DIR_CPLR Accopp direz 9 4 D1 D2 D3 D4 HSMS2800 Diodo Shottky SOT23 10 4 FID1 FID2 FID3 FID4 FID Fiducial CS 11 6 FIX1 FIX2 FIX3 FIX4 FIX5 FIX10 Foro Test Point 1mm FIX6 12 6 FIX7 FIX8 FIX9 FIX10 FIX35 Foro fissaggio 3 5mm FIX11 FIX12 13 1 JP1 NC Panduit maschio 6 pin 14 2 JP2 JP5 NC Strip maschio 2 pin...

Page 66: ...18 10R 1 2 FIX6 FIX10 FIX6 FIX10 PAD PAD1 PAD PAD1 1 C22 4n7 C22 4n7 1 2 R7 1k R7 1k 1 2 JP7 STM02S JP7 STM02S 1 2 PAD PAD6 PAD PAD6 1 PAD PAD11 PAD PAD11 1 C17 NC C17 NC 1 2 FIX4 FIX10 FIX4 FIX10 FIX1 FIX10 FIX1 FIX10 R3 10k R3 10k 1 2 D1 HSMS2800 D1 HSMS2800 1 2 3 FID2 FID FID2 FID C19 NC C19 NC 1 2 C12 7 50pF C12 7 50pF 1 2 FIX12 FIX35 FIX12 FIX35 R6 1k R6 1k 1 2 R21 50R 6dB R21 50R 6dB R2 10k ...

Page 67: ...TX20000U KLC 61 Rev 2 0 14 05 2015 User Technical Manual 6 7 CPU board CPUPJ2KMC ...

Page 68: ...li 11 02 04 3 1 A3 VREF I3_ADC I4_ADC I6_ADC I_TOT_s1 F_PWR_ADC I8_ADC I2_ADC I5_ADC SX I1_ADC FREE CH7 I_DRV_ADC CLIX I7_ADC TEMP_ADC DAC_A V_BIAS_ADC V_TOT_ADC R_PWR_ADC IN_PWR_ADC DX CS1 IN_AD7 FUSE_PS CS0 IN_AD6 LED_Y LED_G ON_OFF RESET_AL ST_BY IRQ LED_R PS_OFF 485 485 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 JP1 CON20A JP1 CON20A C3 1uF 25V C3 1uF 25V 1 2 C8 CM 1uF C8 CM 1uF 1 2 C9...

Page 69: ...4K7pF C38 CM4K7pF 6 11 U3F ULN2004A U3F ULN2004A 1 2 C37 CM4K7pF C37 CM4K7pF 1 16 9 U3A ULN2004A U3A ULN2004A 1 2 C14 CM4K7pF C14 CM4K7pF 13 12 U4F 40106 U4F 40106 1 2 C44 CM4K7pF C44 CM4K7pF 3 4 U6B 40106 U6B 40106 R14 1K R14 1K 1 2 C39 CM4K7pF C39 CM4K7pF 3 14 U3C ULN2004A U3C ULN2004A R15 1K R15 1K 1 16 9 U5A ULN2004A U5A ULN2004A 1 2 4 3 OC2 TLP521 1 OC2 TLP521 1 R40 22R R40 22R R52 2K2 R52 2K...

Page 70: ...TB 7 VREF 6 GND 5 U10 TLV5625 U10 TLV5625 R84 2K2 R84 2K2 C65 CM 1uF C65 CM 1uF R116 10K R116 10K R121 10K R121 10K 1 2 C71 CM 1uF C71 CM 1uF R79 10K R79 10K R91 2K2 R91 2K2 C64 1uF 25V C64 1uF 25V R104 10K R104 10K 2 3 1 D20 BAV99B D20 BAV99B 1 2 C73 CM 1uF C73 CM 1uF R107 10K R107 10K 2 3 1 D6 BAV99B D6 BAV99B 1 2 C77 CM 1uF C77 CM 1uF C66 1uF 25V C66 1uF 25V 1 2 C81 CM 1uF C81 CM 1uF 1 2 C90 CM...

Page 71: ...P4 JP3 STRIP8 18 3 JP5 JP6 JP9 STRIP 2 19 1 JP7 STRIP 5 20 1 JP8 STRIP 5X2 21 2 OC1 OC2 TLP521 1 22 1 Q1 BC857 23 5 R1 R14 R15 R24 R25 1K 24 4 R2 R4 R6 R11 100R 25 35 R3 R72 R74 R75 R76 R77 R79 R80 R81 R83 R88 R90 R96 R100 R101 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R115 R116 R117 R120 R121 R123 R124 R125 R126 10K 26 2 R71 R5 330K 27 15 R7 R9 R16 R17 R20 R21 R27 R31 R39 R43 R49 R55...

Page 72: ...TX20000U KLC 66 Rev 2 0 14 05 2015 User Technical Manual 6 8 Splitter board SLSPLTHC3 01 ...

Page 73: ...C4 NC Cond SMD 1212 HQ 7 1 C9 6_60p Comp ceramico dia 7mm 8 1 C10 2p2 Cond SMD 0805 9 2 C12 C11 NC Cond SMD 0805 10 6 C13 C14 C15 C16 C17 C18 4n7 Cond SMD 0805 11 1 DCPLR1 DIR_CPLR Accopp direz 12 2 D1 D2 HSMS2800 Diodo Shottky SOT23 13 1 L1 NC Induttanza cilindrica 14 1 L2 48nH Induttanza cilindrica 15 11 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD8 PD9 PD10 PD11 PAD 16 3 R1 R3 R8 50_250W Resistenza KDI 2 fix...

Page 74: ...TX20000U KLC 68 Rev 2 0 14 05 2015 User Technical Manual 6 9 Phase shifter SLPHSHHC3 02 ...

Page 75: ...AX5 RG316 Cavo coax 50H RG316 3 3 COAX2 COAX4 COAX6 RG316_ Cavo coax 50H RG316 595mm 4 1 CS1 CSPHSHHC5_03 Circuito stampato 5 6 C1 C2 C3 C4 C9 C10 1_10p Comp var ad aria Tekelek 6mm 6 6 C5 C6 C7 C8 C11 C12 27p Cond SMD 1212 HQ 7 5 FIX1 FIX2 FIX3 FIX4 FIX5 FIX35 Foro fissaggio 3 5mm 8 6 JP1 JP2 JP3 JP4 JP5 JP6 FASTONCS Faston da CS p 5 08 9 3 L1 L2 L5 160nH Induttanza cilindrica 10 3 L3 L4 L6 40nH ...

Page 76: ...ange 2 ALARM RESET Button used to manually reset the protection system 3 LOC REM Switch to select the local or remote control modes 4 ESC Button used to exit from a menu 5 DISPLAY LCD Display 6 ON Green LED Indicates that the amplifier is in ON condition 7 WAIT This LED indicates the status of waiting the amplifier is tem porarily disabled but will be reactivated automatically when the blockage is...

Page 77: ...ED is yellow indicates the presence of an anomaly in one or more in power supply the module continues to ope rate but the power is reduced When the LED is red indicates that its power supply is broken the module continues to operate but the power is reduced 18 FAULT This red LED indicates a fault the amplifier is blocked and required the intervention of an operator for the restoration 19 FUSES Yel...

Page 78: ...ementwithotherequipment for example the CCU 6 MAINS CONNECTOR Plug for mains power supply 7 MAINS FUSE Protection fuses of the power supplies 1 2 and 3 8 OUTPUT COOLANT Hydraulic connector for the output of liquid cooling 1 2 9 AIR FLOW Grill for the ventilation fl ow passage 10 INPUT COOLANT Hydraulic connector for the input of liquid cooling 1 2 11 RF IN RF input connector N type 12 FUSE Protect...

Page 79: ... to the equipment only when in LOCAL mode by means of the selector Otherwise the user may only read the parameters and not change them When turned on the LCD shows the introductory screenful with the equipment s software and hardware versions A few seconds later the main screenful is displayed indicating the forward and reflected po wer values The following figure shows the complete aspect of this...

Page 80: ... the value 7 4 1 Operating Menu Fnc Turn the power amplifi er ON or OFF via this menu When the amplifi er is turned OFF the internal conductor of the INTERLOCK connector is set to ground so as to force the connected exciter to a stand by condition this takes place only if the exciter features the interlock option like those produced by RVR and if the associated connector is connected to the amplif...

Page 81: ...perating parameters The results of the comparison are available on the telemetry connector on the contacts of the optional external telemetry card and may be read on the display as O open i e false result or C closed i e real result The three settable thresholds Power Good refer to the emitted power level The thresholds are expressed in terms of percentage of full scale of greatness conside red Th...

Page 82: ...t the status of the amplifi er s built in protection sy stem It consists of a certain number of lines each of which contains the name of the variable controlled by the protection system and the type of intervention carried out by the system Said intervention may be as follows X Y Wait or Dis Disabled The aspect of this menu is as follows The task of this menu is essentially to help the technician ...

Page 83: ... as a cavity WARNING this procedure for the exchange both manual and automatic pumps oc curs only if the module is configured as master and is single TX5000U KLC From the transmitter TX10000U KLC forward all this is handled only by the CCU The pump is exchanged automatically every time you switch off and subsequently re switch on the equipment In case you never switch off the equipment the pump is...

Page 84: ...t brought the equipment to the alarm this to restore the correct operation Check the LEDs indicators on the front panel or check the ALARM menu to see which alarm condition has brought to the halt of the machine In the event that only one of two pumps work correctly and then exchange pumps can not be done will be reported into display PUMP FAILED after 3 minutes of the failed attempt Note Please r...

Page 85: ...ELETTRONICA Rev 2 0 14 05 2015 79 User Technical Manual TX20000U KLC 7 5 Connector Description 7 5 Descrizione connettori 7 5 Telemetry ipo f mina 7 5 ipo femmina Type DB25 female Type DB9 female ...

Page 86: ...e ipo maschio o a o o a o Ventola radiatore ivello minimo liquido nella vaschetta di espansione Vaschetta di epansione vuota Flusso liquido refrigerante Type DB9 female Type DB15 male Type DB15 male Pumps 1 ON OFF command Pumps 2 ON OFF command Minimum level of coolant in the tank Radiator fan check Empty tank Coolant flow ...

Page 87: ...HREEPHASE 1 X 6 3 A 1 3 2 4 6 7 8 5 9 10 PS3 PS2 PS1 FUSE MAINS FUSE SERVICE PFC 3 PFC 2 PFC 1 1 ProtF board PROTPJ154 2 Addon board SL154IN2001 3 Low Driver Power board SLDR0066R02V01C 4 Power supply KPSL4280 LC 5 Services transformer TRFSERVM5KWH2O 6 PFC KPFCPSL4280 LC 7 Surge protection board SL046SR1002 8 PS RF interface board SLINPSP2K07 9 Rear fan air intake VTL9GL1224J102 10 Front fans air ...

Page 88: ...54LD1001 2 Pass Throught board SLFILPSPJ2K1 3 CPU board CPUPJ2KMC 4 Bias board SLMTPRTPJ4K1 5 8 way splitter bias distribution see NOTE 3 KKSPL245A 6 Power Meter FWD e RFL board SL042MT1501 7 Amplifiers module pallet mosfet KKFIN237H 1 2 3 4 5 NOTE 3 6 7 2 NOTE 2 NOTE 1 P6 P5 P7 P8 P1 P2 P3 P4 NOTE 1 ...

Page 89: ... 2015 83 User Technical Manual TX20000U KLC NOTE 1 COMBINER 1 KDI resistor 100 Ω 500 W termination RDT500J0100 2 50 Ω comformable cable CAVSM141 M50 3 RG 302 75 Ω cable CAVRG302 75 4 25 Ω comformable cable CAVSM141 25 1 2 3 2 4 ...

Page 90: ...ev 2 0 14 05 2015 84 NOTE 2 COMBINER OUT FILTER 1 2 3 4 5 1 Harmonics Pick Up board CSFI0350R1 2 KDI resistor 50 Ω 800 W termination RDT800J0050H 3 Printed circuit board CSOP0338R2 4 RG 302 75 Ω cable CAVRG302 75 5 25 Ω comformable cable CAVSM141 25 ...

Page 91: ...ELETTRONICA Rev 2 0 14 05 2015 85 User Technical Manual TX20000U KLC 1 8 way splitter SLSP0387R01V01 2 Bias distribution 8 PA RF SLIN0388R01V01 1 2 KKSPL245A NOTE 3 SPLITTER BIAS DISTRIBUTION ...

Page 92: ...TX20000U KLC 86 Rev 2 0 14 05 2015 User Technical Manual 8 3 PS section wiring diagrams ...

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Page 98: ...TX20000U KLC 92 Rev 2 0 14 05 2015 User Technical Manual 8 4 RF section wiring diagrams ...

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Page 100: ...TX20000U KLC 94 Rev 2 0 14 05 2015 User Technical Manual 8 5 ProtF board PROTPJ154 ...

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Page 102: ...TX20000U KLC 96 Rev 2 0 14 05 2015 User Technical Manual ...

Page 103: ... 5K6 R16 5K6 R42 470R R42 470R R22 10K R22 10K RP2A 4K7 RP2A 4K7 1 2 R3 33K R3 33K R28 22R R28 22R C33 CM 1uF C33 CM 1uF 1 2 C52 CD4K7PF C52 CD4K7PF 1 2 D20 5V1 0 5 D20 5V1 0 5 C46 CP 22uF C46 CP 22uF 1 2 U5B TS914 U5B TS914 5 6 7 R23 1M R23 1M RP1B 4K7 RP1B 4K7 3 4 D15 5V1 0 5 D15 5V1 0 5 C4 CD4K7PF C4 CD4K7PF 1 2 R29 22R R29 22R R60 33K R60 33K C51 CM 1uF C51 CM 1uF 1 2 R59 RXE040 R59 RXE040 D6 ...

Page 104: ...f C5 CM 1uf 1 2 C6 CM 1uf C6 CM 1uf 1 2 C24 CP 1uF C24 CP 1uF 1 2 C11 CP 22uF C11 CP 22uF 1 2 C7 CM 1uf C7 CM 1uf 1 2 U10E ULN2004A U10E ULN2004A 5 12 U8C 40106 U8C 40106 5 6 C8 CM 1uf C8 CM 1uf 1 2 Q3 BC337 Q3 BC337 S2 SW S2 SW RP14A 3K3 RP14A 3K3 1 2 RP4D 47K RP4D 47K 7 8 Q4 BC337 Q4 BC337 RP14B 3K3 RP14B 3K3 3 4 Q1 BC337 Q1 BC337 RP14C 3K3 RP14C 3K3 5 6 U7 PCF8584 U7 PCF8584 DB0 7 DB1 8 DB2 9 D...

Page 105: ...1 R35 R39 R42 R43 R47 R51 R54 R55 470R 38 2 R19 R20 R 39 1 R23 1M 40 2 R26 R27 100R 41 2 R28 R29 22R 42 1 R30 3K3 43 2 R34 R50 100K 44 1 R38 330R 45 1 R58 2K2 46 1 R59 RXE040 47 1 R61 237R 48 1 R62 1K1 49 1 TP1 TP 50 10 TR1 TR2 TR3 TR4 TR5 TR6 TR7 TR8 TR9 TR10 87X 20K 51 1 U1 LM7805 52 1 U2 TC7660 53 3 U3 U5 U6 TS914 54 1 U4 ICL232 55 1 U7 LM317L Revised Thursday January 08 2009 Revision Item Quan...

Page 106: ...e multimeter to pin 3 of U3 LM324 and measuring a voltage of 3 9V 0 2V Calibration TR9 connect the multimeter on test point TP1 and measure a voltage of 0V with tolerance 0V 0 2V CAUTION Follow exactly the sequence of calibration trimmer TR10 first and then TR9 8 5 1 Prot F foldback calibration TP1 U3 Pin 3 TR9 TR10 GROUND GROUND Threshold Foldback ...

Page 107: ...TX20000U KLC 101 Rev 2 0 14 05 2015 User Technical Manual 8 6 Addon board SL154IN2001 ...

Page 108: ...NH per schede ProtF Closed to JP5 Closed to JP2 FIX1 FIX35 FIX1 FIX35 2 1 3 Q1 BC547 Q1 BC547 1 2 C2 100pF C2 100pF 1 2 C33 4 7nF C33 4 7nF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 JP6 STF26D JP6 STF26D R5 10H R5 10H R14 1K5 R14 1K5 2 1 D3 BAT83 D3 BAT83 1 2 C25 4 7nF C25 4 7nF R9 1K5 R9 1K5 FIX2 FIX35 FIX2 FIX35 1 2 3 JP8 STM03S JP8 STM03S 1 2 C18 4 7nF C18 4 7nF 1 2 C...

Page 109: ...S1N4007 9 4 FIX1 FIX2 FIX3 FIX4 FIX35 Foro fissaggio 3 5mm 10 2 FL1 FL2 FEMI Filtro EMI Murata DSS310 FEA55Y223500 11 1 JP1 STM02S Strip maschio 2 pin CNTSTM40SDA Nota 1 12 1 JP2 CN20PD Connettore 20 poli Flat cs CNTMCS20A 13 2 JP3 JP10 CN16PD Conn M C S Dritto 16P alette CNTMCS16A 14 1 JP4 STF20D Strip femmina 10 10 pin CNTSTF10DDB 15 1 JP5 CN26PD Connettore 26 poli Flat cs CNTMCS26A 16 1 JP6 STF...

Page 110: ...TX20000U KLC 104 Rev 2 0 14 05 2015 User Technical Manual 8 7 Low Power Driver board SLDR0066R02V01C ...

Page 111: ... NC 2 1 C8 100n C8 100n 1 2 PAD16 PAD16 1 C25 NC C25 NC 1 2 R39 47R R39 47R 1 2 U1A TL074SMD U1A TL074SMD 3 2 1 4 11 C4 4n7 C4 4n7 1 2 C35 470p C35 470p 1 2 R13 NC R13 NC 1 2 cw RV2 1k cw RV2 1k 1 3 2 C69 NC C69 NC 1 2 D9 BAS32 D9 BAS32 2 1 L6 47nH L6 47nH C16 4n7 C16 4n7 1 2 D8 BAS32 D8 BAS32 2 1 D3 BAS32 D3 BAS32 2 1 C15 NC C15 NC 1 2 R33 33R R33 33R 1 2 C48 100p C48 100p 1 2 C42 7_50p C42 7_50p...

Page 112: ...S16A 32 1 JP2 NC Faston da CS p 5 08 33 1 L1 INDVK Induttanza cilindrica VK200 IMPVK00A 34 1 L2 100n 5 spire filo Rame arg D 1mm avvolte su 6mm lungh 10mm BOB01020006A 35 1 L3 40n 2 spire filo Rame arg D 1mm avvolte su 6mm lungh 4mm BOB01020019A 36 2 L4 L6 47nH Induttanza SMD 3225 1210 IMP47NS120 37 1 L5 55n 4 spire filo Rame arg D 1mm avvolte su 6mm lungh 14mm BOB01020005A 38 1 L7 NC Induttanza c...

Page 113: ...TX20000U KLC 107 Rev 2 0 14 05 2015 User Technical Manual 8 8 PFC KPFCPSL4280 LC ...

Page 114: ...D1 MODULO MOS 1 2 8 4 5 6 7 3 C8 10nF 1KV 1 2 R3 470K 2W C9 470uF 400 D1 20ETS08 2 1 C10 470uF 400 Q2 SPW47N60C3 1 2 3 C13 10nF 1KV 1 2 C5 1uF X2 1 2 FIX10 FIX35 1 C1 100pF 1KV 1 2 FST2 FAST ON 1 2 RV1 S14K275 D4 GBPC3508W HIGH POWER 1 3 2 4 C4 100pF 1KV 1 2 C6 1uF X2 1 2 J2 CON1 RV3 VARISTOR 385Vac CS1 PE 51718 3 1 4 5 2 FIX6 FIX35 1 TF1 2X1 8MmH 4 2 3 1 MD2 MODULO IN 1 2 8 3 4 5 6 7 R5 33R 2W PO...

Page 115: ...TX20000U KLC 109 Rev 2 0 14 05 2015 User Technical Manual ...

Page 116: ...SMD C2 1uF SMD 1 2 C21 2 2uF SMD 1 2 C47 1uF SMD 1 2 TR3 X 1 3 2 C23 220pF SMD 1 2 R17 8K2 SMD C29 27pF SMD 1 2 JP11 STRIP 2 1 2 FIX2 FIX35 1 R36 1K5 SMD R99 560R SMD R29 10K SMD Q5 BCR135 1 3 2 R26 X C14 3K3pF SMD 1 2 D6 LL4148 R90 10R SMD C28 10KpF SMD 1 2 C18 330pF SMD 1 2 C50 1uF SMD 1 2 R55 100R SMD D5 LL4148 J2 MLSS4 1 2 3 4 C76 22KpF SMD 1 2 R93 1K SMD R42 4K7 SMD C22 220pF SMD 1 2 R51 10K ...

Page 117: ...April 30 2014 Title Size Document Number Rev Date Sheet of Doc 1 Precision rectifier A4 2 2 Wednesday April 30 2014 C64 1uF SMD 1 2 C63 1uF SMD 1 2 TR4 87W 20K 1 3 2 R78 100K SMD C41 1uF SMD 1 2 C67 CE10 25 C73 1uF SMD 1 2 U21A LM258 SO8 3 2 1 8 4 U22 TC7660 CAP 2 GND 3 CAP 4 BST 1 VCC 8 OSC 7 LOW 6 VOUT 5 C66 CE10 25 C65 1uF SMD 1 2 R77 20K SMD R81 20K SMD R83 10K SMD D8 LL4148 R82 20K SMD TP5 ST...

Page 118: ...CS10 26 11 JP2 JP3 JP4 JP5 JP6 JP7 STRIP 2 JP8 JP9 JP11 JP12 JP13 27 1 J1 MICS 4 28 2 J2 J5 MLSS4 29 1 J3 STRIP 5 30 1 J4 STRIP 6 31 1 K1 FTR B3 GA 012 32 2 OC1 OC3 K10102A SMD 33 5 Q1 Q2 Q3 Q4 Q5 BCR135 34 7 R1 R3 R4 R6 R31 R90 R98 10R SMD 35 2 R2 R7 5R6 1210 36 1 R5 59K SMD 37 2 R8 R42 4K7 SMD 38 3 R9 R10 R69 3K9 SMD 39 6 R11 R12 R37 R41 R57 R74 2K2 SMD 40 1 R13 47K SMD 41 1 R14 75K SMD 42 2 R15...

Page 119: ...TX20000U KLC 113 Rev 2 0 14 05 2015 User Technical Manual ...

Page 120: ... 2 4 3 JP1 MSG03006 1 2 3 JP2 MICS 10 1 2 3 4 5 6 7 8 9 10 TP1 STRIP1 1 R23 68K 1W SMD C16 CM 1uF SMD 1 2 L2 BL02 RV2 S14K275 R24 68K 1W SMD TP2 STRIP1 1 D2 ES1J STTH1R06A 2 1 D1 1N4007 SMD 2 1 DZ1 TL431CD SO8 2 1 8 3 6 7 FIX2 FIX35 1 R9 1K SMD C6 10kPF 1KV 1 2 J1 CON1 TSW2 MYRRA 74093 1 10 6 5 2 4 9 8 7 GAP1 A81 A600X C12 CM 1uF SMD 1 2 JP3 MICS 10 1 2 3 4 5 6 7 8 9 10 C2 X2 2 2uF 1 2 R1 NTC 10R ...

Page 121: ...nt Number Rev Date Sheet of Doc 0 MODULO PFC 4280 INPUT A4 1 1 Wednesday April 30 2014 Title Size Document Number Rev Date Sheet of Doc 0 MODULO PFC 4280 INPUT A4 1 1 Wednesday April 30 2014 JP1 STRIP 4 1 2 3 4 L1 100uH R5 249K 0805 R9 68K 1W C2 100nF JP2 STRIP 4 1 2 3 4 R2 249K 0805 R7 249K 0805 R1 249K 0805 D1 1N4007 JP3 MICS 10 1 2 3 4 5 6 7 8 9 10 R10 68K 1W R3 249K 0805 R6 249K 0805 R8 249K 0...

Page 122: ... SMD R3 10K 1 4W A F D2 ES1J STTH1R06A D1 ES1J STTH1R06A JP1 MICS 10 1 2 3 4 5 6 7 8 9 10 R10 249K SMD R2 8R2 1 4W R4 10K 1 4W A F R8 249K SMD R9 249K SMD R12 249K SMD JP3 STRIP 4 1 2 3 4 MODULO PFC 4280 INPUT Revised Wednesday April 30 2014 Revision 0 Item Qty Reference Part ____________________________________ 1 1 C1 YXA 4 7uF 400V 2 1 C2 100nF 3 1 D1 1N4007 4 2 JP1 JP2 STRIP 4 5 1 JP3 MICS 10 6...

Page 123: ...TX20000U KLC 117 Rev 2 0 14 05 2015 User Technical Manual 8 8 1 PFC Settings ...

Page 124: ...TX20000U KLC 118 Rev 2 0 14 05 2015 User Technical Manual 8 9 Power supply KPSL4280 LC ...

Page 125: ...TX20000U KLC 119 Rev 2 0 14 05 2015 User Technical Manual ...

Page 126: ...148 TR6 3106X 100K 1 3 2 J3 MICS 4 1 2 3 4 R37 10K SMD R69 2K2 SMD R177 100R SMD D34 LL4148 C13 1uF SMD 1 2 C18 1KpF SMD 1 2 C35 1uF SMD 1 2 C25 1KpF SMD 1 2 TP4 TP 1 R7 10K SMD C46 1UF SMD 1 2 R140 100R SMD R124 2K2 SMD R146 100R SMD C23 10KpF SMD 1 2 Q2 2N7002 SMD 1 3 2 R68 10R SMD R50 10K SMD R48 4K7 SMD R8 10K SMD R28 15K SMD C2 1uF SMD 1 2 C21 47KpF SMD 1 2 R27 15K SMD C104 CM 10 16 SMD 1 2 C...

Page 127: ... AD1P1 24 PTB2 AD1P2 25 PTB3 AD1P3 26 PTD0 AD1P8 27 PTD1 AD1P9 28 VDDAD 29 VSSAD 30 PTD2 KBIP5 AD1P10 31 PTD3 KBIP6 AD1P11 32 PTG3 KBIP3 33 VREFH 34 VREFL 35 BKGD MS 36 PTG5 XTAL 37 PTG6 EXTAL 38 VSS 39 PTC0 SCL1 40 PTC1 SDA1 41 PTC2 MCLK 42 PTC3 TxD2 43 PTC5 RxD2 44 U7F CD40106 SOIC 13 12 14 7 R108 820R SMD U18B LM258 SO8 5 6 7 D16 X R88 10K SMD R81 100R SMD C121 1uF SMD 1 2 C75 1uF SMD 1 2 C66 2...

Page 128: ...t of PSL4280 DSN 0 SUPPLY CNT4280 A4 3 3 Thursday June 27 2013 R116 6K8 SMD D25 1N4004 SMD C47 1UF SMD 1 2 C88 ZLH220 35 C86 CP1KP 100V C99 1uF SMD R113 1K SMD C95 1uF SMD C91 1KpF SMD C89 ZLH220 35 R112 10R SMD R115 R47 1 4W C84 1uF SMD 1 2 R114 10R SMD U15 UC3843AN SMD COMP 1 V FB 2 ISENS 3 RT CT 4 VREF 8 VCC 7 OUT 6 GND 5 C94 10KpF SMD 1 2 R118 2K2 SMD C98 10KpF SMD D21 ES1J STTH1R06A 2 1 C97 1...

Page 129: ...2 1 PD2 LUNENO 43 2 Q1 Q2 2N7002 SMD 44 6 Q3 Q5 Q6 Q7 Q8 Q9 BCR135 45 1 Q4 IRLL110BF 46 5 R1 R14 R21 R57 R128 1K5 SMD 47 1 R2 470K SMD 48 10 R3 R17 R68 R106 R107 10R SMD R112 R114 R123 R150 R181 49 37 R4 R6 R7 R8 R37 R38 R42 10K SMD R44 R49 R50 R51 R52 R59 R71 R82 R84 R85 R86 R88 R91 R92 R93 R96 R100 R102 R104 R109 R131 R134 R152 R153 R155 R158 R159 R163 R164 R172 50 1 R5 40K2 SMD 51 2 R9 R122 5K6...

Page 130: ...M1uF SMD C28 C29 3 2 C7 C8 100 25 SMD 4 4 C13 C14 C15 C16 CM1uF 5 8 DZ1 DZ2 DZ3 DZ4 DZ5 DZ6 16V 1W SMD DZ7 DZ8 6 8 D1 D2 D3 D4 D5 D6 D7 D8 BYM13 40 SMD 7 1 F1 BL01 8 1 JP1 MICS6 9 3 JP2 JP3 JP4 MICS10 10 4 R1 R2 R4 R6 10K SMD 11 4 R3 R12 R17 R26 10R 2W 12 4 R7 R9 R21 R23 5R6 SMD 13 6 R8 R10 R13 R14 R15 R16 22R SMD 14 2 T1 T2 T6 GDRV 15 4 U1 U2 U3 U4 TC4422 _________________________________________...

Page 131: ...ND 5 C6 CM1uF SMD 1 2 D6 BYM13 40 SMD 2 1 DZ4 16V 1W SMD C14 CM1uF 1 2 D4 BYM13 40 SMD 2 1 C8 100 25 SMD R7 5R6 SMD D1 BYM13 40 SMD 2 1 C28 CM1uF SMD 1 2 R12 10R 2W R4 10K SMD R9 5R6 SMD U1 TC4422 INP 2 VDD 1 OUT 6 OUT 7 VDD 8 GND 4 GND 5 R10 22R SMD DZ6 16V 1W SMD C29 CM1uF SMD 1 2 R26 10R 2W C12 CM1uF SMD 1 2 T1 T6 GDRV 7 3 18 10 12 16 DZ7 16V 1W SMD U3 TC4422 INP 2 VDD 1 OUT 6 OUT 7 VDD 8 GND 4...

Page 132: ...TX20000U KLC 126 Rev 2 0 14 05 2015 User Technical Manual ...

Page 133: ...ZIONE DI POTENZA INGRESSO A4 1 1 Monday July 01 2013 Title Size Document Number Rev Date Sheet of PSL4280_PWRIN DSN 1 SEZIONE DI POTENZA INGRESSO A4 1 1 Monday July 01 2013 Title Size Document Number Rev Date Sheet of PSL4280_PWRIN DSN 1 SEZIONE DI POTENZA INGRESSO A4 1 1 Monday July 01 2013 R1 470K L2 1 5uH FST1 FAST ON 1 2 D5 STTH8R06D RHRP860 Q1 STW45NM50 SiG47N60E GE3 1 2 3 D6 STTH8R06D RHRP86...

Page 134: ...2515 C4 CP 1uF 1 2 C16 YXG1000 63 C26 CM1uF 1 2 C9 CP 1uF 1 2 D1 BYV27 200 FIX2 TOR 3 1 R4 10K C25 CP 1uF 1 2 FIX4 TOR 3 1 C28 YXG1000 63 FIX3 TOR 3 1 CP 1uF C22 1 2 C10 CP 1uF 1 2 C17 YXG1000 63 R3 56K J2 PAD SALD C6 CP 1uF 1 2 JP1 STRIP7 90GR 1 2 3 4 5 6 7 D4 STTH2002TV1 2 3 1 4 C14 YXG1000 63 C21 CM1uF 1 2 C11 CP 1uF 1 2 C2 CP 1uF 1 2 C7 CP 1uF 1 2 C23 CP 1uF 1 2 FIX5 TOR 3 1 SEZIONE DI POTENZA...

Page 135: ...mber Rev Date Sheet of CSPSL4280_TA DSN 1 CONNECT TA NTC INPUT A4 1 1 Monday July 01 2013 R3 470R R2 330R 1 4W R1 27R 2W D1 BYV27 200 2 1 C2 CM 1uF 1 2 J1 JUMP 2P 1 2 JP1 MICS6 1 2 3 4 5 6 JP2 STRIP 6 90GR 1 2 3 4 5 6 R4 560R 1 4W CONNECT TA NTC INPUT Revised Monday June 10 2013 CSPSL4280_TA DSN Revision 1 Bill Of Materials June 27 2013 7 57 43 Page1 Item Quantity Reference Part __________________...

Page 136: ...C OUT A4 1 1 Thursday June 27 2013 Title Size Document Number Rev Date Sheet of CS4280CSOUR0 DSN 1 CONNECT TA NTC OUT A4 1 1 Thursday June 27 2013 R1 10R 1 4W C1 CM 1uF 1 2 C2 CM 1uF 1 2 J1 JUMP 2P 1 2 JP1 MICS6 1 2 3 4 5 6 JP2 STRIP7 90GR 1 2 3 4 5 6 7 CONNECT TA NTC OUT Revised Monday June 10 2013 CS4280CSOUR0 DSN Revision 1 Bill Of Materials June 27 2013 7 58 00 Page1 Item Quantity Reference Pa...

Page 137: ... 1 1 Thursday June 27 2013 Title Size Document Number Rev Date Sheet of CS4280SNUBR0 DSN 1 SNUBBER DIODE OUT A4 1 1 Thursday June 27 2013 C2 X 1 2 FIX1 FIX45 1 R1 3R3 2W C3 X R2 3R3 2W FIX2 FIX45 1 C1 CP1KpF 1KV 1 2 R3 3R3 2W SNUBBER DIODE OUT Revised Monday June 10 2013 CS4280SNUBR0 DSN Revision 1 Bill Of Materials June 27 2013 7 59 07 Page1 Item Quantity Reference Part __________________________...

Page 138: ...1 1 Thursday April 10 2014 Title Size Document Number Rev Date Sheet of CSPSL4280_MOS DSN 1 MOSFET A4 1 1 Thursday April 10 2014 R2 10K 1 4W JP3 STRIP 7 90GR 1 2 3 4 5 6 JP1 MICS10 1 2 3 4 5 6 7 8 9 10 JP2 STRIP 7 90GR 1 2 3 4 5 6 R1 10K 1 4W MOSFET Revised Thursday April 10 2014 CSPSL4280_MOS DSN Revision 1 Bill Of Materials Page1 Item Quantity Reference Part _____________________________________...

Page 139: ... CS1 CSSR0176R2 C12 0 1u_X2 C12 0 1u_X2 FIX2 FIX35 FIX2 FIX35 C1 4n7_Y2 C1 4n7_Y2 R3 R68k_2W R3 R68k_2W R4 R68k_2W R4 R68k_2W FIX4 FIX35 FIX4 FIX35 R5 R68k_2W R5 R68k_2W C6 1u_X2 C6 1u_X2 C4 0 1u_X2 C4 0 1u_X2 PD2 PAD_15A PD2 PAD_15A R6 R68k_2W R6 R68k_2W C10 1u_X2 C10 1u_X2 PD7 PAD_45A PD7 PAD_45A R1 R68k_2W R1 R68k_2W RV1 250V_D20 RV1 250V_D20 PD4 PAD_15A PD4 PAD_15A RV5 NC RV5 NC PD6 PAD_15A PD...

Page 140: ...TX20000U KLC 134 Rev 2 0 14 05 2015 User Technical Manual 8 11 PS RF interface board SLINPSP2K07 ...

Page 141: ... 4K70 R22 4K70 2 1 D3 Z4V7 D3 Z4V7 2 1 DL2 LED G0805 DL2 LED G0805 1 2 C23 4 7nF C23 4 7nF 1 2 C17 4 7nF C17 4 7nF FIX3 FIX35 FIX3 FIX35 CS1 CSINPSPJ2K07 CS1 CSINPSPJ2K07 1 2 C31 1nF C31 1nF 1 2 R7 4K70 R7 4K70 2 1 D1 Z5V1 D1 Z5V1 1 2 R24 1K50 R24 1K50 1 2 R17 1K0 R17 1K0 1 2 C27 4 7nF C27 4 7nF 1 2 C52 1000uF 35V C52 1000uF 35V 1 2 R12 220K0 R12 220K0 1 3 4 D19 20ETS12S D19 20ETS12S 1 2 R18 100H0...

Page 142: ... 3 4 5 6 7 8 9 10 CN2 CN10PS CN2 CN10PS 1 2 C100 0 1uF C100 0 1uF 1 2 R51 100H0 R51 100H0 1 2 C4 680nF C4 680nF 1 2 R44 17K4 R44 17K4 1 2 C104 220pF C104 220pF 1 2 C83 1nF C83 1nF 1 2 C93 1nF C93 1nF 1 2 3 JP6 NC JP6 NC 1 2 C91 1nF C91 1nF 2 1 D46 BAS32 D46 BAS32 1 2 R42 17K4 R42 17K4 1 2 C101 0 1uF C101 0 1uF 10 7 9 U5G ULN2004A U5G ULN2004A 2 1 D37 Z4V7 D37 Z4V7 1 2 R35 10K0 R35 10K0 1 2 R69 47K...

Page 143: ... 2 C113 22pF C113 22pF 1 2 R89 10K0 R89 10K0 1 2 C112 10uF 16V C112 10uF 16V 1 2 R94 10K0 R94 10K0 1 2 C116 0 1uF C116 0 1uF 1 2 R85 2K20 R85 2K20 1 2 3 4 5 6 7 8 9 10 JP20 STM10D JP20 STM10D 2 1 DL6 LED R0805 DL6 LED R0805 1 2 R88 10K0 R88 10K0 1 2 R81 100H0 R81 100H0 RC7 RX 1 RD4 2 RD5 3 RD6 4 RD7 5 VSS 6 VDD 7 RB0 INT 8 RB1 9 RB2 10 RB3 11 NC 12 NC 13 RB4 14 RB5 15 RB6 16 RB7 17 MCLR 18 RA0 AN0...

Page 144: ...nn flat 40 poli 31 1 JP3 CN16PD Connettore 16 poli Flat cs 32 2 JP4 JP16 STM03S Strip maschio 3 pin 33 2 JP5 JP7 CN08MR Conn Phoenix p 5mm 8 pin 34 1 JP6 NC Strip maschio 3 pin 35 1 JP8 CN10PD Connettore 10 poli Flat cs 36 1 JP13 NC Strip femmina 10 pin 37 1 JP15 NC Strip femmina 8 pin 38 4 JP17 JP18 JP19 JP21 NC Strip maschio 2 pin 39 1 JP20 STM10D Connettore 10 poli Flat cs 40 2 JUM1 JUM2 JUM Po...

Page 145: ...1 R104 J4 R107 J7 By making a bridge with a cable betwe en TP6 and GROUND is inhibited the operation of this board Make the following jumpers with a drop of tin R104 J4 R101 J1 Make the following jumper with a drop of tin R107 J7 Set the switches as follows SW ON OFF 1 X 2 X 3 X 4 X OFF ON 4 3 2 1 SW1 ...

Page 146: ... 2 1 DL4 LED Y5 DL4 LED Y5 1 2 C17 4 7nF C17 4 7nF 1 2 C12 4 7nF C12 4 7nF 1 3 2 R V DL9 BILEDK R V DL9 BILEDK 1 2 C8 4 7nF C8 4 7nF 1 2 C3 1nF C3 1nF 1 3 2 R V DL7 BILEDK R V DL7 BILEDK 2 1 DL5 LED R5 DL5 LED R5 1 3 2 cw RV1 20K cw RV1 20K 1 2 C13 4 7nF C13 4 7nF FIX5 FIX35 FIX5 FIX35 1 2 3 4 5 6 7 8 9 10 JP2 CN10PD JP2 CN10PD 1 2 C6 1nF C6 1nF 1 2 3 4 5 6 7 8 9 10 JP3 CN10PD JP3 CN10PD 1 2 C16 4...

Page 147: ... C1 680pF_HQ C2 680pF_HQ C3 680pF_HQ C4 680pF_HQ C5 4n7 C6 4n7 C7 4n7 C8 4n7 L1 WireFerrite L2 WireFerrite L3 WireFerrite L4 WireFerrite L5 WireFerrite PD1 PAD L6 WireFerrite PD2 PAD PD3 PAD PD4 PAD PD5 PAD PD6 PAD Pass Through board SLFILPSPJ2K1 Revision 1 0 PJ2000MC Mauro Ucelli 05 09 2002 Item Quantity Reference Part Description ______________________________________________ 1 4 C1 C2 C3 C4 680...

Page 148: ...TX20000U KLC 142 Rev 2 0 14 05 2015 User Technical Manual 8 14 CPU board CPUPJ2KMC ...

Page 149: ...lli 11 02 04 3 1 A3 VREF I3_ADC I4_ADC I6_ADC I_TOT_s1 F_PWR_ADC I8_ADC I2_ADC I5_ADC SX I1_ADC FREE CH7 I_DRV_ADC CLIX I7_ADC TEMP_ADC DAC_A V_BIAS_ADC V_TOT_ADC R_PWR_ADC IN_PWR_ADC DX CS1 IN_AD7 FUSE_PS CS0 IN_AD6 LED_Y LED_G ON_OFF RESET_AL ST_BY IRQ LED_R PS_OFF 485 485 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 JP1 CON20A JP1 CON20A C3 1uF 25V C3 1uF 25V 1 2 C8 CM 1uF C8 CM 1uF 1 2 C...

Page 150: ...4K7pF C38 CM4K7pF 6 11 U3F ULN2004A U3F ULN2004A 1 2 C37 CM4K7pF C37 CM4K7pF 1 16 9 U3A ULN2004A U3A ULN2004A 1 2 C14 CM4K7pF C14 CM4K7pF 13 12 U4F 40106 U4F 40106 1 2 C44 CM4K7pF C44 CM4K7pF 3 4 U6B 40106 U6B 40106 R14 1K R14 1K 1 2 C39 CM4K7pF C39 CM4K7pF 3 14 U3C ULN2004A U3C ULN2004A R15 1K R15 1K 1 16 9 U5A ULN2004A U5A ULN2004A 1 2 4 3 OC2 TLP521 1 OC2 TLP521 1 R40 22R R40 22R R52 2K2 R52 2K...

Page 151: ...UTB 7 VREF 6 GND 5 U10 TLV5625 U10 TLV5625 R84 2K2 R84 2K2 C65 CM 1uF C65 CM 1uF R116 10K R116 10K R121 10K R121 10K 1 2 C71 CM 1uF C71 CM 1uF R79 10K R79 10K R91 2K2 R91 2K2 C64 1uF 25V C64 1uF 25V R104 10K R104 10K 2 3 1 D20 BAV99B D20 BAV99B 1 2 C73 CM 1uF C73 CM 1uF R107 10K R107 10K 2 3 1 D6 BAV99B D6 BAV99B 1 2 C77 CM 1uF C77 CM 1uF C66 1uF 25V C66 1uF 25V 1 2 C81 CM 1uF C81 CM 1uF 1 2 C90 C...

Page 152: ...1 JP8 STRIP 5X2 21 2 OC1 OC2 TLP521 1 22 1 Q1 BC857 23 5 R1 R14 R15 R24 R25 1K 24 4 R2 R4 R6 R11 100R 25 35 R3 R72 R74 R75 R76 R77 R79 R80 R81 R83 R88 R90 R96 R100 R101 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R115 R116 R117 R120 R121 R123 R124 R125 R126 10K 26 2 R71 R5 330K 27 15 R7 R9 R16 R17 R20 R21 R27 R31 R39 R43 R49 R55 R59 R65 R87 47K 28 2 R8 R10 10K5 29 30 R12 R13 R18 R19 R26...

Page 153: ...TX20000U KLC 147 Rev 2 0 14 05 2015 User Technical Manual 8 15 Bias board SLMTPRTPJ4K1 ...

Page 154: ...5 4n7 C15 4n7 C5 4n7 C5 4n7 C47 10uF_35V C47 10uF_35V FIX1 FIX35 FIX1 FIX35 FIX10 FIX35 FIX10 FIX35 D3 5V1_1W D3 5V1_1W JP2 STRIP_13 13 JP2 STRIP_13 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PAGE4 SCHEMATIC4 VREF DAC_A PWR_REG V_BIAS_ADC BIAS_R V_TOT_s2 F_PWR_FB R_PWR_FB TEMP_FB I1_FB I3_FB I4_FB I2_FB I6_FB I7_FB I5_FB I8_FB 12V 12V GND BIAS_L PS_REG BIAS_DRV PS_STAT...

Page 155: ...65 4n7_100V C65 4n7_100V U5A TL074 U5A TL074 3 2 1 11 4 R31 100R0 R31 100R0 TR5 50k_ TR5 50k_ 1 3 2 C80 100p C80 100p C51 100n C51 100n R24 10R0 R24 10R0 C70 4n7_100V C70 4n7_100V R27 10k0 R27 10k0 SH4 0 005R SH4 0 005R U7 INA146 U7 INA146 2 3 4 1 8 6 5 7 R53 1k00 R53 1k00 C78 100n C78 100n R20 100R0 R20 100R0 TR1 50k_ TR1 50k_ 1 3 2 C77 100n C77 100n R37 10k0 R37 10k0 C52 4n7_100V C52 4n7_100V FI...

Page 156: ... FIX35 R85 51R0 R85 51R0 C91 4n7_100V C91 4n7_100V C83 100n C83 100n TR13 50k_ TR13 50k_ 1 3 2 R89 1k00 R89 1k00 PD1 PAD1A PD1 PAD1A R72 100R0 R72 100R0 R25 10k0 R25 10k0 U10D TL074 U10D TL074 12 13 14 U12 INA146 U12 INA146 2 3 4 1 8 6 5 7 C103 1n C103 1n SH8 0 005R SH8 0 005R R68 10k0 R68 10k0 R91 100R0 R91 100R0 C98 4n7_100V C98 4n7_100V R66 10R0 R66 10R0 R19 100k0 R19 100k0 C105 100n C105 100n ...

Page 157: ...28 100n 1 2 C122 100p C122 100p 1 2 R135 10k0 R135 10k0 DZ2 5V1_SMD DZ2 5V1_SMD 2 1 C130 100n C130 100n 1 2 R112 10k0 R112 10k0 D7 HSMS2800 D7 HSMS2800 1 2 3 R116 1k00 R116 1k00 C111 100p C111 100p U16A TL074 U16A TL074 3 2 1 4 11 D16 BAV99 D16 BAV99 1 2 3 U15D TL074 U15D TL074 12 13 14 R143 100k0 R143 100k0 R117 20k0 R117 20k0 C124 100n C124 100n 1 2 R97 1k00 R97 1k00 D8 HSMS2800 D8 HSMS2800 1 2 ...

Page 158: ...0 U19C TL074 U19C TL074 10 9 8 R157 470R R157 470R C140 100n C140 100n 1 2 D28 BAV99 D28 BAV99 1 2 3 C146 1n C146 1n R153 10k0 R153 10k0 R180 10k0 R180 10k0 U18D TL074 U18D TL074 12 13 14 C131 10uF_35V C131 10uF_35V C135 1n C135 1n R184 470R R184 470R R172 47k0 R172 47k0 R161 0R R161 0R U20B TL072 U20B TL072 5 6 7 R164 1k00 R164 1k00 U18B TL074 U18B TL074 5 6 7 R182 1k00 R182 1k00 R163 10k0 R163 1...

Page 159: ...100n C147 100n R198 820R R198 820R R212 820R R212 820R R218 820R R218 820R R203 820R R203 820R f F3 DSS310 f F3 DSS310 1 3 2 U25A TL074 U25A TL074 3 2 1 11 4 U26A TL074 U26A TL074 3 2 1 11 4 U23B TL074 U23B TL074 5 6 7 C156 100n C156 100n C151 100n C151 100n R196 820R R196 820R U24C TL074 U24C TL074 10 9 8 U28A TL074 U28A TL074 3 2 1 11 4 U27C TL074 U27C TL074 10 9 8 PD11 PAD1A PD11 PAD1A U21C TL0...

Page 160: ...136 R150 R154 R156 R164 R166 R174 R176 R182 R183 R186 R187 35 24 R5 R20 R21 R31 R32 R40 100R0 0805 0603 Componente SMD 1 size 0805 o 0603 RCH085F0100H R41 R54 R55 R63 R64 R72 R73 R81 R82 R90 R91 R100 R106 R126 R147 R155 R175 R185 36 2 R11 R10 10_1 2W R1 2W Resistenza 10 Ohm 1 2W RSC1 2J0010H 37 2 R12 R13 RXE110 RXE110 PTC Fusibile Autoripristinante FUSAUTRX110A 38 11 R14 R26 R35 R48 R58 R67 51R0 0...

Page 161: ...usting current reading Pallet mosfet 4 C TR9 Adjusting current reading Pallet mosfet 5 C TR11 Adjusting current reading Pallet mosfet 6 C TR13 Adjusting current reading Pallet mosfet 7 C TR15 Adjusting current reading Pallet mosfet 8 B TR17 Adjusting current reading Pallet driver B TR18 Adjusting Reading FWD power output from the module B TR19 Adjusting Reading RFL power output from the module B T...

Page 162: ...25 PD25 PD31 PD31 FID1 FID1 D3 9V1 D3 9V1 2 1 PD16 PD16 R8 NC R8 NC 1 2 R10 NC R10 NC 1 2 PD29 PD29 PD15 PD15 R7 22R R7 22R 1 2 PD8 PD8 R4 NC R4 NC 1 2 FIX9 FIX35 FIX9 FIX35 PD7 PD7 R3 22R R3 22R 1 2 PD34 PD34 PD17 PD17 PD23 PD23 PD12 PD12 R6 NC R6 NC 1 2 PD26 PD26 C2 4n7 C2 4n7 1 2 C3 4n7 C3 4n7 1 2 FIX11 FIX35 FIX11 FIX35 FIX4 FIX35 FIX4 FIX35 PD11 PD11 R5 22R R5 22R 1 2 R9 22R R9 22R 1 2 PD14 P...

Page 163: ...FIX35 C7 12p C7 12p 1 2 C27 NC C27 NC 1 2 TL2 TL2 TL10 TL10 PAD PAD3 PAD PAD3 1 FIX4 FIX35 FIX4 FIX35 R2 100R 10W R2 100R 10W 1 2 TL18 TL18 L5 18nH L5 18nH FIX7 FIX35 FIX7 FIX35 FID4 FID FID4 FID TL8 TL8 CS1 CSSP0387R1 CS1 CSSP0387R1 C19 15p C19 15p 1 2 C4 12p C4 12p 1 2 C1 12p C1 12p 1 2 C29 3p3 C29 3p3 1 2 C22 12p C22 12p 1 2 C10 NC C10 NC 1 2 PAD PAD6 PAD PAD6 1 PAD PAD1 PAD PAD1 1 L9 18nH L9 1...

Page 164: ...PAD5 SIGNAL GND AMPLIF RF MEASUREMENT PAD6 GND AMPLIF RF MEASUREMENT PAD7 SIGNAL AMPLIF RF MEASUREMENT RV1 DIRECTIVITY ADJUSTMENT RV2 NORMALIZATION LEVEL NOTE TO SEE THE CARD VARIANTS AND THE W1 LINK CONFIGURATIONS CONSULT THE LAYOUT SL042MT1001 DWG 1 2 R2 NC R2 NC 1 2 C6 100n C6 100n 1 2 C4 1n C4 1n 1 2 C7 1n C7 1n 1 PAD3 PAD3 FID3 FID3 1 PAD2 PAD2 1 2 C2 15p C2 15p 1 2 C3 1n C3 1n 1 2 R1 NC R1 N...

Page 165: ...TX20000U KLC 159 Rev 2 0 14 05 2015 User Technical Manual 8 19 Out board SLOP0338R2 Item Quan tity Reference Part 1 2 R1 R2 150R 2 1 R3 51R 3 1 C1 10pF 4 1 P1 PAG2003MS ...

Page 166: ...ier modules Pallet Mosfet KKFIN237H In the event of a request for replacement check the version of the pallet RF on the yellow label on the back of the module Pallet type Mosfet type to cosult datasheet KKFIN237H MRF6VP11KH KKFIN237L MRFE6VP61K25H KKFIN237N MRFE6VP61K25H ...

Page 167: ... C3 150pF 1 2 JP1 50V Input R20 47R 1 2 C9 150pF 1 2 C26 470p 1 2 C10 150pF 1 2 COAX2 Cable RG316 25 80mm D3 NC 2 1 C34 NC 1 2 C12 15p 1 2 L5 NC L10 NC R11 NC 1 2 C25 1n 1 2 FID5 FID TL1 COAX5 Cable RG303 12 80mm C19 1n 1 2 C5 22p 1 2 R19 NC 1 2 C17 1n 1 2 TL3 FID3 FID FIX8 FIX55 R13 NC 1 2 C33 NC 1 2 L11 LINK SU 3 mm h 4 mm wire 0 5 C13 470p 1 2 FID6 FID C44 150pF 1 2 C21 1n 1 2 C41 NC 1 2 FIX7 F...

Page 168: ...Cond SMD 1212 HQ 24 1 C29 1n Cond SMD 0805 25 3 C36 C38 680n_100V Cond Poliestere p 10mm 26 2 C37 C39 NC Cond Poliestere p 15mm 27 1 C41 NC Cond multistrato p 5mm 28 1 D1 6V8 1W MELF SMD Zener Diode 29 1 D2 SM4007 Diodo SMD cont SMA 30 1 D3 NC Diodo SMD cont SMA 31 1 D4 4V7 1 2W MELF SMD Zener Diode 32 6 FID1 FID2 FID3 FID4 FID5 FID6 FID Fiducial CS 33 5 FIX1 FIX2 FIX7 FIX8 FIX9 FIX55 Foro fissagg...

Page 169: ...TX20000U KLC 163 Rev 2 0 14 05 2015 User Technical Manual 8 20 1 Datasheet of MRF6VP11KH μ θ μ θ μ μ μ μ η ...

Page 170: ...TX20000U KLC 164 Rev 2 0 14 05 2015 User Technical Manual η η μ μ μ μ η η μ μ η θ θ θ ...

Page 171: ...TX20000U KLC 165 Rev 2 0 14 05 2015 User Technical Manual Ω Ω Ω ...

Page 172: ...TX20000U KLC 166 Rev 2 0 14 05 2015 User Technical Manual ...

Page 173: ...TX20000U KLC 167 Rev 2 0 14 05 2015 User Technical Manual Ω Ω θ ...

Page 174: ...TX20000U KLC 168 Rev 2 0 14 05 2015 User Technical Manual 8 20 2 Datasheet of MRFE6VP61K25H ...

Page 175: ...TX20000U KLC 169 Rev 2 0 14 05 2015 User Technical Manual ...

Page 176: ...TX20000U KLC 170 Rev 2 0 14 05 2015 User Technical Manual ...

Page 177: ...9 NC C9 NC 1 2 FIX3 FIX35 FIX3 FIX35 FIX2 FIX35 FIX2 FIX35 R1 NC R1 NC 1 2 FIX4 FIX35 FIX4 FIX35 FID1 FID FID1 FID PAD Input PAD1 PAD Input PAD1 1 PAD Absorber PAD3 PAD Absorber PAD3 1 C5 3p9 C5 3p9 1 2 R3 NC R3 NC 1 2 FID2 FID FID2 FID W1 WIRE W1 WIRE R2 NC R2 NC 1 2 TL1 TL1 PAD Output PAD2 PAD Output PAD2 1 C1 6p8 C1 6p8 1 2 FID3 FID FID3 FID FIX1 FIX35 FIX1 FIX35 C6 NC C6 NC 1 2 C7 NC C7 NC 1 2...

Page 178: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 172 P6 P5 P7 P8 P1 P4 P2 P3 From the drawing you can see the layout of the pallet 9 Replacement parts 9 1 Replacement Pallet mosfet ...

Page 179: ...20000U KLC Bias wire Remove two welded jumpers to the end one connected to the splitter and the other connected to the RF combiner and unsolder the bias wire Jumper side splitter input Jumper side combiner output Unsolder the bias wire and remove the fuse Fuse ...

Page 180: ... the pa sta because it can escape when the screws are tightened Place pallet in its seat place screws and tighten in crossed mode so as tighten evenly Once done reisert the jumpers on splitter and RF combiner Remove the M5 socket head screws with setscrew wrench to 4 Make sure the wrench is in good conditions and damaged there may be a risk to run the seat of the wrench can be problematic to disas...

Page 181: ...ext to the CCU of the transmitter 10 Kw or higher Then we ll see why Feed the module 400Vac o 230Vac Take a multimeter by setting for measure DC current and point the ferrule to testing in place of the fuse and setting with trimmer the Bias current The value is 1 A at rest Reconnect the bias wire Trimmer Multimeter to the place of the fuse Bias wire ...

Page 182: ...nuator 6dB in series and up gradually with the power checking in the menù R F Unit xx xx is the number of module we are calibrating of CCU if all mosfet absorb same current and working properly The maximum difference of absorption beetwen one pallet and the other one must be 2A at the power of 3 Kw If this difference is greater verify the reason Possible causes may be n 1 mosfet who does not work ...

Page 183: ...of the machine so you can identify quickly the location of the various electrical and mechanical parts Electromechanical section Carriage pumps Dummy load 1 Vertical hydraulics Cooling System Space available for other equipment 10 1 General view TX 1 TX 2 Exciter 1 Exciter 2 CCU BIG DUMMY LOAD TX 3 GSM Telemetry OPZ TX 4 Dummy load 2 ...

Page 184: ...ELETTRONICA Rev 2 0 14 05 2015 178 User Technical Manual TX20000U KLC Hybrid coupler 1 Hybrid coupler 3 Hybrid coupler 2 ...

Page 185: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 179 RF output Air extraction fan Input terminals Parallel interface Plate connectors Inlet and outlet coolant ...

Page 186: ...TX20000U KLC 180 Rev 2 0 14 05 2015 User Technical Manual 10 2 Electromechanical section ...

Page 187: ...TX20000U KLC 181 Rev 2 0 14 05 2015 User Technical Manual 10 3 230 400 V wiring diagram ...

Page 188: ...TX20000U KLC 182 Rev 2 0 14 05 2015 User Technical Manual 10 4 Low tension and signals wiring diagrams ...

Page 189: ...1 R L 3 1 2 V 1 0 A 4 3 5 2 1 C 3 C P 1 u F M K T 1 2 R 1 0 2 2 R 1 W R V 4 4 7 Z A 1 R L 4 1 2 V 1 0 A 4 3 5 2 1 C 4 C P 1 u F M K T 1 2 R 1 1 2 2 R 1 W R V 5 4 7 Z A 1 R L 5 1 2 V 1 0 A 4 3 5 2 1 C 5 C P 1 u F M K T 1 2 R 1 2 2 2 R 1 W R V 6 4 7 Z A 1 R L 6 1 2 V 1 0 A 4 3 5 2 1 C 6 C P 1 u F M K T 1 2 C N 1 8 D B 9 C S M 5 9 4 8 3 7 2 6 1 C 7 C E 1 0 2 5 D 1 1 N 4 0 0 4 D L 1 L E D D 3 V R 1 3 ...

Page 190: ...TX20000U KLC 184 Rev 2 0 14 05 2015 User Technical Manual 10 6 Input terminals ...

Page 191: ...TX20000U KLC 185 Rev 2 0 14 05 2015 User Technical Manual 10 7 Parallel interface CSINTREMPJ5K ...

Page 192: ...19 4K7pF 1 2 C 5 4K7pF 1 2 C10 4K7pF 1 2 JP27 JUMPER3 1 3 2 JP47 KB4 1 2 3 4 R R 4B 47R 3 4 OC14 TLP620 1 2 4 3 C42 4K7pF 1 2 R R 5A 1K5 1 2 R R 3B 47R 3 4 JP11 JUMPER3 1 3 2 R R 1 D 47R 7 8 C38 4K7pF 1 2 R R 2B 47R 3 4 OC8 TLP620 1 2 4 3 K6 ZFH 12V 13 11 9 4 6 8 1 16 DZ2 12V 1W JP4 KB10 1 2 3 4 5 6 7 8 9 10 R R 1 4D 2K2 7 8 JP9 JUMPER3 1 3 2 C14 4K7pF 1 2 FIX3 FIX35 1 DL15 D3 V R22 10R DL5 D 3 V ...

Page 193: ...2 DL26 D 3 V K10 ZFH 12V 13 11 9 4 6 8 1 16 R R 12B 2K2 3 4 C66 4K7pF 1 2 JP41 JUMPER3 1 3 2 C64 4K7pF 1 2 JP33 JUMPER3 1 3 2 DL31 D 3 V C72 4K7pF 1 2 K23 ZFH 12V 13 11 9 4 6 8 1 16 JP36 JUMPER3 1 3 2 JP29 JUMPER3 1 3 2 C59 4K7pF 1 2 DL29 D 3 V R R 1 1D 2K2 7 8 C57 4K7pF 1 2 DZ11 BZW045V8 JP34 JUMPER3 1 3 2 JP37 JUMPER3 1 3 2 DZ9 BZW045V8 C43 4K7pF 1 2 DL27 D 3 V R60 100R R R 11B 2K2 3 4 DL36 D 3 ...

Page 194: ... systems to which it may be connected For example each digital input can be configured through a jumper in order to be active when grounded or when connected to a supply source between 12V and 24V The scheme of one generic digital input is shown in Figure 10 7 2 b Please pay attention to the anti parallel type optocouplers so that if the jumper is closed between the pins 1 and 2 by grounding the D...

Page 195: ...ntrol unit JP4 2 In STDBY Corresponds to the STDBY button of the control unit JP4 3 In OFF Corresponds to the OFF button of the control unit JP4 4 In EXT INH External inhibition jumper It is a N C type jumper which means that it must be active for the TX20000U KLC to work Upon delivery this terminal is closed to ground by a jumper JP4 5 In AUX INH Auxiliary external inhibition jumper It is a N O t...

Page 196: ...sulting the menus of the unit it is possible to trace the moment at which time and date the failure occurred JP8 3 In RESRV 2 Same as JP8 2 JP8 4 In RESRV 3 Same as JP8 2 JP8 5 In RESRV 4 Same as JP8 2 JP8 6 In EXCITER CHANGEO VER CMD This command launches the changeover procedure betwe en the exciters It has the same function as when you press the OK button when selecting line On air exciter in t...

Page 197: ...igital output active when exciter 2 is inhi bited by the control unit This output has a common contact dedicated to this function JP12 3 JP12 5 Out CMN LOCAL Common contact LOCAL see JP12 6 JP12 6 Out LOCAL LOCAL REMOTE status Digital output active when the TX20000U KLC is setted in local modality This output has a common contact dedicated to this function JP12 5 JP12 7 Out CMN MAINS Common contac...

Page 198: ...LC is in chan geover mode as regards the exciters The common contact of this output is RL3 JP47 3 JP38 3 Out LOWER PO WER Digital output active when the TX20000U KLC is set for the lower power level Common contact of this output is the RL3 JP47 3 JP38 4 Out NOMINAL POWER Digital output active when the TX20000U KLC is set for the nominal power level common contact of this output is the RL3 JP47 3 J...

Page 199: ... VDE pan for UPS connection If you do not have a UPS make a bridge Pinout ilme male alarm input Pin Cable color Description 1 Brown Minimum level of liquid in the tank 2 Yellow Common 12V 3 White Empty tank GND Green Common ground Pinout ilme female power supply fan s Pin Cable color Description 1 Black Fan 1 phase 2 Blue Common neutral 3 Gray Fan 2 phase GND Yellow green Common ground N female co...

Page 200: ...15 194 User Technical Manual TX20000U KLC 10 9 Hybrid coupler 1 and 2 COUP3DB5KT Input Module 1 Flange 7 8 panel Input Module 2 Flange 7 8 panel Output to dummy load Flange 7 8 panel Output combiner Flange 1 5 8 panel Inside view ...

Page 201: ... Technical Manual Rev 2 0 14 05 2015 195 10 10 Hybrid coupler 3 COUP3DB20KM Input combiner 1 Flange 1 5 8 panel Input combiner 2 Flange 1 5 8 panel Output to dummy load Flange 1 5 8 panel Out combiner Flange 3 1 8 panel Inside view ...

Page 202: ...ELETTRONICA Rev 2 0 14 05 2015 196 User Technical Manual TX20000U KLC ...

Page 203: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 197 10 11 Dummy load 1 and 2 PF1KDI5KWH2O 1 2 3 7 6 5 4 8 9 11 12 13 9 10 6a ...

Page 204: ...s 2A 6 DB 15 connector for reading power temperature 6a DB 15 connector for reading power temperature of the other dummy loads Only available in LOAD 2 7 Hydraulic connector for the output of liquid cooling 1 2 8 Temperature sensor 120 NC SETBIMET120NC 9 Fans for ventilation load VTL8550N 10 Temperature sensor 50 NA SETBIMET50NA 11 Temperature probe SLSNDTMPJ5K 12 Compensation coil BOB01020033A 1 ...

Page 205: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 199 10 12 Dummy Load 3 Big Dummy Load EDL5000 FMLC ...

Page 206: ...tection fuse fans 2A 5 RF input connector 1 5 8 EIA flange 6 Hydraulic connector for the output of liquid cooling 1 2 7 DB 9 connector for reading power temperature 8 KDI resistor 100 Ω 800 W termination RDT800J0100 9 Temperature sensor 120 NC SETBIMET120NC 10 Fans for ventilation load VTL8550N 11 Temperature sensor 50 NA SETBIMET50NA 12 Temperature probe SLSNDTMPJ5K 2 1 3 4 5 6 7 8 9 10 10 11 12 ...

Page 207: ... to emptying the circuit Connection pumps sent BLACK Liquid pressure gauge Pressure switch Connections to various devices input Connections to various devices output Thermostat 35 50 pinout 1 2 Blue C Brown GND Yellow green Cod TERIDRTC2012 Pressure switch pinout 1 Brown 2 3 Blue GND Yellow green Cod PRESPSM10R14 Flow switch pinout 1 Brown 2 Blue 3 GND Yellow green Cod FLUIDRMP1002 Thermostat 50 ...

Page 208: ...015 202 User Technical Manual TX20000U KLC 10 14 Carriage pumps CARPOMP04 Pump 1 Pump 2 Single pump POMMHI205DM Complete carriage CARPOMP04 Vertical hydraulics connection sent BLACK Vertical hydraulics connection aspiration BLUE ...

Page 209: ...154 Ilme male connector for power supply fan s Ilme female connector liquid level alarm Cable Pin color Description 1 Brown Minimum level of liquid in the tank 2 Yellow Common 12V 3 White Empty tank GND Green Common ground Cable Pin color Description 1 Black Fan 1 phase 2 Blue Common neutral 3 Gray Fan 2 phase GND Yellow green Common ground ...

Page 210: ...ELETTRONICA Rev 2 0 14 05 2015 204 User Technical Manual TX20000U KLC Air bleed valve Cap to fill the radiator and the circuit Tank Liquid Level Indicator Radiator cooling fans cod VTLA2E300AP0201 ...

Page 211: ...ding GSM Short Messages SMS to the main tainer s cellular phone or to any other number stored in the machine s memory The telemetry is installed in front of the rack of the transmitter between the module 3 and 4 The input for the antenna is connected to a first band pass filter 900Mhz and is then reported on the roof in the plate connectors The bottom part of the telemetry contains the following c...

Page 212: ...Send sms The LED on indicates that the GSM modem is sending SMS messages Modem com The LED on indicates that the modem is connected RS 232 The LED blinks when you connect your PC to the RS 232 telemetry to communicate with the transmitter using the Telecon 32bit Local The LED on indicates that the transmitter is in LOCAL via the selector switch on the CCU and telemetry will not send alert messages...

Page 213: ...cursor light on the Admin and click on it Scroll down the menu next to the item GenSt click on it and select Uart Adr and set it to 1 on the first exciter the lower and 2 on the second if present We must now set the address on the CCU which must be absolutely 3 this address is already set to factory From the main menu the one that shows the direct and reflected power press the ESC key and then OK ...

Page 214: ...n your PC Then run the program Station_upgrade exe which will update the list of stations Follow the instructions on screen to install the update Please note that if you already have an installed version of the Telecon32bit software the new software will just upgrade it and will not affect you installed station database WARNING The transmitter must be in REMOTE otherwise there can t be connected t...

Page 215: ... port you can use a USB RS 232 converter not supplied and the other end is connected to the RS232 port of the telemetry if it has already been added to the bridge between the modem and RS 232 remove Set the following parameters Com select the serial port in use on the PC COM1 COM2 ecc Baud is the speed of the serial port should always be 9600 otherwise it will you commu nicate Type is the type of ...

Page 216: ... done correctly it will open the following screen Click 2 times on the top item on the left 01 TLC5KPS in this box are listed all the devices connected to the machine via I2C BUS in this case we are querying the telemetry with the left mouse button opens a drop down menu and click the last entry EEprom A screen will open click on button Read EEPROM and the question Are you sure press OK ...

Page 217: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 211 Begin reading the data in the EEPROM The blue squares at the bottom showing what progress has been reached the reading of the EEPROM ...

Page 218: ...lly 1 Station Name Mnemonic name of the station like place or frequency this name will be displayed in the SMS message you will arrive Dial String Normally ATDT Number of Retry Number of messages to send We suggest to set this value to at least 2 in case of problems with the SMS Service Centre Service Center Number Service center number of your mobile operator Note before the number there must alw...

Page 219: ... the number set No the SMS message in case of alarm will not be sent to the number set ACS Yes the number set can be sent to telemetry via SMS requests for information or modify parameters No the number set can not send telemetry via SMS requests for infor mation or modify parameters Modem Select the type of modem used in this case GSM Clicking on the various fields you can change their values The...

Page 220: ...l Manual TX20000U KLC Once completed these settings click on Write EEPROM to write in the memory when asked answer OK Start writing data into the EEPROM The blue squares at the bottom showing what pro gress has been reached the writing of the EEPROM ...

Page 221: ...ss Details in the upper right and will open the following screen Through this screen and possible see all the parameters of trsmettitore as if you were in front of the machine forward power reflected unbalanced frequency see the status of the LEDs you can turn it off turn it on reset alarms and exchange the exciters To exit this screen press the X in the upper right ...

Page 222: ... etc I O indicates the status of its internal relay system questioned General contains general information about interrogated apparatus frequency forward and reflected power and so on In the Measure and General by moving the mouse cursor over the various lines of infor mation appears Simble prohibition red this indicates that you can not change that value The only screen where you can change the v...

Page 223: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 217 Example tab General PTX Example tab I O PTX ...

Page 224: ...ime and date the sameset on computer so that if there are alarms can be known with precision time and date on which the event occurred Once you click on the confirmation date is asked to do this answer Yes Also from the main screen clicking on the Alarms a screen opens where you can view the alarms to display the list click on the next to TLC5KPS ...

Page 225: ...ollowing question answer Yes Click on the Return at the bottom to return to the main screen Press the Exit to return to the selection of the type of transmitter Then disconnect the RS 232 cable by the telemetry and reconnect the bridge MODEM RS 232 Now you can connect remotely to the transmitter using a GSM modem connected to your PC or via phone to verify that everything works correctly Press the...

Page 226: ...1 13 10 16 2 Dial up via PC WARNING The transmitter must be in REMOTE otherwise there can be connected to the telemetry Launch the Telecon program Start Programs Telecon 32bit You will be presented with the database selection screen On the Database combobox the top line selet the PLUGIN_AMP MDB database Then select the station TX20KwLC2ptx station and click on Edit Phonebook ...

Page 227: ...smitter we want to control Note there is always the number in front of the interna tional prefix of the state where you are eg 39 for Italy Com select the serial port in use on the PC COM1 COM2 ecc Baud is the speed of the serial port should always be 9600 otherwise it will you commu nicate Type is the type of connection between PC and telemetry in this case select GSM Press the button Return at t...

Page 228: ...umero identificativo Alarm lista allarmi in memoria Lista allarmi in memoria RESET Station nome stazione ID numero identificativo ALARM RESET OK Cancellazione allarmi in memoria Every time you send a command must always return back a reply message to confirm that the command was received and executed The reply message may arrive within a maximum time of 5 min After this time the command is void Th...

Page 229: ... audio input to PTX2 6 Mains Fault solo se è presente l UPS Is no longer the power supply the transmit ter is turned off the UPS takes on the logic control modulators and telemetry 7 Water Level Min The liquid in the tank has reached the mini mum level Refill as soon as possible 8 Water Level Low The tank is empty the transmitter is turned off It requires operator intervention 9 Flux There is no f...

Page 230: ...o powers must be added or 2500 W the load Big Load for a time longer than 1 min it turns on the derating which leads to a lower power output from the transmitter to a value of about 3600 W This state persists for 1800 sec After this time the CCU restores the nominal power If the unbalanced power still exceeds 1500W on dummy loads 1 and 2 or 2500 W the load Big Load the derating procedure is repeat...

Page 231: ...left at the mercy of climatic agents Once removed the packaging protections place it in the position you want it to run Fix on the floor with the screws x4 positioned in the corners at the base of the rack Climb the external cooling unit ensuring the brackets to the wall in a convenient location to con nect the hydraulic hoses and electrical connections from the apparatus Supplied to the radiator ...

Page 232: ...e always at least 30 cm higher than the pipes placed on the top of rack In addition the tubes must always follow a path down and never up This is let to facilitate the loading of the liquid and to create a smooth flow After mounting the radiator to connect pipes from the outdoor unit for cooling liquid and remem ber to put the gasket provided on the transmitter MIN 30 CM ...

Page 233: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 227 Photos with gasket mounted ...

Page 234: ...and red on the outdoor unit are marked with colored sheath for the identification Make sure that the tubes that leave from the outdoor unit proceed up the transmitter always down to facilitate the loading of the liquid It may be recommended to mount the cable tray On the transmitter always observe the color red and blue ...

Page 235: ... unit to the top of the transmitter you can not reverse because they are both male female The two wires are interchangeable as they are pin to pin These cables are used to bring power to the radiator fan and the signals of the level of liquid in the tank Photos of the connection of external unit Photo of the cable connection on the transmitter ...

Page 236: ...anual TX20000U KLC Be sure to open the taps and removing the cap of the vent valve of the outdoor unit Fill the liquid tank of external unit On the cooling unit is a placed level indicator when there is no liquid the red float it will be on a low level ...

Page 237: ... full Open on the top of the machine the cover in order to access to the input terminal block and connect the power supply make sure it s the same with which the machine has been created threephase 380 or threephase 220 50 or 60 Hz otherwise it could seriously da mage GND yellow green NEUTRAL blue PHASE 1 brown PHASE 2 black PHASE 3 gray ...

Page 238: ...ctors put the VDE bridge or the UPS opz and turn it on otherwise the control logic will not work Once connected the electric alimentation turn on the automatic services BRAKER SER VICES to power the machine Check the menu cooling of the CCU the Mains which should be OK otherwise if there is Alr means that the RST phases are not in the correct order to solve the problem simply invert two phases At ...

Page 239: ... COULD DAMAGE THE MACHINE LO CATED ABOVE THE PUMP done this it will go out the whole residual air of the circuit At this point turn on the pumps go on and contactors PUMP 1 and PUMP 2 positioned on the electromechanical section and move the small lever on them to close the contact by pushing alternately to run well pumps Try for about a minute and if the flow is not ok pause and repeat the procedu...

Page 240: ...ORRECTLY YOU WILL SEE COOLING IN THE MENU THE FLOW WILL BE GIVE YOU OK AND THE TWO LEVELS OF THE TANK WILL BE OK Once loaded well liquid circuit turn left for 30 40 minutes without power to remove any air bubbles and constantly check the fluid level in the tank of the radiator and add if necessary Remember to close the cap of the vent valve external unit Connect the antenna cable The coolant can b...

Page 241: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 235 11 1 1 Datasheet coolant ...

Page 242: ...xciter in manual press the corresponding button on the front panel of the CCU thus turning on the LED MANUAL and make sure the two ptx are zero po wer and set the correct frequency Set Tx ON check in the menu Cooling if the pump is turned on and the indication Flux it s OK Go in the settings menù and set the power to the desred value ex 20Kw Verify that the 5 Kw modules are ON and that the interna...

Page 243: ...hed to the machine If there were significant differences it may be that the antenna or the filter cavity are incorrect Once the machine arrived at the power set and everything is ok go on the trimmer on the front panel of the individual amplifiers PWR ADJ located between the LEDs and set it up as the single amplifier down of 50 watts In this way even in situations of power surges the machine will ...

Page 244: ... 238 11 3 Ordinary maintenance Check once every two months that the liquid in the tank at the proper level Indications are displayed in the menu cooling If you should have lowered the level top up with the same type of liquid with which the machine has been supplied ...

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Page 247: ...uced memori zed or transmitted in any form or by any means electronic or mechanic inclu ding photocopying recording or by any information storage and retrieval system without written permission of the copyright owner Revision History Date Version Reason Editor 23 04 2012 1 0 First version Nicolini D 26 07 2012 1 1 Updating PSL5060 board Nicolini D 18 09 2012 1 2 Adding information Nicolini D 14 05...

Page 248: ...1104 e mail info rvr it web http www rvr it The RVR Logo and others referenced RVR products and services are trademarks of RVR Elettronica S p A in Italy other countries or both RVR 1998 all rights reserved All other trademarks trade names or logos used are property of their respective owners ISO 9001 2000 certiﬁed since 2000 ...

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