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Electrical Installation 

 

WARNING! 

 

 

 ELECTRIC SHOCK CAN KILL 

 

 

Machine grounding and High Frequency Interference Protection 

 
This welder must be grounded to earth. See national electrical codes for proper grounding 
methods. 
 
The high frequency generator being similar to a radio transmitter may cause interference to radio, 
TV and other electronic equipment. These problems may be the result of radiated interference. 
Proper grounding methods can reduce or eliminate this. 
 
Radiated interference can develop in the following ways 
 

1.  Direct interference from welder power source 

 

2.  Direct interference from the welding leads 

 

3.  Direct interference radiated from feedback into power lines 

 

4.  Interference from re-radiation by un-grounded metallic objects. 

 
Keeping these contributing factors in mind, installing equipment as per following instructions should 
minimize problems. 
 
 

1.  Keep the welder input power lines as short as possible and enclose as much of them as 

possible in metal conduit or equivalent shielding. There should be a good electrical contact 
between this conduit and ground (Earth). 
 

2.  Keep the work and electrode leads as short as possible. Tape the leads together where 

practical. 
 

3.  Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow 

welding power leakage  
 

4.  Keep earth lead connection to work in good condition – Clean area on workbench where 

earth clamp is situated on a regular basis. 

 
 

Input Connections 
 

Make sure the voltage, phase and frequency of input power is as specified on machine rating plate 
located at rear of machine. 
 
Have a qualified electrician provide suitable input power as per national electrical codes. Make sure 
machine is earthed / grounded. 
 

Summary of Contents for TIG200DV-PD

Page 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 TIG200DV PD DIGITAL TIG WELDER Dual Voltage 110V 240V OPERATION INSTRUCTIONS Version 2017 8...

Page 2: ...2...

Page 3: ...hine Product TIG200DV PD DIGITAL Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replace...

Page 4: ...inute basis If the duty cycle is exceeded a thermal protector will shut machine off until the machine cools Technical Specifications Model No R Tech TIG200DV PD Input 240V AC 50 60Hz 22A 110V AC 50 60...

Page 5: ...articles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never mo...

Page 6: ...these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them as...

Page 7: ...50 60Hz supply It comes with a 3 metre mains cable attached Connect wires according to national coding Brown wire Live Blue wire Neutral Green Yellow Wire Earth Ground Connecting to a mains electrica...

Page 8: ...chassis If experiencing localized interference when using machine connect workbench to this point using correct graded earth wire not normally used 3 Gas input connector Connect input gas hose ensuri...

Page 9: ...to by inserting and twisting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condition...

Page 10: ...Welding Fig 3 1 Negative power connector Connect the earth lead to by inserting and twisting until tight and the earth clamp to work bench 2 Positive power connector Connect the electrode holder by i...

Page 11: ...slope Down Slope adjustment 0 5 seconds The main welding current decreases from main amperage to minimum amperage in time selected when weld finished 3 Main current control This adjusts the main weldi...

Page 12: ...output of machine will be turned on and the arc will be started After the arc is started the output current will increase from the start min current to base main current in time selected by slope up R...

Page 13: ...flowing after weld has finished this cools stops tungsten from getting contaminated We recommend a minimum of 6 seconds 10 Base current control Pulse min current adjustment This sets pulse minimum ba...

Page 14: ...ows you to set the initial start current from 5A DC In 4T mode when trigger is pressed and held you will remain at start amps when you let go machine will then go to main set amps Do not set the start...

Page 15: ...ch For torches with amperage control feature when selected the machine will provide amperage up to maximum preset in LED when torch control knob is turned up down 21 Selector knob When turned this wil...

Page 16: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Page 17: ...rk resulting in a smaller heat affected zone which results in fewer deformations and reduced chance of cracking Welding in TIG mode with Remote foot pedal 1 Connect the Tig Torch to machine connect ea...

Page 18: ...sired MMA options Arc Force Hot start time and Amps Fig 4 20 7 Strike arc and weld WARNING ELECTRIC SHOCK CAN KILL When machine is switched to MMA mode output terminals are always live take care and d...

Page 19: ...orch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only b...

Page 20: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Page 21: ...as hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamination on gas hoses...

Page 22: ...ng current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furth...

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