background image

 

12 

Pulse width adjustment – This sets length of pulse 5 - 95%

 

 

6. 

TIG mode switch with pulse

 

 
Sets machine to TIG (GTAW) with pulse on. 
 

7. 

TIG mode switch without pulse - (Standard TIG mode) 
 

Sets machine to TIG (GTAW) with pulse off. 

 

8. 

2/4 Way selector switch

 

 
2/4 Step trigger mode switch – TIG welding can either be done in 2 or 4 step mode. 
 
When the trigger mode is in the 2 step position the following sequence will occur 
 

 

 

Press and hold the Tig torch switch to start sequence. 

 
The machine will open gas valve to start flow of shield gas, after a 0.5 seconds pre-flow 
time to purge air from torch hose the welding output of machine will be turned on and the 
arc will be started. After the arc is started the output current will increase from the start 
(min) current to base (main) current in time selected by slope-up. 
 
Release the Tig torch switch to end sequence. 
 
The machine will now decrease output to finish (min) current in time set by slope-down, 
once at finish (min) current the machine will stop output and the gas valve will continue to 
operate for the selected time (post flow) 
 
Possible variations of this standard sequence are shown in diagram below. It is possible to 
press and hold TIG torch switch a second time during down slope time to restart. After the 
switch is pressed the output current will raise to base (main) current 
 

 

 
 
 
When the trigger mode is in the 4 step position the following sequence will occur 
 

Summary of Contents for TIG200DV-PD

Page 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 TIG200DV PD DIGITAL TIG WELDER Dual Voltage 110V 240V OPERATION INSTRUCTIONS Version 2017 8...

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Page 3: ...hine Product TIG200DV PD DIGITAL Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replace...

Page 4: ...inute basis If the duty cycle is exceeded a thermal protector will shut machine off until the machine cools Technical Specifications Model No R Tech TIG200DV PD Input 240V AC 50 60Hz 22A 110V AC 50 60...

Page 5: ...articles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never mo...

Page 6: ...these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them as...

Page 7: ...50 60Hz supply It comes with a 3 metre mains cable attached Connect wires according to national coding Brown wire Live Blue wire Neutral Green Yellow Wire Earth Ground Connecting to a mains electrica...

Page 8: ...chassis If experiencing localized interference when using machine connect workbench to this point using correct graded earth wire not normally used 3 Gas input connector Connect input gas hose ensuri...

Page 9: ...to by inserting and twisting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condition...

Page 10: ...Welding Fig 3 1 Negative power connector Connect the earth lead to by inserting and twisting until tight and the earth clamp to work bench 2 Positive power connector Connect the electrode holder by i...

Page 11: ...slope Down Slope adjustment 0 5 seconds The main welding current decreases from main amperage to minimum amperage in time selected when weld finished 3 Main current control This adjusts the main weldi...

Page 12: ...output of machine will be turned on and the arc will be started After the arc is started the output current will increase from the start min current to base main current in time selected by slope up R...

Page 13: ...flowing after weld has finished this cools stops tungsten from getting contaminated We recommend a minimum of 6 seconds 10 Base current control Pulse min current adjustment This sets pulse minimum ba...

Page 14: ...ows you to set the initial start current from 5A DC In 4T mode when trigger is pressed and held you will remain at start amps when you let go machine will then go to main set amps Do not set the start...

Page 15: ...ch For torches with amperage control feature when selected the machine will provide amperage up to maximum preset in LED when torch control knob is turned up down 21 Selector knob When turned this wil...

Page 16: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Page 17: ...rk resulting in a smaller heat affected zone which results in fewer deformations and reduced chance of cracking Welding in TIG mode with Remote foot pedal 1 Connect the Tig Torch to machine connect ea...

Page 18: ...sired MMA options Arc Force Hot start time and Amps Fig 4 20 7 Strike arc and weld WARNING ELECTRIC SHOCK CAN KILL When machine is switched to MMA mode output terminals are always live take care and d...

Page 19: ...orch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only b...

Page 20: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Page 21: ...as hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamination on gas hoses...

Page 22: ...ng current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furth...

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