R-Tech POWER TIG 210EXT Operation Instructions Manual Download Page 15

 

15 

Note: 

When using foot pedal ensure this is set to minimum unless you want to have a 

HOT burst at end of weld. 

 

14. 

Post Flow Gas 
 

Adjustable from 0 - 50 seconds. When you stop welding the gas will continue to flow for this 
set amount of time, this allows the tungsten to cool without getting contaminated and also 
protect the weld bead until it has cooled slightly. 
For up to 100 amps use about 8 seconds, for 100 - 150 use 12 seconds and 150-210 use 
15 seconds.

 

 

15. 

Process selector 
 
Options are:- 
 
HF Tig - For automatic arc starting (normal setting for AC & DC Tig Welding) 
 
Lift Tig - If welding near sensitive electronic devices (car ECU etc) DC Only 
 
Stick - NON VRD - Normal 70v OCV is present before welding happens 
 
Stick - VRD (Voltage reduction device).

 

 
The OCV is reduced to below 20V (+/- 3v) for added safety. Once the electrode touches 
workpiece the arc is established and weld carries on as normal. However when using VRD 
sometimes it can be harder to strike the arc and you may need to scratch the electrode on 
work a bit more, even more so with rusty / dirty metals. 
 
When welding with VRD you may notice a slight delay in the initial striking, this is normal. 
 

16. 

Parameter selector

 

 
Press this button to scroll left to right through the machine parameters 
 

17. 

Parameter adjuster

 

 
Turn this knob to adjust parameter values, if you hold the knob in and turn it increase 
adjustment speed. 
 

18. 

MMA Arc Force control 
 

This controls the arc response to when electrode is held close/away from workpiece. Arc 
force automatically adjusts by changing the volts / amps to maintain a stable arc. 
 
This is represented as a % of available arc force amperage 
 

19. 

MMA Hot Start time

 

 
Adjusts the time from 0 - 2 seconds that the hot start will happen at beginning of weld. This 
helps to reduce electrode sticking to work. 
 

20. 

MMA Hot Amps %

 

 
For controlling the amount of extra amps when the arc is first started and prevents the 
electrode sticking to work. Adjustable from 0 - 100% of hot start amps available. 
 

Summary of Contents for POWER TIG 210EXT

Page 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 POWER TIG 210EXT DIGITAL TIG WELDER OPERATION INSTRUCTIONS Version 2014 1...

Page 2: ...2...

Page 3: ...w for future reference This information can be found on data plate at rear of machine Product POWER TIG 210EXT DIGITAL Serial No ___________________________________ Date of Purchase __________________...

Page 4: ...erloads beyond the output ratings and duty cycle as per machine specifications with thermostat protection of the output coils and rectifiers Welding Capability Duty Cycle The R Tech POWER TIG 210EXT D...

Page 5: ...fety Precautions Read entire section before starting installation WARNING Electric Shock can kill Only qualified personnel should perform this installation Turn off input power at the fuse box before...

Page 6: ...as where water rain is around Read and follow the Electric Shock Warnings in the safety section if welding must be performed under electrically hazardous conditions such as welding in wet areas or wat...

Page 7: ...ne rating plate located at rear of machine Have a qualified electrician provide suitable input power as per national electrical codes Make sure machine is earthed grounded Make sure fuse or circuit br...

Page 8: ...to an Engine Driven Generator If connecting this machine to an engine driven generator please ensure the following Minimum Generator KVA Output 7 0 KVA continuous Generator to be fitted with AVR autom...

Page 9: ...hine is turned on by on switch it will then output power from aux socket Fig1 1 1 Main chassis earth bolt If you experience interference you can fit extra earth to this point Not normally used 2 Gas I...

Page 10: ...to by inserting and twisting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condition...

Page 11: ...ower connector Connect the earth lead to by inserting and twisting until tight and the earth clamp to work bench 2 Not used for MMA welding 3 Positive power connector Connect the electrode holder by i...

Page 12: ...d release the green save LED will now light for about 2 seconds and then go out The parameters have now been stored The red select LED will then come back on if you make any more adjustments these wil...

Page 13: ...um Note Start amps is used when using foot pedal as well so ensure this is set to above guide 5 Up Slope Adjustable from 0 25 seconds This allows you to gradually increase the amperage from start amps...

Page 14: ...has a higher melting temperature than the base metal and this needs to be lifted off So you can control the amount of cleaning or penetration Too much cleaning will cause the tungsten to wobble and sp...

Page 15: ...al However when using VRD sometimes it can be harder to strike the arc and you may need to scratch the electrode on work a bit more even more so with rusty dirty metals When welding with VRD you may n...

Page 16: ...quence will occur Press and hold the Tig torch switch to start sequence The machine will open gas valve to start flow of shield gas after the set pre flow time to purge air from torch hose the welding...

Page 17: ...switch when main weld is complete The machine will now decrease the welding output current to finish min in down slope time set Once at finish min output you can release the Tig torch switch to end we...

Page 18: ...AC waveforms allowing very specialised welding to be carried out Advanced Squarewave is the default mode and offers excellent arc control Soft square and Sinewave are similar to older transformer sty...

Page 19: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Page 20: ...fewer deformations and reduced chance of cracking There are no set rules for pulse welding as this is down to personal choice by the welder Welding in TIG mode with Remote foot pedal 1 Connect the Ti...

Page 21: ...Fit MMA electrode holder to terminal on machine Fig 3 3 2 Fit earth lead to terminal on machine and to work piece Fig 3 1 3 Select stick on front panel Fig 4 15 4 Place electrode in holder 5 Select d...

Page 22: ...orch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only b...

Page 23: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Page 24: ...r leaks in torch gas hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamina...

Page 25: ...ing current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furt...

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