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6

Electrical Installation

 

WARNING!

 

ELECTRIC

 

SHOCK

 

CAN

 

KILL

 

Machine grounding and High Frequency Interference Protection

 

This plasma cutter must be grounded to earth. See national electrical codes fro proper grounding methods. The high 
frequency generator being similar to a radio transmitter may cause interference to radio, TV and other electronic 
equipment. These problems may be the result of radiated interference. Proper grounding methods can reduce or eliminate 
this. Radiated interference can develop in the following ways   

1. Direct interference from welder power source
2. Direct interference from the welding leads
3. Direct interference radiated from feedback into power lines
4. Interference from re-radiation by un-grounded metallic objects.

Keeping these contributing factors in mind, installing equipment as per following instructions should minimize 
problems.  

Keep the welder input power lines as short as possible and enclose as much of them as possible in metal conduit 

or equivalent shielding. There should be a good electrical contact between this conduit and ground (Earth). 

Keep the work and electrode leads as short as possible. Tape the leads together where practical. 

Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow welding power leakage 

Keep earth lead connection to work in good condition Clean area on workbench where earth clamp is situated on a 

regular basis. 

Input Connections

 

Make sure the voltage, phase and frequency of input power is as specified on machine rating plate located at rear of 
machine.  

Have a qualified electrician provide suitable input power as per national electrical codes. Make sure machine is earthed / 
grounded.  

Make sure fuse or circuit breaker is correct rating for machine. Using fuses or circuit breakers smaller than recommended 
will result in nuisance shut off from welder inrush currents even if cutting at low amperages. Failure to follow these 
instructions can cause immediate failure within the welder and void machines warranty.   

Turn the input power OFF at the mains switch & fuse box before working on this equipment. Have a qualified electrician 
install & service this equipment. Allow machine to sit for 5 minutes minimum to allow the power capacitors to discharge 
before working inside this equipment. Do not touch electrically live parts 

Summary of Contents for PLASMA 50HF

Page 1: ...www r techwelding co uk Tel 01452 733933 Fax 01452 733939 PLASMA 50HF INVERTER PLASMA CUTTER OPERATION INSTRUCTIONS Version 2020 05 LT70...

Page 2: ...2...

Page 3: ...on can be found on data plate at rear of machine Product PLASMA 50HF Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased ______________________...

Page 4: ...asma cutting processes within its output capacity of 50 Amps DC Equipment Limitations The R Tech PLASMA 50HF is protected from overloads beyond the output ratings and duty cycle as per machine specifi...

Page 5: ...ons can result in excessive operating temperatures which can lead to plant failure Grinding Do not direct grinding particles towards the plasma cutter An abundance of conductive material can cause pla...

Page 6: ...and ground Earth 2 Keep the work and electrode leads as short as possible Tape the leads together where practical 3 Be sure the torch and earth leads rubber coverings are free from cuts and cracks th...

Page 7: ...PECIFICATION AND MUST BEFITTED TO A 32AMP 240V MAINS INPUT DO NOT RUN ON 13AMP PLUG FAILURE TO RUN ON CORRECT SUPPLY WILL IN VALIDATE WARRANTY Connecting to an Engine Driven Generator If connecting th...

Page 8: ...r pressure input Screw supplied PCL fitting into regulator ensuring no air leaks You can also fit other connectors to suit your needs 3 2 nd Earth connection This can be used to earth the machine to w...

Page 9: ...st clockwise until tight Secure other end of earth lead to work piece via the earth clamp 2 FUSE Pilot arc fuse 3 Torch power connector Connect the main torch euro socket by locating and pushing in an...

Page 10: ...Test Gas Cutting selector switch When in the up position this is test gas mode when setting air pressure switch to test gas so you obtain actual air flow cutting pressure When in the down position thi...

Page 11: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Page 12: ...approximately 20 6 Hold torch in starting position on work and press torch switch and the high frequency will initiate the pilot arc and contact with the work piece and machine will automatically swi...

Page 13: ...lowing procedure 1 Switch off machine 2 Ensure torch has cooled down to avoid burns 3 Unscrew the white ceramic shield cup 4 Remove the cutting tip 5 Check the condition of cutting electrode replace c...

Page 14: ...orking inside this equipment Do not touch electrically live parts 1 Periodically 3 6 months depending on use environment remove the side top panels of machine and clean out machine with a low pressure...

Page 15: ...release button on bottom of air regulator water trap Fit new consumables as per instructions earlier in this manual HF PCB Failure Contact R Tech for repair 5 Machine keeps overheating Warning light i...

Page 16: ...rt No P50L EL P50L CT1 P50L RN P50L SS Plasma 50HF Electrode Cutting tip Retaining nozzle Stand off spring Double pointed spacer Gas distributor P50L DPS Torch head assy P50L THH Torch Complete Hand H...

Page 17: ...17 Wiring Diagram...

Page 18: ...18...

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