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BA_BM_HS-1000_EN-45-21.docx

 

 

12

 

Maintenance and Repair 

Maintenance and repair work may only be carried out by competent, trained and instructed personnel. If neces-
sary, further operating instructions and/or additional documents must be observed. 

 
 

 

 

 

 

 

 

 

After maintenance or repair work on the lift table, always carry out a function test. 

 

 

It is forbidden to reach under the lift table platform before it is secured  
with the safety catches (see 

 section 12.1). 

 

Model HS 1000 | AH: Turn off the main switch before carrying out any maintenance 
or repair work. WARNING! There is an acute risk of electric shock when opening the 
battery box even if the main switch is turned off! 

 

Wear safety shoes with steel-toed caps.  

 

Wear suitable protective clothing. 

 

 

Repair work on electrical, hydraulic and mechanical components may only be carried out by 
authorised and trained personnel. 

 

 

Before any maintenance and repair work is carried out, chapter 

 4 "Safety" must be read 

carefully and observed. 

12.1

 

Safety Catches for Securing

 

 

 Figure 9: Safety catch for securing 

The safety catches (

7

) on the longitudinal side are primarily used for secur-

ing during maintenance work that has to be carried out under the lift table 
platform. This mainly includes replacing the hydraulic cylinder. Since the lift 
table can no longer be held when the cylinder is removed, it can fall dan-
gerously. For this reason, the safety catches must generally be used during 
maintenance work in the scissor area and underneath the platform.  

To secure the lift table, move it upwards so that the safety catches (

7

) can 

be folded over. Now fold the safety catches (

7

) manually by 180° so that 

they engage in the catch point (

7b

) shown in 

  Figure 9. 

12.1.1

 

Replacing the Hydraulic Cylinder 

Position the lift table so far upwards that the safety catches (

7

) can be folded down. Then fold down the two 

interconnected safety catches (

 Figure 9) and lower the lift table so that the safety catches are engaged. The 

hydraulic cylinder is now released and accessible for removal. 

 

Stop! Do not work under the lift table platform until it is mechanically locked via the safety catch. 
Non-compliance can result in life-threatening injuries.

 

12.2

 

Maintenance Intervals

 

Interval  Action 

Daily 

Check all components for damage and have them replaced by competent personnel if neces-
sary. If you have any questions, please contact our support (phone: 0049 7576 / 962 978 - 0). 

Monthly 

Lubricate the castors and bearings a little. 

Annual 

Make and document annual inspection of the lift table according to regulations. 

7

7b

Summary of Contents for HS 1000 FH

Page 1: ...Krauchenwies Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Foot hydraulic and battery hydraulic adjustable Sciss...

Page 2: ...Conversions and Modifications of the Lift Table 9 4 6 Load Distribution and Influence on the Nominal Load 9 4 7 Hazardous Areas 10 4 8 Residual Risks 11 4 9 Observe the Environmental Protection Regul...

Page 3: ...13 Battery Charging Unit 23 13 1 CTEK MXS 5 0 Operation Instructions 23 14 Decommissioning 29 15 Disassembly and Scrapping 29 16 Options and Accessories 30 16 1 Table Tops Wood or Steel 30 EU Declarat...

Page 4: ...eans the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair Apart from the operating manual and t...

Page 5: ...e to a prohibited zone on a platform Do not enter There is an increased risk of injury or even death Reference to a possible crushing hazard Non observance increases the risk of injury to hands and fi...

Page 6: ...ting and lowering loads as well as a height adjustable assembly table Typical areas of application are workplaces in manufacturing assembly and maintenance where precise height adjust ment for ergonom...

Page 7: ...r and maintenance work on electrical and hydraulic components e g battery or hydraulic cylinders may only be performed by authorized and trained personnel Repair and maintenance work may only be carri...

Page 8: ...and moving loads The lift table may only be used on horizontal floors for lifting loads The lift table may only be moved when the load is lowered The lift table must be positioned freely in the room...

Page 9: ...e used Deviations are not permitted Unauthorized modifications or conversions by the operator without the written consent of the manufacturer are prohibited This excludes any warranty liability and ot...

Page 10: ...a Before maintenance work always lock the safety catch to secure the platform first see section 12 1 Hydraulic system On hydraulic cylinders and all oil bearing parts seals and lines Oil spraying out...

Page 11: ...ing transport or installation Unauthorised persons are not allowed to enter the lift table installation area responsibility of the operator Stop Do not work under the lift table platform until it is m...

Page 12: ...ions to the lift table without the manu facturer s approval This will compromise safety and invalidate the manufacturer s warranty and any lia bility claim Spare parts must meet the technical requirem...

Page 13: ...ation Net weight2 approx 250 kg approx 295 kg Hydraulic power units 1 x lateral 1 x lateral Battery technology Lead gel maintenance free Battery output voltage 12 VDC Battery capacity 26 Ah Battery op...

Page 14: ...et appropriately drive centrally into the designated places on the freight pallet on the longi tudinal side of the lift table and lift carefully Carefully lift the HS 1000 from the truck The net weigh...

Page 15: ...e responsibility for safe loading is borne by the respective shipper Please note the following when lashing in the transport vehicle The loading area of the transport vehicle must always be clean and...

Page 16: ...000 FH Pos Description Pos Description 1 Foot pedal for height adjustment 5 Table top 2 Fixed castors 2 pieces 6 Hydraulic cylinder 3 Swivel castors with brake 2 pieces 7 Safety catches for maintenanc...

Page 17: ...ription 1 Push button unit for height adjustment 6 Hydraulic cylinder 2 Fixed castors 2 pieces 7 Safety catches for maintenance 3 Swivel castors with brake 2 pieces 8 Battery box 4 Lifting scissor 9 B...

Page 18: ...AH Figure 5 Main switch Before working with the battery hydraulic lift table AH ensure that a the battery is in a charged state b the main switch 10 is in the ON position After finishing work or duri...

Page 19: ...e foot pedal 1 is released the movement stops and the working platform remains in this position In order to adjust the lift table infinitely and exactly to the desired position the foot pedal 1 can be...

Page 20: ...s been lowered completely and the applied load has been removed Switch off the battery hydraulics vie the main switch 10 Connect the charging cable of the battery charger to 230 VAC charging is also p...

Page 21: ...The more precisely you describe the fault to us the better we can then remedy the situation General Faults Fault Possible Cause Remedy Lift table does not lower completely to the bottom Safety catch f...

Page 22: ...ied out under the lift table platform This mainly includes replacing the hydraulic cylinder Since the lift table can no longer be held when the cylinder is removed it can fall dan gerously For this re...

Page 23: ...y charger MXS 5 0 integrated in the battery box is a commercially available microprocessor con trolled charger from the manufacturer CTEK The charging voltage for the lead gel battery installed in the...

Page 24: ...24 BA_BM_HS 1000_EN 45 21 docx Select charging mode 14 4 V 5 A CAUTION Charging voltages higher than 14 4 V can damage or destroy the battery...

Page 25: ...25 BA_BM_HS 1000_EN 45 21 docx...

Page 26: ...26 BA_BM_HS 1000_EN 45 21 docx CHARGING PROGRAM...

Page 27: ...27 BA_BM_HS 1000_EN 45 21 docx...

Page 28: ...28 BA_BM_HS 1000_EN 45 21 docx...

Page 29: ...alified disposal company When separating disposing of or recycling the lift table materials comply with the environmental protection laws in force at the place of use regarding the disposal of industr...

Page 30: ...E TOP BEECH MULTIPLEX For HS 1000 screwed on platform plate is coated with linseed oil Platform size 1700 x 1000 x 30 mm Weight approx 40 kg 193 700 00 BATTERY HYDRAULIC DRIVE WITH MANUAL PUSHBUTTON F...

Page 31: ...HS 1000 AH Type designation Lift Table Serial number s Year of manufacture in the version provided complies with the EU Machinery Directive 2006 42 EC and the following further directives The followi...

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