background image

Industrial Series

Quincy Compressor

50263-106, October 2004

2

3501 Wisman Lane, Quincy IL - 62305-3116

resolved by following proper maintenance proce-
dures.

Quincy Compressor neither states as fact, nor in

any way implies that the above list of safety pre-
cautions is an all inclusive list, the observance of
which will prevent all damage to property or injury to
personnel.

Every effort has been taken to ensure that com-

plete and correct instructions have been included in
this manual. However, possible product updates and
changes may have occurred since this printing. Quincy
Compressor reserves the right to change specifica-
tions without incurring any obligation for equipment
previously or subsequently sold.

DESCRIPTION
& APPLICATION

Industrial & Air Master QTS Series single stage
compressors and vacuum pumps are air-cooled and
splash lubricated. See appropriate parts manual for
recommended RPM operating range and pressure.
The QTS-3VAC & QTS-5VAC vacuum pumps are
approved for sweet dry natural gas applications. It is
the installers responsibility to meet the appropriate
codes and regulations for this type of installation.

INSTALLATION

Industrial & Air Master Series air compressors should
be located in an area that is clean, dry, well lighted,
and adequately ventilated.

 (Note: A gas engine will

produce carbon monoxide; always provide adequate
ventilation!)

 The compressor belt guard must not be

located closer than 12 inches to a wall, or 24 inches to
another compressor. Additional safety can be achieved
by locating the pulley drive system, with the guard,
next to the wall. Do not allow hot air from additional
equipment to blow towards the compressor.

It is recommended that the compressor be oper-

ated in temperatures 

under

 104°F and over 32°F. In

cold climates, the compressor should be installed in
a heated building.

Read the motor nameplate to verify that the volt,

phase and hertz ratings are the same as the electrical
power supply connecting to the motor. 

NOTE: Do

not use a triple voltage (115/208-230) single-
phase motor or (208-230/460) 3-phase motor for
208 volts or lower. Use a 200 volt or 208 volt
motor only.

DANGER !

Under no circumstances should a compressor be
used in an area where toxic, volatile, or corrosive
agents are used or stored near the compressor.

This instruction manual, and any instructions

supplied by manufacturers of supporting equipment,
should be read and understood prior to starting the
compressor. If there are any questions, please call
your local Quincy distributor.

Safety Precautions

•Relieve the system of all pressure before servicing

any part of the unit.

•Allow ample time for the compressor to cool before

performing service procedures. Some surface tem-
peratures exceed 350°F when the compressor is
operating.

•Do not remove or paint over any DANGER!,

WARNING!, CAUTION!, or instructional mate-
rials attached to the compressor.

•Periodically check all pressure relief valves for

proper operation.

•Do not change the pressure setting of the pressure

relief valve, restrict the function of the pressure
relief valve, or replace the pressure relief valve
with a plug.

•Do not install a shutoff valve in the compressor

discharge line without first installing a pressure
relief valve of proper size and design between the
shutoff valve and the compressor.

•Do not make alterations to this compressor.

•Do not operate the compressor in excess of its

service rating.

•Prior to use, make a general overall inspection of

the unit and correct any unsafe situations.  All
fasteners must be kept tight.

•If for any reason any part of the manual becomes

illegible or the manual is lost, have it replaced
immediately. The instruction manual should be
read periodically to refresh one’s memory.

•Wear safety glasses during operation, service &

maintenance procedures.

DANGER !

Air used for breathing or food processing must
meet OSHA 29 CFR 1910.134 or FDA 21 CFR 178.3570
regulations. Failure to do so may cause severe
injury or death.

The owner, lessor or operator of any compressor

unit manufactured by Quincy Compressor is hereby
warned that failure to observe the safety precautions
and procedures outlined in this manual may result in
serious personal injury, damage to property, and
may void your warranty. Quincy Compressor must
authorize all warranty service. Before contacting
your distributor or the factory, check the mainte-
nance requirements and the troubleshooting guide
for your compressor. Most warranty issues can be

Summary of Contents for QTS Series

Page 1: ...entirety and understood prior to installation by all personnel who install operate and or maintain this product Manual No 50263 106 October 2004 Edition Instruction Manual QTS QTS QTS QTS QTS Industr...

Page 2: ...received a completed warranty registration card within thirty 30 days of your purchase of this compressor or at the time service is requested you must be prepared to provide proof of purchase in the f...

Page 3: ...t motor only DANGER Under no circumstances should a compressor be used in an area where toxic volatile or corrosive agents are used or stored near the compressor This instruction manual and any instru...

Page 4: ...iring Schematic for 120 VAC Single Phase 1 Thru 5 h p Stationary Units WP 1753A Fig 2 Wiring Schematic for 240 VAC Single Phase 1 Thru 5 h p Portable Units WP 1753C Fig 4 Wiring Schematic for 240 VAC...

Page 5: ...16 Fig 5 Four Cylinder Single Stage 3 Phase Units With 1750 RPM Motor Only Wiring Schematic WP1744A Magnetic Starter Contactor Overload Relay Connect incoming power lines at screw terminals L1 L2 L3 C...

Page 6: ...nections at screw terminals L1 L2 Fig 6 Four Cylinder Single Stage Single Phase Units With 1750 RPM Motor Only Wiring Schematic WP1744B Magnetic Starter Contactor Overload Relay Connect incoming power...

Page 7: ...pacitor Start Capacitor Run 3450 RPM Motor Only Wiring Schematic WP1753 Install incoming power line connections at screw terminals L1 L2 Pressure Switch Connect incoming power line at this screw termi...

Page 8: ...L 62305 3116 Fig 8 Single Phase MDR Pressure Switch Overload Relay 1750 RPM Motor Connection Diagram Rated 22 30 Amps Connect incoming power lines at screw terminals L1 L2 Pressure Switch CAUTION Veri...

Page 9: ...a problem Do not operate the compressor until the source has been identified and corrected by a qualified techni cian Electrical Information The installation electric motor wiring and all elec trical...

Page 10: ...tment instructions from the manufacturer includedintheenvelopeshippedwith the compressor unit Pressure Relief Valves Pressure relief valves aid in preventing system fail ures by relieving system press...

Page 11: ...other contaminants Compressed Air Discharge System All parts of the discharge piping should fit so as not to create any stress between the piping and connec tions WARNING Discharge piping can exceed 3...

Page 12: ...ing It could restart at any time Follow all safety precautions outlined in MAIN TENANCE Step 1 Basic compressors are shipped without lu bricant in the crankcase Add lubricant per specifications Refer...

Page 13: ...dicatethepresenceofcondensedliquids Refer to TROUBLESHOOTING Drain the air tank drop legs and moisture traps in air distribution system Tank s subjected to freezing temperatures may contain ice Store...

Page 14: ...distributor in several container sizes Refer to the parts manual for part numbers A non detergent SAE 10W SAE 20W or SAE 30 weight lubricant may be used in your compressor Refer to the chart below to...

Page 15: ...uns parallel to the straightedge Use a wheel puller to move the motor pulley on the shaft Properly adjusted a 3 pound pressure applied to the belt between the motor pulley and the compres sor flywheel...

Page 16: ...aximum pressure will void the warranty and may cause personal injury Step 3 Turn clockwise to increase unload pres sure turn counterclockwise to decrease unloadpressure Holdpositionwithwrench and proc...

Page 17: ...Industrial Series Quincy Compressor 50263 106 October 2004 16 3501 Wisman Lane Quincy IL 62305 3116 DECAL LOCATIONS...

Page 18: ...Industrial Series Quincy Compressor 50263 106 October 2004 17 3501 Wisman Lane Quincy IL 62305 3116 TYPICAL DECAL LOCATIONS FOR VERTICAL UNITS model QT 5 vertical unit shown...

Page 19: ...used 3 Replace check valve or unloader 4 Check with voltmeter 5 Replace with correctly sized motor 6 Check for proper size fuse 7 Replace motor 8 Change power cord voltage of motor to match voltage o...

Page 20: ...fer to Belt Alignment Adjustment 11 Replace motor 12 Move the compressor to a well ventilated area 13 Change power cord voltage of motor to match voltage of power source PROBLEM CAUSES CORRECTION 1 Re...

Page 21: ...ed up to high enough pressure faulty regulator 11 Insufficient pressure at tool or accessory 1 Contact qualified electrician 1 Reversed wiring polarity 10 Compressor runs backwards 1 Change lubricant...

Page 22: ...der head cooling fins 3 Unit is undersized for applica tion 4 Insufficient lubrication 5 Compressor runs backwards 6 One or more head valves failing to seat properly 7 Damaged cylinder head gasket 8 R...

Page 23: ...n thirty 30 days after receipt of notification of readiness for shipment Claims for shortages will be deemed to have been waived if not made in writing with ten 10 days after the receipt of the materi...

Page 24: ...he instruction manual provided with Quincy Compressor products as well as any instructions supplied by manufacturers of supporting equipment should be read and understood prior to performing maintenan...

Page 25: ......

Page 26: ...Systems ocating Systems ocating Systems ocating Systems 217 222 7700 Air Master Air Master Air Master Air Master Air Master 217 277 0270 E mail E mail E mail E mail E mail info quincycompressor com We...

Reviews: