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Industrial Series

Quincy Compressor

50263-106, October 2004

9

3501 Wisman Lane, Quincy IL - 62305-3116

Uneven feet drawn tightly to the concrete pad will
cause severe vibrations resulting in cracked welds or
fatigue failure. The customer is responsible for pro-
viding a suitable foundation & isolator mounting
where necessary.

Mounting Mobile Units

Units mounted to truck beds must be fastened in
such a way as not to create any stress to the air
receiver. Truck beds have a tendency to flex and
could cause damage to the receiver if fastened di-
rectly to the truck bed. It is the user's responsibility
to provide an adequate means of fastening the unit in
these applications.

SYSTEM COMPONENTS

Drive Pulleys / Flywheels

Drive pulleys and compressor flywheels must be
properly aligned and tensioned to specifications. 

(Re-

fer to Belt Alignment & Adjustment.)

WARNING !

Excessive compressor RPM’s could cause a pulley
or flywheel to shatter, possibly causing bodily harm
or death. Do not operate the compressor above the
recommended RPM. (Refer to DESCRIPTION &
APPLICATION)
.

Guards

Guards must be designed and mounted in compli-
ance with OSHA safety and health standards 29 CFR
1910.219 in OSHA manual 2206, and any state or
local codes. They must provide protection from mov-
ing parts while still allowing full air flow for cooling
purposes.

WARNING !

Guards must be fastened in place before starting
the compressor. Always disconnect and lockout the
power supply to the unit before removing the guard.

Check Valves

Check valves are designed to allow air to flow freely
in one direction only. A properly sized check valve
must be provided.

 Do not rely on a check valve to

isolate a compressor from a pressurized tank or com-
pressed air delivery system during maintenance proce-
dures.

Pressure Regulator

This type of valve allows the operator to control the
air pressure setting of the compressor discharge. A
gauge is provided to indicate the air pressure.

Refer to the adjustment instructions from the

manufacturer, included in the envelope shipped with
the compressor unit.

Pressure Relief Valves

Pressure relief valves aid in preventing system fail-
ures by relieving system pressure when compressed
air reaches a predetermined pressure level. All air
receivers must be equipped with an adequately sized
pressure relief valve. This type of valve is preset by
the manufacturer and must not be modified in any
way.

Pressure relief valves are to be placed ahead of

any potential blockage point which includes, but not
limited to, shutoff valves, heat exchangers, pulsation
dampeners, and discharge silencers. Ideally the pres-
sure relief valve should be threaded directly into the
pressure point it is sensing, not connected with tub-
ing or pipe, and always pointed away from any
chance bystander.

WARNING !

Pressure relief valves must be provided to protect
compressed air systems in accordance with ASME
B19 safety standards. Failure to provide properly
sized pressure relief valves may cause property
damage, severe personal injury or even death.

Compressor Controls (Electric Motor
Powered Units)

Start/Stop

Electric motor powered units are equipped with a
pressure switch as standard equipment for start/stop
operation. The pressure switch (when set to the
“auto” position) reacts to the demand for compressed
air and allows the motor to start. When the demand
is satisfied, the unit stops. Pressure switches pro-
vided by Quincy Compressor are preset at the factory
and should only be modified by a qualified techni-
cian. Pressure switches equipped with an OFF /
AUTO contact lever 

(refer to Fig.13)

 should be set to

the “OFF” position when connecting or disconnecting
the power cord from the electrical outlet or when
changing air tools.

This system provides a loadless start feature. A

release valve on the pressure switch opens when the
unit shuts down and bleeds off pressure in the dis-
charge line. The check valve holds pressure in the
tank.

Compressor Controls (Gasoline Engine
Powered Units)

Gasoline engine powered units are equipped with a
pilot unloader valve as standard equipment for con-
stant run operation (the engine and compressor con-

Summary of Contents for QTS Series

Page 1: ...entirety and understood prior to installation by all personnel who install operate and or maintain this product Manual No 50263 106 October 2004 Edition Instruction Manual QTS QTS QTS QTS QTS Industr...

Page 2: ...received a completed warranty registration card within thirty 30 days of your purchase of this compressor or at the time service is requested you must be prepared to provide proof of purchase in the f...

Page 3: ...t motor only DANGER Under no circumstances should a compressor be used in an area where toxic volatile or corrosive agents are used or stored near the compressor This instruction manual and any instru...

Page 4: ...iring Schematic for 120 VAC Single Phase 1 Thru 5 h p Stationary Units WP 1753A Fig 2 Wiring Schematic for 240 VAC Single Phase 1 Thru 5 h p Portable Units WP 1753C Fig 4 Wiring Schematic for 240 VAC...

Page 5: ...16 Fig 5 Four Cylinder Single Stage 3 Phase Units With 1750 RPM Motor Only Wiring Schematic WP1744A Magnetic Starter Contactor Overload Relay Connect incoming power lines at screw terminals L1 L2 L3 C...

Page 6: ...nections at screw terminals L1 L2 Fig 6 Four Cylinder Single Stage Single Phase Units With 1750 RPM Motor Only Wiring Schematic WP1744B Magnetic Starter Contactor Overload Relay Connect incoming power...

Page 7: ...pacitor Start Capacitor Run 3450 RPM Motor Only Wiring Schematic WP1753 Install incoming power line connections at screw terminals L1 L2 Pressure Switch Connect incoming power line at this screw termi...

Page 8: ...L 62305 3116 Fig 8 Single Phase MDR Pressure Switch Overload Relay 1750 RPM Motor Connection Diagram Rated 22 30 Amps Connect incoming power lines at screw terminals L1 L2 Pressure Switch CAUTION Veri...

Page 9: ...a problem Do not operate the compressor until the source has been identified and corrected by a qualified techni cian Electrical Information The installation electric motor wiring and all elec trical...

Page 10: ...tment instructions from the manufacturer includedintheenvelopeshippedwith the compressor unit Pressure Relief Valves Pressure relief valves aid in preventing system fail ures by relieving system press...

Page 11: ...other contaminants Compressed Air Discharge System All parts of the discharge piping should fit so as not to create any stress between the piping and connec tions WARNING Discharge piping can exceed 3...

Page 12: ...ing It could restart at any time Follow all safety precautions outlined in MAIN TENANCE Step 1 Basic compressors are shipped without lu bricant in the crankcase Add lubricant per specifications Refer...

Page 13: ...dicatethepresenceofcondensedliquids Refer to TROUBLESHOOTING Drain the air tank drop legs and moisture traps in air distribution system Tank s subjected to freezing temperatures may contain ice Store...

Page 14: ...distributor in several container sizes Refer to the parts manual for part numbers A non detergent SAE 10W SAE 20W or SAE 30 weight lubricant may be used in your compressor Refer to the chart below to...

Page 15: ...uns parallel to the straightedge Use a wheel puller to move the motor pulley on the shaft Properly adjusted a 3 pound pressure applied to the belt between the motor pulley and the compres sor flywheel...

Page 16: ...aximum pressure will void the warranty and may cause personal injury Step 3 Turn clockwise to increase unload pres sure turn counterclockwise to decrease unloadpressure Holdpositionwithwrench and proc...

Page 17: ...Industrial Series Quincy Compressor 50263 106 October 2004 16 3501 Wisman Lane Quincy IL 62305 3116 DECAL LOCATIONS...

Page 18: ...Industrial Series Quincy Compressor 50263 106 October 2004 17 3501 Wisman Lane Quincy IL 62305 3116 TYPICAL DECAL LOCATIONS FOR VERTICAL UNITS model QT 5 vertical unit shown...

Page 19: ...used 3 Replace check valve or unloader 4 Check with voltmeter 5 Replace with correctly sized motor 6 Check for proper size fuse 7 Replace motor 8 Change power cord voltage of motor to match voltage o...

Page 20: ...fer to Belt Alignment Adjustment 11 Replace motor 12 Move the compressor to a well ventilated area 13 Change power cord voltage of motor to match voltage of power source PROBLEM CAUSES CORRECTION 1 Re...

Page 21: ...ed up to high enough pressure faulty regulator 11 Insufficient pressure at tool or accessory 1 Contact qualified electrician 1 Reversed wiring polarity 10 Compressor runs backwards 1 Change lubricant...

Page 22: ...der head cooling fins 3 Unit is undersized for applica tion 4 Insufficient lubrication 5 Compressor runs backwards 6 One or more head valves failing to seat properly 7 Damaged cylinder head gasket 8 R...

Page 23: ...n thirty 30 days after receipt of notification of readiness for shipment Claims for shortages will be deemed to have been waived if not made in writing with ten 10 days after the receipt of the materi...

Page 24: ...he instruction manual provided with Quincy Compressor products as well as any instructions supplied by manufacturers of supporting equipment should be read and understood prior to performing maintenan...

Page 25: ......

Page 26: ...Systems ocating Systems ocating Systems ocating Systems 217 222 7700 Air Master Air Master Air Master Air Master Air Master 217 277 0270 E mail E mail E mail E mail E mail info quincycompressor com We...

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