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1.3

Safety precautions during operation

All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

1. Persons switching on remotely controlled machines shall take adequate precautions to

ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the remote start equipment.

2. Never operate the device in the presence of flammable or toxic fumes, vapours or particles.
3. Never operate the device below or in excess of its limit ratings.
4. Do not operate the device when there are flammable or toxic fumes, vapors or particles.
5. Keep all bodywork doors and panels closed during operation. The doors may be opened for

short periods only, e.g. to carry out routine checks.

6. People staying in environments or rooms where the sound pressure level reaches or

exceeds 90 dB(A) shall wear ear protectors.

7. Periodically check that:

• All guards and fasteners are in place and tight
• All hoses and/or pipes are in good condition, secure and not rubbing
• There are no leaks
• All electrical leads are secure and in good order

8. Never remove or tamper with the safety devices.

Also consult following safety precautions: 

Safety precautions during installation

 and

Safety precautions during maintenance

 or repair.

These precautions apply to electrical devices.
For precautions applying to the connected equipment consult the relevant instruction
book.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.4

Safety precautions during maintenance or repair

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

1. Use only the correct tools for maintenance and repair work.
2. Use only genuine spare parts.
3. A warning sign bearing a legend such as "Work in progress - do not start" shall be attached

to the starting equipment, including all remote start equipment.

4. Persons switching on remotely controlled machines shall take adequate precautions to

ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the remote start equipment.

5. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety

precautions against toxic vapors of cleaning liquids.

6. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by

covering the parts and exposed openings with a clean cloth, paper or tape.

Instruction book

2920 7195 00

5

Summary of Contents for QAF 6-1500

Page 1: ...Quincy Compressed air filters QAF QCF QMF QPF QWS 6 1500 Instruction book...

Page 2: ......

Page 3: ...t thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings This instruction book is valid for CE as well as non CE labelled machines It meets the re...

Page 4: ...Description 7 2 1 GENERAL DESCRIPTION 7 2 2 OPTIONS 11 3 Installation 14 3 1 GENERAL REMARKS 14 3 2 SPECIFIC REMARKS 15 3 3 ISO 8573 1 16 3 4 ISO 12500 18 4 Maintenance 19 4 1 MAINTENANCE 19 4 2 FILTE...

Page 5: ...5 6 DIMENSIONS AND WEIGHT 25 Instruction book 2920 7195 00 3...

Page 6: ...by fuses in all phases A lockable power isolating switch must be installed near the equipment 5 For machines controlled by a central control system a sign stating This machine may start without warni...

Page 7: ...o consult following safety precautions Safety precautions during installation and Safety precautions during maintenance or repair These precautions apply to electrical devices For precautions applying...

Page 8: ...precautions applying to the connected equipment consult the relevant instruction book Some precautions are general and cover several machine types and equipment hence some statements may not apply to...

Page 9: ...filter size they are standard equipped with either a differential pressure indicator or a differential pressure gauge Grade Description Maximum air inlet pressure Air flow Differential pressure Drain...

Page 10: ...Size 1 2 Not available Size 3 5 Standard Size 6 18 Not available Size 1 2 Not available Size 3 5 Optional Size 6 18 Standard Automatic drain C High efficien cy coalesc ing filters removi ng solid par...

Page 11: ...available Size 3 5 Standard Size 6 18 Not available Size 1 2 Not available Size 3 5 Optional Size 6 18 Standard Manual drain D High efficien cy particul ate filters for dust protecti on Count efficien...

Page 12: ...outside Manual drain WS Conden sed liquid water remova l filter 16 bar From outside to inside Automatic drain or level controlled drain The V filter does not remove methane carbon monoxide carbon diox...

Page 13: ...d level in the bowl 1 Automatic float drain The manual drain can be used to manually discharge dust or liquid from the filter bowl 1 Manual drain valve 2 2 Options Filter connection kit This kit allow...

Page 14: ...it For wall mounting a special set is available as option Fit the mounting brackets with bolts washers and nuts to a solid frame within easy reach leaving sufficient space for maintenance and service...

Page 15: ...and condensate is collected again This way the loss of air is reduced to a minimum If the microcontroller registers a malfunction the automatic drain valve will automatically change to alarm mode Thi...

Page 16: ...lters must be mounted vertically If the unit is integrated in a multiple line system provide isolating valves and if required a bypass The automatic drain has a special connection allowing easy instal...

Page 17: ...s it is recommended to install a grade G for oil or a grade S for dust or a grade C for oil or a grade D for dust filter downstream the P filter to improve the air quality G filter No specific remarks...

Page 18: ...ng air ISO class Dust Water Oil Maximum number of particles per m3 as function of particle size d Pressure dew point Total oil concentration aerosol liquid and vapour mg m3 0 1 d 0 5 m 0 5 d 1 0 m 1 0...

Page 19: ...tion air quality to ISO 8573 1 class 1 2 D High quality air with extremely low dew point air quality to ISO 8573 1 class 2 2 1 E High quality air with extremely low dew point air quality to ISO 8573 1...

Page 20: ...ISO 12500 has been introduced specifically to test purification equipment for compressed air and complements ISO 8573 ISO 12500 currently consists of Part 1 Oil aerosol filters Part 2 Oil vapor filter...

Page 21: ...m temperature the filter s lifetime will be reduced considerably 4 2 Filter element change The hand tool icon on the figure indicates the items provided in a dedicated filter kit 1 Before filter eleme...

Page 22: ...new filter element within the filter head 10 Screw the bowl completely on the head A small amount of acid free vaseline may be applied to screw threads and O rings to facilitate the assembly 4 3 Servi...

Page 23: ...g hours or after 12 months whichever comes first V filters For V filters the change interval of the adsorption element is approximately 1000 operating hours or every 6 months whichever comes first Its...

Page 24: ...scing filters and WS 80 C 176 F Maximum compressed air inlet temperature particulate filters 120 C 248 F Minimum ambient temperature 20 C 4 F Maximum ambient temperature for V filters 50 C 122 F Maxim...

Page 25: ...er water separator G C S filter and D filter S D Initial pressure drop over filter mbar 55 85 Count efficiency MPPS MPPS 0 1 m 99 92 MPPS 0 06 m 99 98 1 m 99 998 99 999 0 01 m 99 93 99 995 Remark ISO...

Page 26: ...4 85 2400 8 49 4 178 105 2964 9 58 9 212 125 3534 10 82 5 297 175 4950 11 132 2 476 280 7932 12 151 4 545 321 9084 13 212 5 765 450 12750 14 330 3 1189 700 19818 15 401 1 1444 850 24066 16 424 7 1529...

Page 27: ...290 correction factor 0 76 0 84 0 92 1 1 07 1 19 1 31 1 41 1 51 1 6 5 6 Dimensions and weight For P G C S D and V filters Size Filter dimension A mm Filter dimension B mm Filter dimension C mm Manual...

Page 28: ...76 4 2 76 0 94 9 09 1 26 1 10 2 76 5 2 76 0 94 9 09 1 26 1 10 2 76 6 5 00 1 26 11 22 1 65 1 18 3 15 7 5 00 1 26 11 22 1 65 1 18 3 15 8 5 00 1 26 11 22 1 65 1 18 3 15 9 5 00 1 26 14 60 1 65 1 18 3 15...

Page 29: ...00 240 220 Size Filter volume head bowl gal Weight lb Shipping length in Shipping width in Shipping height in 1 0 03 0 55 10 24 2 56 2 56 2 0 03 0 55 10 24 2 56 2 56 3 0 08 1 32 15 35 3 35 3 35 4 0 08...

Page 30: ...0 413 30 100 13 220 70 413 30 100 Size Filter dimension A in Filter dimension B in Filter dimension C in Automatic Drain length D in Service distance E in 1 1 97 0 67 6 18 1 10 2 36 2 1 97 0 67 6 18 1...

Page 31: ...85 185 12 4 5 8 730 235 220 13 4 5 8 730 235 220 Size Filter volume head bowl gal Weight lb Shipping length in Shipping width in Shipping height in 1 0 03 0 55 10 24 2 56 2 56 2 0 03 0 55 10 24 2 56 2...

Page 32: ...Size Filter volume head bowl gal Weight lb Shipping length in Shipping width in Shipping height in 13 1 19 17 64 28 74 9 25 8 66 Instruction book 30 2920 7195 00...

Page 33: ......

Page 34: ...Performance You Demand Reliability You Trust www quincycompressor com...

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