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Do  not  use  grease  or  other  lubricating  products  between  the  
pinion  and  the  rack.

5)  Bring  another  rack  element  closer  to  the  previous  one,  using  a  
piece  of  rack  to  put  the  teeth  of  both  sections  in  phase.

3.4.  ZIPPER  ASSEMBLY

2)  Support  the  first  rack  section  on  the  pinion,  correctly  leveled,  
and  place  the  spacer  in  the  upper  part  of  the  slot  between  the  rack  
and  the  gate.

4.2.  REGULATION  OF  THE  TRANSMITTED  TORQUE

ATTENTION:  THE  ENGINE  IS  SUPPLIED  WITH  THE  CLUTCH  

CALIBRATED  TO  THE  MAXIMUM,  SO  THE  SCREW  MUST  BE  
TURNED  TOWARDS  THE  LEFT  UNTIL  THE  MOST  CONVENIENT  
CI  ON  IS  SET.

1)  Close  the  leaf  manually.

To  increase  the  torque,  turn  the  screw  clockwise.

The  intervention  threshold  of  the  electronic  device  depends  on  

the  calibration  of  the  mechanical  clutch.

Fig.  9  

NB  Check  that,  during  the  movement  of  the  gate,  no  element  of  
the  rack  comes  off  the  pinion.

4)  Move  the  gate  manually,  checking  that  the  rack  rests  on  the  
pinion,  and  repeat  the  operations  described  in  point  3).

3)  Move  the  gate  manually,  checking  that  the  rack  rests  on  the  
pinion,  and  repeat  the  operations  described  in  point  2).

Fig.  10  

Move  the  gate  by  hand  and  check  that  it  reaches  the  mechanical  

limit  stops  correctly.  The  movement  should  be  smooth  and  without  
friction.

4.1.  CONNECTING  ELECTRONIC  EQUIPMENT

6)  Move  the  gate  manually  and  repeat  the  fixing  operations  as  for  
the  first  element.  Continue  until  the  entire  gate  is  covered.

To  calibrate  the  transmitted  force  regulation  system,  use  the  
screw  located  on  the  rotation  axis  of  the  electric  motor  (fig.  10).

1)  Assemble  the  three  threaded  pins  on  the  rack  element,  placing  

them  in  the  upper  part  of  the  slot.  This  way,  slot  play  will  allow  for  
any  necessary  adjustments  as  time  goes  on.

Attention:  before  carrying  out  any  type  of  operation  on  the  

electronic  equipment  (connections,  programming  or  

maintenance),  always  disconnect  the  power  supply.

2)  Support  the  first  section  of  rack,  correctly  leveled,  on  the  pinion  
and  mark  the  point  where  the  gate  should  be  drilled.  Drill  with  a  4  

mm  diameter  drill  bit  and  place  the  6  x  20  mm  self-tapping  screw  

with  the  respective  reinforcement  plate.

To  reduce  the  torque,  turn  it  counterclockwise.

3)  Support  the  first  rack  section  on  the  pinion,  correctly  leveled,  
and  weld  the  threaded  pin  to  the  gate.  4)  Move  the  gate  manually,  
checking  that  the  rack  rests  on  the  pinion,  and  weld  the  next  two  
pins.

1)  Close  the  leaf  manually.

4)  Bring  another  rack  element  closer  to  the  previous  one,  using  a  

piece  of  rack  to  put  the  teeth  of  both  sections  in  phase.  5)  Move  
the  gate  

manually  and  repeat  the  fixing  operations  as  for  the  first  element.  

Continue  until  the  entire  gate  is  covered.

3)  Mark  the  drilling  point  on  the  gate.  Drill  with  a  6.5  mm  diameter  
drill  bit  and  thread  with  an  8  mm  tap.  Screw  in  the  bolt.

6)  Open  the  gate  manually  and  weld  the  three  threaded  pins.  
Continue  until  the  gate  is  completely  covered.

Start  the  engine  and  manually  stop  the  gate  to  check  the  

engagement  of  the  clutch.  Remember  that,  when  this  operation  is  
carried  out,  the  electronic  anti-crush  device  interrupts  the  opening  
movement  and  reverses  the  closing  movement.

5)  Bring  another  rack  element  closer  to  the  previous  one,  using  a  
piece  of  rack  to  put  the  teeth  of  both  sections  in  phase.

Attention:  do  not  weld  the  zipper  elements  to  the  spacers  or  to  

each  other  for  any  reason  (only  for  steel  zippers).

Fig.  8  

2)  Close  the  leaf  manually.

Fig.  7  

3.4.2.  STEEL  RACK  TO  SCREW  (fig.  8)

3.4.3.  NYLON  ZIPPER  TO  SCREW  (fig.  9)

3.4.1.  STEEL  ZIPPER  FOR  WELDING  (fig.7)

4.  COMMISSIONING

Machine Translated by Google

Summary of Contents for ERCOLE QK-E2500

Page 1: ...It is l n t in S P O AND L AUTOMATION OF SLIDING GATES WITH OUT It is i i M s V05 2019 O a It is n n and m in n m t a a d O ERCOLE Machine Translated by Google...

Page 2: ...y correctly performed Connect the parts to it 21 Do not allow children or any other person a serious safety hazard 16 For each team it is essential to use at least automatic equipment 5 This product h...

Page 3: ...nism ERCOLE automations for sliding gates The system guarantees mechanical blocking when the motor is not built to control vehicular access coupled to the gate ERCOLE automations have been designed an...

Page 4: ...gainst accidental impacts NB It is advisable to place the plate on a cement base about 50 mm from the ground fig 6 4 Lay the cables for connection with accessories and power supply To facilitate conne...

Page 5: ...r any necessary adjustments as time goes on Attention before carrying out any type of operation on the electronic equipment connections programming or maintenance always disconnect the power supply 2...

Page 6: ...ow frequencies of use an annual check is sufficient For more intense jobs it is advisable to do it every six 3 Close the plastic protection box of the unlocking system For any repair go to an authoriz...

Page 7: ...7 14 External rectangular cap 5 Tapa motor 13 Electronic box cover 4 Bearing 6303 8 Electronic box hinge 5 Release gasket 9 Release lever 8 Release bolt 8 x 80 5 7 Clutch register cover 16 Tarquilla 1...

Page 8: ...ation especially during its operation Do not make any modifications to the components of the automation system Close the plastic protection box of the unlocking system Do not allow children to play wi...

Page 9: ...0 are in compliance with the essential safety requirements of the regulations Location Place and date Notes Gate type and also declares that the related and or specific national technical regulations...

Page 10: ...QUIKO ITALY Via Seccalegno 19 36040 Sossano VI Italy Tel 39 0444 785513 Fax 39 0444 782371 info quiko biz www quikoitaly com Machine Translated by Google...

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