QuickJack BL-3500 Installation And Operation Manual Download | Manualshive

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Summary of Contents for BL-3500

Page 1: ...fety in mind However your overall safety can be increased with proper training and thoughtful operation on the part of the operator DO NOT operate or repair this equipment without reading this manual...

Page 2: ...ts for the first 12 months only on parts returned as previously described The warranty does not extend to t Defects caused by ordinary wear abuse misuse negligence shipping damage improper installatio...

Page 3: ...es 10 Pressurizing Air Bottle Cylinders Power Unit Assembly 11 Power Unit Assembly Cont d 12 Filling Power Unit Reservoir Preparing Hoses 13 Preparing Hoses Cont d 14 Jack Preparation 15 16 Bleeding t...

Page 4: ...4...

Page 5: ...it only with authorized or approved replacement parts t Keep all instructions permanently with the unit and all decals on the unit clean and visible INSTALLER OPERATOR PLEASE READ AND FULLY UNDERSTAND...

Page 6: ...hen lowering Avoid pinch points 8 Use only as described in this operation manual Use only manufacturer s recommended attachments 9 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resis...

Page 7: ...apsed Height 3 76 mm 3 76 mm Standard Motor 110VAC 60 Hz 1Ph 110VAC 60 Hz 1Ph Optional 12 Volt DC Motor available The design material and specifications are subject to change without notice BL 3500 BL...

Page 8: ...Kgs Frame Length Overall 71 5 1816 mm Frame Width 11 25 286 mm Rubber Lift Block Position Min 34 862 mm Rubber Lift Block Position Max 60 1523 mm Platform Lifting Height Frame Only 17 5 447 mm Platfor...

Page 9: ...y or death STEP 3 Unpacking 1 After choosing the area of installation open packaging and remove the frames handles hoses and power unit 2 Place the QuickJack frames near work area STEP 4 Installing Cy...

Page 10: ...e cylinders 2 Wrap the threads on the two air inflation valves with Teflon tape When applying tape wrap it three times in direction shown below 3 Carefully thread each air inflation valve into each ai...

Page 11: ...Using a pump or air compressor inflate each air bottle cylinder to 50 PSI Pull the connector off quickly parallel to the valve to minimize air loss 5 Press the air pressure gauge evenly onto the valv...

Page 12: ...RING SIDE 4 Place one double male O ring fitting in the lower port with the O ring facing inward 5 Securely tighten fitting 6 Install male quick connect fitting to lower double male fitting 7 Securely...

Page 13: ...tighten firmly STEP 9 Preparing Hoses READ THE FOLLOWING PROCEDURES BEFORE ATTEMPTING TO CONNECT HOSES TO QUICKJACK AND POWER UNIT 1 Remove protective caps from threaded fittings on both ends of Twin...

Page 14: ...from threaded fittings 7 Wrap threaded ends with Teflon tape at least three times Tape should be wrapped in direction shown below 8 Locate the two remaining male quick connect fittings and attach to S...

Page 15: ...ECT Install the male fitting into the female fitting Full connection is made when the ball release sleeve slides forward on the female fitting TO DISCONNECT Hold the male fitting then retract the slee...

Page 16: ...check all electrical connections 11 Cycle the jack up and down a few times to approximately half the lifting height ensuring proper operation 12 Engage safety bars and lower jack onto safeties by dep...

Page 17: ...ehicles INSIDE OUT and OUTSIDE IN INSIDE OUT In this method the QuickJack frames are positioned directly adjacent each other while the vehicle rolls over into position Quick Frame Handles are typicall...

Page 18: ...manufacturers recommended lifting points Typical vehicle jacking points are illustrated below TO RAISE JACK FRAMES 1 Before raising vehicle be sure all personnel are clear of the surrounding area IF T...

Page 19: ...ES ARE PARALLEL WITHIN 2 AND ALIGNED EVENLY FRONT AND BACK AS SHOWN IN THE DIAGRAM FAILURE TO DO SO COULD CAUSE QUICKJACK FRAMES TO BECOME UNSTABLE AND NOT REST SQUARELY ON FLOOR SURFACE LONGITUDINAL...

Page 20: ...respective receiver 2 before nearing elevated vehicle STAY ALERT Use common sense and watch what you are doing Remember SAFETY FIRST TO LOWER JACK FRAMES 1 Ensure that load is firmly positioned and se...

Page 21: ...ic system is under pressure t Keep dust caps on hose couplers when not in use t Use every precaution to guard against dirt entering the system t USE CAUTION if using thread sealant or Teflon tape when...

Page 22: ...in the proper manner Never use lifting adapters other than what is approved by the manufacturer t CLEAR AREA if vehicle is on danger of falling t STAY ALERT Watch what you are doing Use common sense B...

Page 23: ...T The QuickJack SUV and Light Truck Adapter Kit fits the BL 5000 Series Models Only This is an OPTIONAL item Sold separately The adapter kit includes 4 3 Receivers 4 3 Stackable Risers 4 Drop in Conta...

Page 24: ...530262 HHB 3 8 16 x 1 2 2 19 5550093 FTG NPL 06 ORB x 04 NPT 2 20 5930575 50 PLASTIC STRAPPING 3 21 5736018 WUXI POWER UNIT ADAPTER BL SERIES 1 22 5530783 FHPS 3 8 16 x 75 2 REVISION REV DESCRIPTION D...

Page 25: ...ATE EDITED BY ECO D UPDATED BOM REVISIONS 10 30 2014 TM 00671 E UPDATED BOM REVISION 2 23 2015 MR 00682 F REPLACED 5905735 WITH 5905933 REPLACED 5905740 WITH 5905932 UPDATED BOM REVISION 3 10 2015 VB...

Page 26: ...x 20 4 10 5545026 WASHER M6 x 12 SL 10 11 5535357 NUT M6 x 1 0 NL 10 12 5716179 PLASTIC TUBE COVER 12mm 8 13 5550055 FTG NPL 02 STM x 02 NPT 1 14 5716192 BL SERIES PLASTIC WHEEL 2 A 15 5530027 HHB M6...

Page 27: ...103 FTG ELB 04 JIC 06 ORB 2 17 5585426 110V AC POWER UNIT 1 18 5530262 HHB 3 8 16 x 1 2 2 19 5550093 FTG NPL 06 ORB x 04 NPT 2 20 5930575 50 PLASTIC STRAPPING 3 A 21 5716027 BL SERIES PLATIC WUXI POWE...

Page 28: ...DATE EDITED BY ECO D UPDATED BOM REVISIONS 10 30 2014 TM 00671 E UPDATED BOM REVISION 2 20 2015 MR 00682 F REPLACED 5905735 WITH 5905932 REPLACED 5905840 WITH 5905933 UPDATED BOM REVISION 3 10 2015 VB...

Page 29: ...44 FHPS M6 x 1 x 20 4 10 5545026 WASHER M6 x 12 SL 10 11 5535357 NUT M6 x 1 0 NL 10 12 5716198 PLASTIC TUBE COVER 19mm 8 13 5550055 FTG NPL 02 STM x 02 NPT 1 14 5716192 BL SERIES PLASTIC WHEEL 2 A 15...

Page 30: ...SERIES 1 A 11 5530783 FHPS 3 8 16 x 75 2 REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE 10 23 2013 TM 00633 B UPDATED BOM REVISION 03 05 2014 DB 00644 C REPLACED 5550065 WITH 555003...

Page 31: ...UCTION RELEASE DERIVED FROM 5260238 10 29 2014 TM 00671 B UPDATED BOM REVISION 2 23 2015 MR 00682 C UPDTED BOM REVISION RENAMED WAS BL 4500 NOW BL 5000XL REPLACED 5930624 WITH 5905932 REPLACED 5930626...

Page 32: ...JACK By Ranger Products P N 5900395 NOTE Every effort has been taken to ensure complete and accurate instructions have been included in this manual however possible product updates revisions and or ch...

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