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 QUATTRO DIAMOND AUTO - Motor Assembly Instructions (1 of 1)

NOTE: Depending on the space available around where the motor movers will be fitted, you may find it easier to fit the 
framework to the chassis before assembling the motor movers onto the framework. To do this, loosely fit the framework as 
per the assembly instructions and fit motors before final spacing and torquing of the bolts.

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Summary of Contents for Diamond

Page 1: ...l No QUATTRO600 AUTOMATIC REMOTE CARAVAN MOVER Installation guide and user information UK REF UM 1 1 Model No Quattro Diamond Q600 Model No Quattro Platinum E500 Model No Quattro Manual Movers REMOTE CARAVAN MOVER Framework and motor installation guide UK ...

Page 2: ...k and align the front and rear gearbox mounting holes with the framework engagement slots as shown Pass pins B through both the framework slots and gearbox mounting holes Fit washers E on pins B and press circlips D into the grooves to secure in place Align rear framework hole with engagement motor mounting hole by moving the gearbox rearwards in the slots Fit bolts A and torque to 5Nm Note Instru...

Page 3: ...f the bolts A B C D E A Fit engagement arm A onto engagement teardrop piece Lower motor onto framework and align rear gearbox mounting hole with rear framework slot Partially pass pin B through slot and gearbox mounting hole Align pin with hole in engagement arm A and partially pass pin B through leaving space for the spacer C A B Note Instructions show nearside framework offside framework will be...

Page 4: ...ble around where the motor movers will be fitted you may find it easier to fit the framework to the chassis before assembling the motor movers onto the framework To do this loosely fit the framework as per the assembly instructions and fit motors before final spacing and torquing of the bolts Hand turn engagement bar F anticlockwise to ensure pin B1 is forced to the rear of the slot Hold the sprin...

Page 5: ...3 3 3 3 4 4 4 4 2 2 2 2 1 1 1 1 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 7 Motor A Motor B 29 QUATTRO MANUAL ONLY Fig A QUATTRO MANUAL ONLY DIAMOND PLATINUM ...

Page 6: ...Fig 1 Fig 2 A B C A B C D E F G Fig 3 C G A QUATTRO MANUAL QUATTRO MANUAL DIAMOND AUTO D F B PLATINUM AUTO ...

Page 7: ...Fig 7 Fig 8 20mm Fig 4 A Fig 6 20mm Fig 5 QUATTRO MANUAL QUATTRO MANUAL QUATTRO MANUAL DIAMOND AUTO DIAMOND AUTO 20mm PLATINUM AUTO DIAMOND AUTO PLATINUM AUTO ...

Page 8: ... 175mm min 30mm to 45mm 155mm min 85mm min 2 8mm to 3 5mm 1800mm to 2500mm max Fig 12 Fig 11 L Profile U Profile Caravan Floor CONTROL UNIT BATTERY Fig 13 L Profile U Profile Fig 10 2 A A B C Motorside PLATINUM AUTO ...

Page 9: ...Fig 14 Motor A Motor B OverheadView Motor B Motor A QUATTRO MANUAL QUATTRO MANUAL ...

Page 10: ...Fig 15 ...

Page 11: ...1 10 Cable P Clips 10 4mm 4 1 Actuation Centre Bar Manual Mover Only 22 4 MotorTerminal Connector 5 2 Actuation Insert Bars Manual Mover Only 23 2 BatteryTerminal Connector 6 1 EngagementTool 24 6 Cable Spade Connectors 7 2 Chassis Stop Bolts Nuts 2 pairs 25 8 Motorside Framework Bolts 8 2 Upper Chassis Clamp Plate 26 3 Cable Polarity Markers 9 2 Chassis U Plate 27 4 Motor Unit CableTies 8x400 10 ...

Page 12: ...nstallation If your chassis has different dimensions to those shown in Fig 12 then various chassis clamp adapters are available to suit the majority of UK and Continental caravans please refer to the section entitled Optional Fitting Adapters Read this User Manual carefully before installation and use Failure to comply with these rules could result in serious injury or damage to property Before st...

Page 13: ...e parts of the cross actuation bar 4 5 and connect them to the motor units 1 2 with the nylock nut and bolt in bag of bolts onto the cross actuation bar connectors see Fig 1A Nuts must be no more than finger tight at this stage Make sure that the Main Cross Bar 3 and the Cross Actuation Centre Bar 4 are positioned in the middle of the caravan mover the centre of the bar is marked With the main ass...

Page 14: ...ely under the caravan In principle the unit should be fitted in front of the caravan road wheels but if fitting in this position is not possible it is permissible to fit it to the rear of the wheels by rotating the whole assembly by 180 degrees Typically the Shark Clamp will be pre assembled onto the motorsides for ease of fitting but if the clamps have been purchased seperately or are not pre ass...

Page 15: ...r future reference The serial numbers will be required for product registration Contact Information Product Registration Please register your Quattro caravan mover online within 14 days of purchase Registration is quick and simple go to www purpleline co uk product registration Please retain your original purchase receipt Page 5 Quattro caravan mover systems are provided with a UK parts only warra...

Page 16: ...chassis which has a frame thickness of less than 2 8mm These must be positioned behind the axle using pre drilled holes already available on the chassis so your mover must be fitted behind the axle 16mm Spacers 1 pair Part No CM 028 Q Use spacers to lower the mover assembly if your chassis has a frame height of between 140 to 185mm A maximum of 3 sets of spacers can be utilised to achieve correct ...

Page 17: ...aphs diagrams for illustration purposes only Actual product may differ slightly All weights dimensions are approximate The manufacturer reserves the right to change product specification without prior notice E OE ...

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