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The Trusted Source

®

Q-Series Electric Winch

Assembly and Installation Manual

#

92122.200X

REQUIRED TOOLS:

SAFETY GLASSES

GLOVES

TORQUE WRENCH

10 MM SOCKET

10 MM WRENCH

13 MM WRENCH

14 MM WRENCH

4 MM HEX (ALLEN

®

) KEY

5 MM HEX (ALLEN

®

) KEY

P2 PHILLIPS HEAD SCREW DRIVER

NEEDLE NOSE PLIERS

READ ALL SAFETY MESSAGES AND UNDERSTAND ALL 
INSTRUCTIONS AND PROCEDURE 

NOTICES

BEFORE 

ATTEMPTING TO INSTALL OR USE THIS PRODUCT.

HRM_92112_200X_Assembly_12P_Layout 1  2/8/12  4:51 PM  Page 1

Summary of Contents for Q Series

Page 1: ...RENCH 10 MM SOCKET 10 MM WRENCH 13 MM WRENCH 14 MM WRENCH 4 MM HEX ALLEN KEY 5 MM HEX ALLEN KEY P2 PHILLIPS HEAD SCREW DRIVER NEEDLE NOSE PLIERS READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUCTION...

Page 2: ...of others is very important To help you avoid risks and make informed decisions this manual contains safety messages about your Q Series self recovery winch Individual safety messages and sections of...

Page 3: ...t solenoid bracket using a flat washer split lock washer and nut for each of the four studs Tighten using a 10mm wrench Photo A Photo B Tighten both 6mm x 1mm x 12 mm screws using a 5mm hex key Photo...

Page 4: ...PERLY placed to the OUTSIDE of the rear tie bar as shown Power cables MUST NOT come in contact with a rotating winch cable assembly or power cable insulation MAY be compromised and short circuit Impro...

Page 5: ...using a 14mm wrench DO NOT OVER TIGHTEN Fire Electrical Spark Chemical Burn Hazards Connecting winch to battery and winch operation may cause electrical arcs Never install or use winch where gasoline...

Page 6: ...z Nut 10mm x 1 5mm Flange Head Whiz Bolt 10mm x 1 5mm x 35mm Winch Cable Cotter Pin Winch Hook Winch Hook Strap Winch Mount Plate or Bumper Figure 1 Battery cables SHOULD NOT be drawn taut Leave slack...

Page 7: ...res Keep in mind however the weight of your vehicle and the forces required to move it create certain hazards Self recovery that is safe for you bystanders and the environment requires product knowled...

Page 8: ...6 6 11 22 570mm x 168mm x 285mm 94 8 lbs 43 kgs 10 x 4 5 254mm x 114 3mm Q9000 Winch Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Cable Supplied Aircraft Cable Overal...

Page 9: ...voltage present replace motor Water has entered motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot long period of operation Let winch cool down periodically M...

Page 10: ...____________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ _____...

Page 11: ...or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or water immersion c Acts of God accidents mis use including overload co...

Page 12: ...The Trusted Source HRM_92112_200X_Assembly_12P_Layout 1 2 8 12 4 52 PM Page 12...

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