Quadratec 92122.4011 Assembly And Installation Manual Download

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The Trusted Source

There are two positions of the clutch han-
dle. The Clutch is either “engaged” or
“free spooling”. Clutch allows operator to

manually engage or disengage the spool-
ing drum from the gearset using the
clutch lever.

Winch Clutch Operation Details

NEVER ENGAGE OR DISENGAGE CLUTCH IF THE WINCH IS
UNDER LOAD, THE WINCH ROPE IS UNDER TENSION OR
THE SPOOL IS MOVING IN ANY WAY.

Engaged

Free Spool

Summary of Contents for 92122.4011

Page 1: ...92122 4011 92122 4021 REQUIRED TOOLS Safety Glasses Safety Gloves Torque Wrench 13 MM Wrench 15 MM Socket 16 MM Wrench 2 5 MM Hex Allen Key 4 MM Hex Allen Key 1 Phillips Head Screwdriver READ ALL SAFE...

Page 2: ...ords a hazardous situation which if not avoided could result in death or serious injury You CAN be KILLED or SERIOUSLY HURT if you do not follow instructions a hazardous situation which if not avoided...

Page 3: ...OVER TIGHTEN Fire Electrical Spark Chemical Burn Hazards Connecting winch to battery and winch operation may cause electrical arcs Never install or use winch where gasoline leaks vapors or other flam...

Page 4: ...er at the drum using a 4mm allen key at the drum and remove the line Thread the winch line through the fair lead and re attach the line to the winch drum You now need to pre stretch winch line to ensu...

Page 5: ...inch Line Learn to Winch Properly Your winch should add greater utility and enjoyment to your off road adventures Keep in mind however the weight of your vehicle and the forces required to move it cre...

Page 6: ...the remote There is NO need to activate the power button on either the winch or the controller when using wired mode Test both the OUT and IN functions of the winch using the red rocker switch on the...

Page 7: ...e the wired option for safety and consistency Clearing and Pairing a Wireless Remote to your Winch The wireless controller that comes with your winch is paired from the factory and ready to use This p...

Page 8: ...move the three 1 size Phillips head screws that attach the winch controller halves Remote Controller Battery Replacement Carefully remove the old CR123A or CR123 Lithium battery and replace with new G...

Page 9: ...ee spooling Clutch allows operator to manually engage or disengage the spool ing drum from the gearset using the clutch lever Winch Clutch Operation Details NEVER ENGAGE OR DISENGAGE CLUTCH IF THE WIN...

Page 10: ...Using a 2 5 MM Allen wrench back out the set screw until the Clutch Handle lifts off but do not remove the handle at this time Rotate the clutch selector to the EN GAGED position You may remove the C...

Page 11: ...ithin the winch have been lubricated at the factory using high temperature lithium grease No internal lubrication is required Check battery ca bles and electrical connections at regular 3 month interv...

Page 12: ...tor Series Wound Drum Size Synthetic Winch Line Overall Dimension Net Weight Mounting Bolt Pattern Q12 Performance Stealth Winch with Synthetic Line 10 000 lbs 4536 kgs 210 1 12 Volt 4 9 Hp 3 65 Kw 2...

Page 13: ...g of thermo relay wire Be sure connections are clean and tight Worn or damaged motor brushes Replace winch motor Vehicle not running Start vehicle keep running during winching Winch Lacks Power pulls...

Page 14: ...with 650 cold cranking amp rating or greater Battery terminals are corroded Clean battery terminals Solenoids inside the control pack is stuck or damaged Replace Solenoid Module Vehicle not running St...

Page 15: ...ve and inspect gear carrier assembly Inspect output gear intermediate gear input gear sun gear ring and gear ring output Remove burrs with file Winch is not mounted correctly or square on the winch pl...

Page 16: ...bjected to a installation damage alteration modification failure to maintain or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from mois...